Rotational Angle Sensor
20210190545 · 2021-06-24
Inventors
- Fabian Utermoehlen (Lippstadt, DE)
- Andreas Merz (Freiberg Am Neckar, DE)
- Stefan Leidich (Rutesheim, DE)
Cpc classification
G01D5/2086
PHYSICS
G01D5/00
PHYSICS
G01D5/2073
PHYSICS
International classification
Abstract
A rotational angle sensor includes a stator element and rotor element. The stator element has a stator transmitting coil and stator receiving coil. The rotor element is rotatably mounted about a rotation axis, relative to the stator element, and has a rotor receiving coil and rotor transmitting coil electrically connected to each other. The rotor receiving coil is inductively coupled to the stator transmitting coil such that an electromagnetic field produced by the stator transmitting coil induces a current in the rotor receiving coil that flows through the rotor transmitting coil and causes the rotor transmitting coil to produce a further electromagnetic field. The stator receiving coil is inductively coupled to the rotor transmitting coil such that the inductive coupling between the stator receiving coil and the rotor transmitting coil is configured with reference to a rotational angle between the stator element and the rotor element, and such that the further electromagnetic field induces an angle-dependent alternating voltage in the stator receiving coil. The stator transmitting coil has a first circular outer partial winding, and a first circular inner partial winding positioned within and electrically connected to the first outer partial winding such that the first inner partial winding has an opposite current flow with respect to the first outer partial winding. The rotor receiving coil has a second circular outer partial winding and a second circular inner partial winding positioned within and electrically connected to the second outer winding such that the second inner winding has an opposite current flow with respect to the second outer partial winding. The first and second outer partial windings, and the first and second inner partial windings are oriented with respect to each other, respectively.
Claims
1. A rotational angle sensor, comprising: a stator element including: a stator transmitting coil having: a first circular outer partial winding; and a first circular inner partial winding positioned within and electrically connected to the first outer partial winding so as to have an opposite current flow relative to the first outer partial winding; and a stator receiving coil; and a rotor element, rotatably mounted about an axis of rotation relative to the stator element, and including a rotor receiving coil and a rotor transmitting coil electrically connected to one another, the rotor receiving coil having: a second circular outer partial winding; and a second circular inner partial winding positioned within and electrically connected to the second outer partial winding so as to have an opposite current flow relative to the second outer partial winding; wherein the first outer partial winding and the second outer partial winding are aligned relative to each other; wherein the first inner partial winding and the second inner partial winding are aligned relative to each other; wherein the rotor receiving coil is inductively coupled to the stator transmitting coil such that an electromagnetic field produced by the stator transmitting coil induces a current in the rotor receiving coil that flows through the rotor transmitting coil and causes the rotor transmitting coil to produce a further electromagnetic field; and wherein the stator receiving coil is inductively coupled to the rotor transmitting coil such that the inductive coupling between the stator receiving coil and the rotor transmitting coil is configured with reference to a rotational angle between the stator element and the rotor element and such that the further electromagnetic field produced by the rotor transmitting coil induces an angle-dependent AC voltage in the stator receiving coil;
2. The rotational angle sensor as claimed in claim 1, wherein at least one of: the first outer partial winding and the first inner partial winding of the stator transmitting coil are configured to produce a substantially same magnetic flux; and the second outer partial winding and the second inner partial winding of the rotor receiving coil are configured to produce a substantially the same magnetic flux.
3. The rotational angle sensor as claimed in claim 1, wherein at least one of: (i) at least one of the first outer partial winding of the stator transmitting coil and the second outer partial winding of the rotor receiving coil has a plurality of conductor loops that each completely encircles the stator element or the rotor element; and (ii) at least one of the first inner partial winding of the stator transmitting coil and the second inner partial winding of the rotor receiving coil has a plurality of conductor loops that each completely encircles the stator element or the rotor element.
4. The rotational angle sensor as claimed in claim 3, wherein at least one of: (i) the first outer partial winding has a plurality of conductor loops that each completely encircles the stator element or the rotor element, and an effective area of the first outer partial winding of the stator transmitting coil corresponding to a sum of the areas spanned by plurality of conductor loops, substantially corresponds to an effective area of the first inner partial winding of the stator transmitting coil; and (ii) the second outer partial winding has a plurality of conductor loops that each completely encircles the stator element or the rotor element, and an effective area of the second outer partial winding of the rotor receiving coil corresponding to a sum of the areas spanned by plurality conductor loops, substantially corresponds to an effective area of the second inner partial winding of the rotor receiving coil.
5. The rotational angle sensor as claimed in claim 1, wherein at least one of: (i) at least one of the first outer partial winding of the stator transmitting coil and the second outer partial winding of the rotor receiving coil has a plurality of conductor loops that form a spiral about an axis of symmetry of the stator element or about the axis of rotation; and (ii) at least one of the first inner partial winding of the stator transmitting coil and the second inner partial winding of the rotor receiving coil has a plurality of conductor loops that form a spiral about an axis of symmetry of the stator element or about the axis of rotation.
