METHOD AND DEVICE FOR BENDING PANES
20210179473 · 2021-06-17
Inventors
- Arthur Palmantier (Aachen, DE)
- Jack Penners (Herzogenrath, DE)
- Achim Zeichner (Herzogenrath, DE)
- Werner Kahlen (Herzogenrath, DE)
Cpc classification
C03B23/0352
CHEMISTRY; METALLURGY
C03B23/035
CHEMISTRY; METALLURGY
C03B23/0357
CHEMISTRY; METALLURGY
C03B2225/02
CHEMISTRY; METALLURGY
C03B23/0355
CHEMISTRY; METALLURGY
International classification
C03B23/035
CHEMISTRY; METALLURGY
Abstract
A method for bending panes, includes providing a pane heated to bending temperature, securing the pane against a contact surface of a first bending mould, pressing the pane between the first bending mould and a press frame, transporting the pane on the press frame to a second bending mould, pressing the pane between the second bending mould and the press frame, securing the pane against the contact surface of the second bending mould, wherein surface pre-bending occurs in the inner region of the pane, transporting the pane on a tempering frame to a cooling device for the thermal tempering of the pane, wherein during transport, surface final bending occurs in the inner region of the pane by gravity.
Claims
1. A method for bending panes, comprising: providing a pane heated to bending temperature, securing the pane against a contact surface of a first bending mould, pressing the pane between the first bending mould and a press frame, wherein the contact surface has an outer surface section that is suitable for an edge final bending in an edge region of the pane, wherein the press frame has a press surface that is complementary to the outer surface section of the first bending mould, transporting the pane on the press frame to a second bending mould, wherein surface pre-bending occurs in an inner region of the pane surrounded by the edge region by means of gravity during transport, pressing the pane between the second bending mould and the press frame, wherein the second bending mould has a contact surface with an outer surface section that is suitable for the edge final bending in the edge region of the pane, wherein the press surface of the press frame is complementary to the outer surface section of the second bending mould, securing the pane against the contact surface of the second bending mould transporting the pane on a tempering frame to a cooling device for the thermal tempering of the pane.
2. The method according to claim 1, wherein by means of pressing the pane between the first bending mould and the press frame, edge pre-bending occurs in the edge region of the pane, by means of pressing the pane between the second bending mould and the press frame, edge pre-bending occurs in the edge region of the pane, edge final bending occurs during transport on the tempering frame.
3. The method according to claim 1, wherein by means of pressing the pane between the first bending mould and the press frame, edge pre-bending occurs in the edge region of the pane, by means of pressing the pane between the second bending mould and the press frame, edge final bending occurs in the edge region of the pane.
4. The method according to claim 1, wherein by means of pressing the pane between the first bending mould and the press frame, edge final bending occurs in the edge region of the pane.
5. The method according to claim 1, wherein during transport on the tempering frame, surface final bending of the surface occurs in the inner region of the pane by means of gravity.
6. The method according to claim 1, wherein the pane is secured against the contact surface of the first bending mould and against the contact surface of the second bending mould by blowing on the pane with a gaseous fluid, as a result of which the pane is raised and is pressed against the contact surface of the bending mould, and/or sucking the pane against the contact surface.
7. The method according to claim 1, wherein the press frame is moved laterally between a first press frame position associated with the first bending mould and a second press frame position associated with second bending mould relative to the first and the second bending mould to transport a pane from the first bending mould to the second bending mould.
8. The method according to claim 7, wherein, while the pane is secured against the contact surface of the first bending mould, the press frame is transported to the first press frame position.
9. The method according to claim 1, wherein, while the pane is secured against the contact surface of the second bending mould, the tempering frame for supporting the pane is transported to a first tempering frame position associated with the second bending mould, the pane is placed on the tempering frame, and the tempering frame carrying the pane is moved laterally relative to the second bending mould to a second tempering frame position for tempering the pane.