6. The rotational angle sensor as claimed in claim 1, wherein at least one of (i) the first outer partial winding and the first inner partial winding the stator transmitting coil and (ii) the rotor receiving coil are positioned concentrically to an axis of symmetry of the stator transmitting coil or the axis of rotation.
7. The rotational angle sensor as claimed in claim 1, wherein at least one of the stator transmitting coil and the rotor receiving coil is a planar coil formed by conductor tracks on a printed circuit board.
8. The rotational angle sensor as claimed in claim 1, wherein at least one of: the stator receiving coil is positioned in a ring region of the stator element delimited radially to the outside by the first outer partial winding and radially to the inside by the first inner partial winding of the stator transmitting coil; and wherein the stator receiving coil has a multiplicity plurality of partial windings oriented in the opposite sense in relation opposition to a current flow.
9. The rotational angle sensor as claimed in claim 1, wherein: the rotor transmitting coil is positioned in a ring region of the rotor element delimited radially to the outside by the second outer partial winding and radially to the inside by the second inner partial winding; and the rotor transmitting coil has a plurality of partial windings oriented in opposition to a current flow.
10. The rotational angle sensor as claimed in claim 1, wherein: the stator receiving coil completely covers a receiving ring region; and the rotor transmitting coil has a plurality of sickle-shaped partial windings positioned opposite to the receiving ring region.
11. A stator element for a rotational angle sensor, comprising: a stator transmitting coil having: a circular outer partial winding; and a circular inner partial winding positioned within and electrically connected to the outer partial winding such that the inner partial winding has an opposite current flow relative to the outer partial winding, wherein the outer partial winding and the inner partial winding are configured to produce a substantially same magnetic flux; and a stator receiving coil.
12. A rotor element for a rotational angle sensor, comprising: a rotor transmitting coil; and a rotor receiving coil including: a circular outer partial winding; and a circular inner partial winding positioned within and electrically connected to the outer partial winding such that the inner partial winding has an opposite in respect of a current flow relative to the outer partial winding; wherein the outer partial winding and the inner partial winding are configured to produce a substantially same magnetic flux.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Below, embodiments of the invention are described with reference to the attached drawings, with neither the drawings nor the description being intended to be construed as restricting the invention.
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] The figures are only schematic and not true to scale.
[0039] In the figures, the same reference signs denote the same features or features with the same effect.
EMBODIMENTS OF THE INVENTION
[0040]
[0041] The stator element 12 comprises a stator printed circuit board 18, on which a stator transmitting coil 20 and one or more stator receiving coils 22 are arranged. The conductors of the coils 20, 22 can be arranged in two layers only, for example on the two sides of the stator printed circuit board 18. Further elements for a control unit 24 may be situated on the stator printed circuit board 18. The control unit 24 can supply the stator transmitting coil 20 with an AC voltage (for example, with a frequency of between 1 MHz and 20 MHz, e.g., 5 MHz, and/or with a voltage amplitude in the range of 0.5 V to 10 V, e.g., 1.5 V) and can establish an induced AC voltage in each stator receiving coil 22. On the basis of these measurements, the control unit 24 is able to determine a relative rotational angle between the stator element 12 and the rotor element 14.
[0042] The rotor element 14 comprises a rotor printed circuit board 26. A rotor receiving coil 28 and a rotor transmitting coil 30 are arranged on the rotor printed circuit board 26. The conductors of the coils 28, 30 can be arranged in two layers of the rotor printed circuit board 26 only, for example on the two sides of the rotor printed circuit board 26.
[0043] All coils 20, 22, 28, 30 are embodied as planar coils, i.e., as coils which are embodied by means of conductor tracks on and/or in one of the printed circuit boards 18, 26.
[0044]
[0045] Both the outer partial winding 34a and the inner partial winding 34b are ring-shaped and constructed from a plurality of virtually circular conductor loops 36, which completely circuit the axis of symmetry T. Here, the conductor loops 36 in each case form a spiral around the axis of symmetry T.
[0046] The outer partial winding 34a and the inner partial winding 34b are embodiment in such a way that they produce the same magnetic flux or chat voltages induced in the partial windings 34 a, 34b by a homogeneous magnetic field cancel one another out by the series connection of the partial windings 34a, 34b.
[0047] This can be achieved by virtue of the effective areas of the partial windings 34a, 34b being of the same size. Here, the effective area of a partial winding 34a, 34b is the sum of the areas that are spanned by the conductor loops 36.
[0048] Under the assumption that each of the conductor loops is virtually circular, a circular area can be assigned to each conductor loop 36. Then, the sum of all these circular areas of the inner partial winding 34b should equal the sum of all circular areas of the outer partial winding 34a.
[0049] Now, if r.sub.a, j and r.sub.a, jare the (average) radii of the conductor loops 36 of the outer partial winding 34a and r.sub.a,k and are the (average) radii of the conductor loops 36 of the inner partial winding 34b, the following applies:
[0050] Here, provision is made of a total of n inner conductor loops 36 and m outer conductor loops 36.
[0051] If the outer partial winding 34a is assumed to be given, the geometry of the inner partial winding 34b can be determined as set forth below. Within the inner partial winding 34b, there in an area that is without coil windings. It is defined by an internal diameter d.sub.in,min. The remaining area can be provided for a bore for leading through a shaft or for other circuit parts (components, vias, etc.), for example. Since the one or more stator receiving coils 22 are housed in a ring region 39 between the inner partial winding 34a and the outer partial winding 34b, a maximum outer diameter d.sub.in,max is also defined for the inner partial winding 34b. Here, d.sub.in,min=2 r.sub.in,min and d.sub.in,max=2 r.sub.in,max applies. The illustrated outer partial winding 34a has two conductor loops 36. Hence the effective area to be compensated arises as:
[0052] It should be understood that it is possible to choose an appropriate effective area to be compensated in the case of 1, 3 or more conductor loops 36 or else in the case of a different geometry.
[0053] In the region predetermined by d.sub.in,min and d.sub.in,max, a maximum of
windings can be placed. Here, w denotes the conductor track width and g denotes the distance between two conductor tracks forming the conductor loops 36.
[0054] Now the overall spanned area is added:
d.sub.l,i=d.sub.in,min+w+2.Math.(i−1).Math.(w+g). (5)
[0055] Provided A.sub.in≥A.sub.out, the demanded condition can be satisfied. The required number n of conductor loops 36 is chosen such that
[0056] To ensure that the condition A.sub.in=A.sub.out is satisfied exactly, the maximum inner diameter d.sub.in,max is subsequently reduced step-by-step until the condition is satisfied.
[0057] Both the inner partial winding 34b and the outer partial winding 34a can be embodied as multi-layer planar coils. Here, it is possible, by all means, for the number of printed circuit board layers used for the inner partial winding 34b to be larger. This reduces the requirements in terms of area of the inner partial winding 34b and allows the integration of stator receiving coils 22 with an area that is as large as possible. This produces signals with a large amplitude, which are easy to determine.
[0058] The largest outer diameter d.sub.a,max of the outer partial winding 34a is preferably between 10 mm and 40 mm, preferably 25 mm.
[0059] An AC voltage can be applied to the stator transmitting coil 20, said voltage having amplitudes in the range of 0.5 V to 10 V (preferably 1.5 V) with frequencies in the region of a few MHz (preferably 5 MHz).
[0060]
[0061] Furthermore,
[0062] In the stator receiving coil 22 shown, two conductor tracks lie over one another in two layers in the region of the full lines. Otherwise, each type of line represents a plane/layer of the stator printed circuit board 18. The filled circles are vias, which connect the two planes to one another.
[0063] As may be identified from
[0064] What holds true in general is that each of the stator receiving coils 22 may have an even number 2m of partial windings 36a, 38band that the measurement range Per of the rotational angle sensor 10, which may be an integer divider of 360°, for example, depends on the number 2m of the partial windings 38a, 38b of each stator receiving coil 22, where m=360°/Per applies. By way of example, with m=1, the stator receiving coils 22 from
[0065] The same number of partial windings 38a, 38b oriented in the one direction and in the other direction leads to the partial voltages induced by the stator transmitting coil 20 (in the case of a lacking rotor element 14) compensating each other when summed and being output as an output signal of 0 V at all stator receiving coils 22. This can also be used for self-diagnostics, wherein it is possible to identify that the rotor element 14 is missing or at least has an electrical interruption. Moreover, disturbances as a consequence of EMC influences induce voltages with a different sign in each partial winding 33a, 33b (analogous to the partial, windings 34a, 34b of the stator transmitting coil 20), which compensate again by way of the series connection of the partial windings 33a, 38b (under the assumption that the disturbances are homogenous in the region of the partial windings).
[0066] By way of example, three stator receiving coils 22 can be twisted in relation to one another through an angle ξ in the stator element 12, it being possible to calculate said angle according to ξ=Per/3 (e.g., 120° here, since Per=360°). In the case of this twist, a three-phase electrical system arises, which has an electric phase offset of 120°.