10. A device for bending panes for carrying out the method according to claim 1, comprising: a bending zone with a first bending mould and a second bending mould, wherein the first bending mould has a contact surface with an outer surface section suitable for an edge final bending in an edge region of a pane, and the second bending mould has a contact surface with an outer surface section suitable for the edge final bending in the edge region of a pane, a press frame for transporting a pane that has a press surface that is in each case complementary to the outer surface section of the first bending mould and to the outer surface section of the second bending mould, wherein the press frame is suitable for surface pre-bending in the inner region of a pane by means of gravity, wherein the first bending mould and the press frame are vertically movable relative to one another, and the second bending mould and the press frame are vertically movable relative to one another such that a pane can be pressed between the outer surface section of the first bending mould and the press surface of the press frame as well as between the outer surface section of the second bending mould and the press surface of the press frame.
11. The device according to claim 10, further comprising a tempering frame for transporting a pane from the bending zone to a tempering zone with a cooling device for the thermal tempering of a pane, wherein the tempering frame has a frame surface suitable for the edge final bending in the edge region of the pane and is suitably designed for surface pre-bending in the inner region of a pane by gravity.
12. The device according to claim 11, wherein the tempering frame is laterally movable relative to the second bending mould from a first tempering frame position associated with the second bending mould to a second tempering frame position in the tempering zone.
13. The device according to claim 10, wherein the contact surface of the first bending mould and the contact surface of the second bending mould have in each case an inner surface section for surface pre-bending or surface final bending in the inner region of a pane.
14. The device according to claim 10, further comprising a suction device for securing a pane against the contact surface of the first bending mould and/or a blowing device for raising and pressing a pane against the contact surface of the first bending mould, and/or a suction device for securing a pane against the contact surface of the second bending mould and/or a blowing device for raising and pressing a pane against the contact surface of the second bending mould.
15. The device according to claim 10, wherein the press frame is laterally movable relative to the first and second bending mould between a first press frame position associated with the first bending mould and a second press frame position associated with the second bending mould.
Description
[0043] The invention is explained in detail using exemplary embodiments and referring to the accompanying figures. They depict, in simplified, not-to-scale representation:
[0044]
[0045]
[0046]
[0047]
[0048] Consider first
[0049] In the device 1, the panes 5 can be transported successively from the preheating zone 3 into the bending zone 2 and, finally, into the tempering zone 4. Provided for transport of the panes 5 from the preheating zone 3 into the bending zone 2 is a pane transport mechanism 6, comprising, in the embodiment of
[0050] The bending zone 2 has two separate bending stations 9, 9′, with a first bending station 9 and a second bending station 9′ arranged physically offset from one another in the horizontal x-direction. In the description of the two bending stations 9, 9′, the reference characters with “′” refer in each case to a component of the second bending station 9′, with components of the second bending station also possibly not having “′”, when this seems appropriate. For easier reference, all components of the second bending station 9′ are also referred to as “second” components, in contrast to the components of the first bending station 9, which are also referred to as “first” components.
[0051] The bending stations 9, 9′ have in each case a vertical holder 10, 10′ for releasable attachment of a bending tool 11, 11′. The holders 10, 10′ are in each case vertically displaceable by a holder moving mechanism 13, 13′ (not depicted in detail). Optionally, the holders 10, 10′ are laterally displaceable by the moving mechanism 13, 13′ in each case also with at least one horizontal movement component, in particular in the positive or negative x-direction. The bending tool 11, 11′ is in each case detachably mounted at the lower end of the holders 10, 10′. Each bending tool 11, 11′ has a downward-directed, convex contact surface 14, 14′ for the flat contact of a pane 5. With appropriate contact pressure, the pane 5 can be bent on the respective contact surface 14, 14′. The two contact surfaces 14, 14′ have, for this purpose, in each case an end or edge outer surface section 15, 15′ and an inner surface section 16, 16′ with mutually different surface contours (surface shapes), wherein the inner surface section 16, 16′ is completely surrounded (bordered) by the outer surface section 15, 15′.
[0052] In addition to the mutually different surface contours of an outer surface section 15, 15′ and an inner surface section 16, 16′ of one and the same bending tools 11, 11′, the contact surfaces 14, 14′ of the two bending tools 11, 11′ also have different surface contours. Specifically, the outer surface section 15 of the contact surface 14 of the first bending tool 11 has a surface contour that corresponds to a desired edge final bending, i.e., final bending, in a (for example, strip-shaped) edge region 17 of the pane 5, in other words, enables such final bending. The end edge region 17 of the pane 5 is adjacent a pane (cut) edge 19 arranged perpendicular to the two opposing pane primary surfaces.