[0067] As emerges from
[0068] The outer circumferential conductor 40 of the first partial winding 38a starts at point A (also illustrated in
[0069] As will still be described in more detail below, the outer circumferential conductors 40 extend along circles, the center points M of which are displaced from the axis of symmetry T in such a way that points 8, at which a via 37 is present, have a maximum radial distance. The inner circumferential conductors 42 also extend to the right and left, of the respective via 37 on circles whose center points (not illustrated for reasons of clarity) are displaced from the axis of symmetry T, however displaced in such a way that the respective vias 37 have a minimum radial distance.
[0070] For reasons of clarity
[0071] Here, the stator receiving coil 22 has four partial windings 38a, 38b which substantially cover a circular area and which divide the circular area into four areas of equal size. Two partial windings 38a lying opposite one another in respect of the axis of symmetry T are oriented in a first direction; the other two partial windings 38b are oriented in the opposite direction, i.e., in an opposite sense.
[0072] Each of the partial windings 38a, 38b is guided in the first and second layer of the stator printed circuit board 16 along points A to A′, just like the conductor tracks of
[0073] As will still be described in more detail below, the outer circumferential conductors 40 extend along circles, the center points M of which are displaced from the axis of symmetry T in such a way that points 8, at which a via 37 is present, have a maximum radial distance. The inner circumferential conductors 42 also extend to the right and left, of the respective via 37 on circles whose center points (not illustrated for reasons of clarity) are displaced from the axis of symmetry T, however displaced in such a way that the respective vias have a minimum radial distance.
[0074] In order to produce a real layout of a rotational angle sensor 10, it is possible to place further stator receiving coils 22 in a manner twisted with respect to one another along the circumferential direction. Since the only stator receiving coil 22 illustrated in
[0075] Now, the following describes a method with which the coil layout for the stator elements 12 from
[0076] An ideal exploitation of the ring region 39, i.e., the area lying between the outer partial winding 34a and the inner partial winding 34b, can be realized by skillful positioning of a plurality of construction circles, from which the partial windings 38a, 38b of the stator receiving coil 22 are subsequently assembled. For respectively one pair of radially opposing partial windings 38a, 38b (one pair in
[0077] In the case of a plurality of pairs (a total of m) of partial windings 33a, 38b, the axes of mirror symmetry S are arranged in such a way that they are respectively displaced or twisted through 180°/m in relation to one another along the circumferential direction; i.e., the two axes of mirror symmetry S of
[0078] The diameter of the construction circles can be approximately ⅓ of the diameter of the stator transmitting coil 20. The displacement of respectively two construction circles in relation to one another may be between 30% and 50% of the diameter thereof, for example 40%. In this way, it is possible, firstly, to ensure maximum use of the area and it is possible, secondly, to facilitate a realization of three twisted stator receiving coils 22 in two planes.
[0079] The radial conductors 44, which connect the outer circumferential conductors 40 to the inner circumferential conductors 42, extend radially in respect of the axis of symmetry T in this case. The outer ends of the radial conductors 44 lie on the points of intersection of the construction circles about the center points M.
[0080] The inner circumferential conductors 42, too, can be defined by construction circles, wherein two construction circles are used for each partial winding 38a, 38b, the center points of which construction circles being displaced along an axis orthogonal to the axis of mirror symmetry S of the partial windings 38a, 38b. This yields a total of 4m construction circles for the inner circumferential conductors 42. The diameter of the construction circles for the inner circumferential conductors 42 is 10% to 20%, for example 15%, of the diameter of the construction circles for the outer circumferential conductors 40.
[0081] The point of intersection of the two construction circles for an inner circumferential conductor 42 which lies closer to the axis of symmetry T in this case defines the position of the via 37.
[0082]
[0083] The one rotor receiving coil 28 comprises an outer partial winding 34a and an inner partial winding 34b, which may have an analogous construction to the stator transmitting coil from
[0084] The rotor transmitting coil 30 has two partial windings 46a, 46b, which are each sickle-shaped. The first partial winding 46a is oriented in the opposite sense to the second partial winding 46b (in respect of the current flow). The geometries of the partial windings 46a, 46b can be identical. The partial windings 46a, 46b are situated in a ring region 39 of the rotor transmitting coil 30, which is arranged between the partial windings 34a, 34b. The two sickle-shaped partial windings 46a, 46b are formed from substantially circular-arc-shaped conductor portions.
[0085] The rotor receiving coil 28 and the rotor transmitting coil 30 are electrically connected to one another or connected in series. To this end, the partial winding 46a and one of the radially extending conductor tracks 35 of the rotor transmitting coil 30 are respectively cut open and cross-connected in a region where these overlap.
[0086]
[0087] The rotor transmitting coil 30 or their partial windings 46a, 46b, too, can be defined on the basis of a plurality of construction circles.
[0088] In
[0089] In
[0090] As a last point, reference should be made to the fact that terms such as “having”, “comprising”, etc. do not exclude any other elements or steps and that terms such as “a” or “one” do not exclude a multiplicity. Reference signs in the claims should not be construed to be a restriction.