[0053] The inner surface section 16 of the contact surface 14 of the first bending tool 11 has a surface contour that corresponds to a surface pre-bending, i.e., non-final bending, in an inner region 18 of the pane 5 completely surrounded by the edge region 17. The outer surface section 15′ of the contact surface 14′ of the second bending tool 11′ has a same surface contour as the outer surface section 15 of the contact surface 14 of the first bending tool 11 and has a surface contour that corresponds to the desired edge final bending in the edge region 17 of the pane 5. In contrast to the inner surface section 16 of the contact surface 14 of the first bending tool 11, the inner surface section 16′ of the contact surface 14′ of the second bending tool 11′ has a surface contour that corresponds to a surface final bending, i.e., a final or quasi-final bending, in the inner region 18 of the pane 5. The first holder 10 forms, together with the first bending tool 11, a first bending mould 12. In a corresponding manner, the second holder 10′ forms, together with the second bending tool 11′, a second bending mould 12′.
[0054] The two bending stations 9, 9′ are in each case provided with a suction device 20, 20′ for sucking a pane 5 against the contact surface 14, 14′. For this purpose, the contact surfaces 14, 14′ can, for example, be provided with evenly distributed suction holes (not shown) and/or an apron positioned at the edge. By means of a negative pressure or a vacuum that is produced, a pane 5 can be pulled against the contact surface 14, 14′.
[0055] The first bending station 9 further has a blowing device 21 (not shown in detail) by means of which a flowing gaseous fluid, for example, an air flow 33 can be produced in a vertical direction through the roller bed 7 at the removal position 22. As a result, a pane 5 can be raised from the removal position 22 in the direction of the bending mould 12. The removal position 22 is situated in a vertical direction directly below the bending tool 11 of the first bending mould 12.
[0056] The bending station 9 further has a press frame 25 (e.g., a press ring) for pressing and transporting a pane 5. The press frame 25 is fixedly mounted on an elongated carrier 27 and can be laterally displaced by moving the carrier 27 in a positive and negative x-direction relative to the first and second bending mould 12, 12′. The carrier 27 can be moved by a carrier movement mechanism 26 (not shown in detail) along its extension direction. Thus, the press frame 25 can be moved back and forth translationally in particular between a first press frame position 23 of the first bending station 9 and a second press frame position 24 of the second bending station 9′. The first press frame position 23 and the second press frame position 24 are situated here, for example, in the same horizontal plane. The removal position 22 is situated directly below the first press frame position 23.
[0057] The press frame 25 has an edge-positioned (for example, strip-shaped) press surface 28 (see
[0058] The tempering zone 4 laterally coupled to the bending zone 2 has two so-called “tempering boxes” 29, which are arranged offset from one another in the vertical direction. By means of the two tempering boxes 29, a flow of air can be generated in each case for air cooling a pane 5 situated between the two tempering boxes 29 in order to temper the bent pane 5. Situated in the tempering zone 4 is a tempering frame 30 for transport and support during tempering of a bent pane 5. The tempering frame 30 can be displaced laterally by a tempering frame movement mechanism 31 (not shown in detail here) along at least one horizontal movement component relative to the bending station 2. Specifically, the tempering frame 30 can be moved back and forth translationally in a horizontal plane between a second tempering frame position 32, which is situated between the two tempering boxes 29 of the tempering station 4, and a first tempering frame position 24, which is identical to the second press frame position. For this purpose, the bending zone 2 implemented as a bending chamber has a door 35. In this manner, the tempering frame 30 can be driven into the second bending zone 24, to pick up a fully bent pane 5 and to transport it into the tempering zone 4. From there, the pane 5 can be removed in a simple manner and further processed.
[0059] Reference is now made to
[0060]
[0061]
[0062] The second bending mould 12′ has been brought from the raised position into a lowered position in which there is surface contact between the contact surface 14′ and the pane 5 positioned on the press frame 25. Here, the pane 5 is pressed in the edge region 17 between the outer surface section 15′ of the contact surface 14′ of the bending tool 11′ and the press surface 28 of the press frame 25 (see
[0063]
[0064]
[0065]
[0066]
[0067]
[0068] Although this is not shown in
[0069]
[0070]
[0071] In an exemplary embodiment of the method according to the invention, edge pre-bending in the edge region of the pane 5 is done by means of pressing the pane 5 between the first bending mould 12 and the press frame 25, and edge pre-bending in the edge region 17 of the pane 5 is done by means of pressing the pane 5 between the second bending mould 12′ and the press frame 25, wherein an edge final bending of the edges is done during transport on the tempering frame 30. During transport on the press frame 25, surface pre-bending is done in the inner region of the pane 5 by gravity. During transport on the tempering frame 30, surface final bending is done in the inner region of the pane 5 by gravity. The pane thus receives its final shape only on the tempering frame.
[0072] In another exemplary embodiment of the method according to the invention, edge pre-bending in the edge region 17 of the pane 5 is done by pressing the pane 5 between the first bending mould 12 and the press frame 25, and an edge final bending in the edge region 17 of the pane 5 is done by means of pressing the pane 5 between the second bending mould 12′ and the press frame 25. During transport on the tempering frame 30, a further edge final bending is done only in the sense that the already present edge final bending is not lost, i.e., the edge final bending is maintained. During transport on the press frame 25, surface pre-bending in the inner region of the pane 5 is done by gravity. During transport on the tempering frame 30, surface final bending in the inner region of the pane 5 is done by gravity. The pane 5 thus receives its final shape in the edge region 17 already by means of the second bending mould 12′. The pane 5 receives its final shape in the inner region only on the tempering frame 30.
[0073] In another exemplary embodiment of the method according to the invention, an edge final bending in the edge region 17 of the pane 5 is done by pressing the pane 5 between the first bending mould 12 and the press frame 25. During transport on the press frame 25 and tempering frame 30, a further edge final bending is done only in the sense that the already present edge final bending is not lost, i.e., the edge final bending is maintained. During transport on the press frame 25, surface pre-bending in the inner region of the pane 5 is done by gravity. During transport on the tempering frame 30, a surface final bending in the inner region of the pane 5 is done by gravity. The pane 5 thus receives its final shape in the edge region 17 already by means of the first bending mould 12. The pane 5 receives its final shape in the inner region only on the tempering frame 30.
[0074] In all embodiments of the method, edge pre-bending and/or surface pre-bending can be done by securing the pane 5 against the first bending mould 12 or the second bending mould 12′. In addition, a surface final bending can be done by securing the pane 5 against the second bending mould 12′.
[0075] From the above, it is clear that the invention provides a method as well as a compact device for producing panes by means of which a simple and economical production of panes with short cycle times is enabled. In particular, the throughput with complex glass designs can be increased. Particularly advantageously, the transport time on the press frame between the two bending moulds can be used for gravity bending in the inner region of the surface. By pressing a pane between a first bending mould and a press frame in the edge region of the pane, wherein the pane is pre-bent or final bent in the edge region, a precise definition of position of the pane can be achieved such that the pane can be produced with high quality requirements.
LIST OF REFERENCE CHARACTERS
[0076] 1 device [0077] 2 bending zone [0078] 3 preheating zone [0079] 4 tempering zone [0080] 5 pane [0081] 6 pane transport mechanism [0082] 7 roller bed [0083] 8 roller [0084] 9,9′ bending station [0085] 10,10′ holder [0086] 11,11′ bending tool [0087] 12,12′ bending mould [0088] 13,13′ holder movement mechanism [0089] 14,14′ contact surface [0090] 15,15′ outer surface section [0091] 16,16′ inner surface section [0092] 17 edge region [0093] 18 inner region [0094] 19 pane edge [0095] 20,20′ suction device [0096] 21 blowing device [0097] 22 removal position [0098] 23 first press frame position [0099] 24 second press frame position, first tempering frame position [0100] 25 press frame [0101] 26 carrier movement mechanism [0102] 27 carrier [0103] 28 press surface [0104] 29 tempering box [0105] 30 tempering frame [0106] 31 tempering frame movement mechanism [0107] 32 second tempering frame position [0108] 33 blowing device air flow [0109] 34,34′ suction device air flow [0110] 35 door [0111] 36 frame surface