MODULAR FILLING SHOE FOR A ROTARY PRESS
20210170710 · 2021-06-10
Inventors
Cpc classification
B30B11/08
PERFORMING OPERATIONS; TRANSPORTING
B30B15/302
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to an impeller filling shoe for material feed to die bores of a rotary press, which is built-up modularly in order to enable a change in function between a 2-chamber filling shoe comprising a filling vaned wheel and a proportioning vaned wheel, and a 3-chamber filling shoe comprising a filling vaned wheel, a proportioning vaned wheel and a feeding vaned wheel, wherein the impeller filling shoe does not comprise a gearbox for driving the vaned wheels. Furthermore, the invention relates to a rotary press comprising the modular impeller filling shoe, whereby the gearbox for driving the vaned wheels is located outside the impeller filling shoe. The invention relates in addition to the use of the impeller filling shoe according to the invention in methods for converting the modular impeller filling shoe from a 2-chamber filling shoe to a 3-chamber filling shoe and vice versa. The functional conversion of the impeller filling shoe can take place both outside the tablet press as well as in the mounted state inside the tablet press.
Claims
1. An impeller filling shoe for material feed to die bores of a rotary press, the impeller filling shoe comprising: a modular impeller filling shoe configured to enable a change in function between a 2-chamber filling shoe and a 3-chamber filling shoe, the 2-chamber filling shoe comprising a filling vaned wheel and a proportioning vaned wheel, the 3-chamber filling shoe comprising a filling vaned wheel, a proportioning vaned wheel and a feeding vaned wheel, and wherein the modular impeller filling shoe excludes a gearbox for driving the vaned wheels.
2. The modular impeller filling shoe of claim 1, wherein the vaned wheels each have an adaptor for attaching a driving shaft for connecting an external gearbox.
3. The modular impeller filling shoe of claim 1, wherein the modular impeller filling shoe comprises a base module in which the filling vaned wheel is present in a first left chamber and the proportioning vaned wheel is present in a second right chamber, wherein the 2-chamber filling shoe has a first modular build-up being mountable to the base module and having a first material inlet which in a mounted state is located above the filling vaned wheel and the 3-chamber filling shoe has a second modular build-up in which the feeding vaned wheel is present inserted into a third center chamber, the second modular build-up being mountable on the base module and having a second material inlet.
4. The modular impeller filling shoe of claim 1, wherein the individual mounting components of the modular impeller filling shoe weigh no more than 20 kg.
5. The modular impeller filling shoe of claim 1, wherein in the 2-chamber filling shoe, pressing material is passed from the first material inlet to the filling opening and the die bores in one Z-stage and in the 3-chamber filling shoe, pressing material is passed from the second material inlet to the filling opening and the die bores in two Z-stages.
6. The modular impeller filling shoe of claim 3, wherein the base module has a filling opening at the bottom which is provided with resilient, exchangeable sandwich seals on both.
7. The modular impeller filling shoe of claim 1, wherein the components of the modular impeller filling shoe comprise at least one of the materials selected from the group comprising stainless steel, aluminium and plastic.
8. A rotary press in combination with the modular impeller filling shoe of claim 1, and wherein the rotary press has a gearbox for driving the vaned wheels which is located external to the modular impeller filling shoe and the vaned wheels are connectible to the gearbox by means of pluggable driving shafts.
9. The rotary press according to claim 8, wherein the gearbox for driving the vaned wheels is located below the modular impeller filling shoe.
10. The rotary press according to claim 8 wherein, the rotary press has a material feeding device in a head piece above the filling shoe comprising an outlet tube wherein the outlet tube is settable in at least two positions such that in case of a 2-chamber filling shoe being mounted the outlet tube is in a first position above the first material inlet of the 2-chamber filling shoe and in case of a 3-chamber filling shoe being mounted the outlet tube is in a second position above the second material inlet of the 3-chamber filling shoe.
11. (canceled)
12. A method for converting a 2-chamber filling shoe to a 3-chamber filling shoe, the method comprising: a. providing a modular impeller filling shoe comprising a modular impeller filling shoe configured to enable a change in function between a 2-chamber filling shoe and a 3-chamber filling shoe, the 2-chamber filling shoe comprising a filling vaned wheel and a proportioning vaned wheel, the 3-chamber filling shoe comprising a filling vaned wheel, a proportioning vaned wheel-and a feeding vaned wheel, the modular impeller filling shoe excluding a gearbox for driving the vaned wheels, the modular filling shoe initially configured as a 2-chamber filling shoe, and the modular impeller filling shoe further comprising a base module in which the filling vaned wheel is present in a first left chamber and the proportioning vaned wheel is present in a second right chamber, wherein the 2-chamber filling shoe has a first modular build-up being mountable to the base module and having a first material inlet which in a mounted state is located above the filling vaned wheel and the 3-chamber filling shoe has a second modular build-up in which the feeding vaned wheel is present inserted into a third center chamber, the second modular build-up being mountable on the base module and having a second material inlet; b. removing the first modular build-up of the 2-chamber filling shoe comprising a first material inlet; c. providing the second modular build-up for the 3-chamber filling shoe comprising a second material inlet; d. inserting the feeding vaned wheel in the third chamber of the second modular build up; and e. mounting of the second modular build up on the base module of the modular impeller filling shoe.
13. A method for converting a 3-chamber filling shoe to a 2-chamber filling shoe, the method comprising: a. providing a modular impeller filling shoe comprising a modular impeller filling shoe configured to enable a change in function between a 2-chamber filling shoe and a 3-chamber filling shoe, the 2-chamber filling shoe comprising a filling vaned wheel and a proportioning vaned wheel, the 3-chamber filling shoe comprising a filling vaned wheel, a proportioning vaned wheel-and a feeding vaned wheel, the modular impeller filling shoe excluding a gearbox for driving the vaned wheels, the modular filling shoe initially configured as a 3-chamber filling shoe, and the modular impeller filling shoe further comprising a base module in which the filling vaned wheel is present in a first left chamber and the proportioning vaned wheel is present in a second right chamber, wherein the 2-chamber filling shoe has a first modular build-up being mountable to the base module and having a first material inlet which in a mounted state is located above the filling vaned wheel and the 3-chamber filling shoe has a second modular build-up in which the feeding vaned wheel is present inserted into a third center chamber, the second modular build-up being mountable on the base module and having a second material inlet; b. removing the second modular build-up of the 3-chamber filling shoe comprising a second material inlet and the feeding vaned wheel; c. providing the first modular build up comprising a first material inlet; d. mounting of the first modular build up on the base module of the modular impeller filling shoe.
14. A method for converting a 2-chamber filling shoe to a 3-chamber filling shoe, the method comprising: a. providing a rotary press in combination with a modular impeller filling shoe comprising a modular impeller filling shoe configured to enable a change in function between a 2-chamber filling shoe and a 3-chamber filling shoe, the 2-chamber filling shoe comprising a filling vaned wheel and a proportioning vaned wheel, the 3-chamber filling shoe comprising a filling vaned wheel, a proportioning vaned wheel-and a feeding vaned wheel, the modular impeller filling shoe excluding a gearbox for driving the vaned wheels, the modular filling shoe initially configured as a 2-chamber filling shoe, the modular impeller filling shoe further comprising a base module in which the filling vaned wheel is present in a first left chamber and the proportioning vaned wheel is present in a second right chamber, wherein the 2-chamber filling shoe has a first modular build-up being mountable to the base module and having a first material inlet which in a mounted state is located above the filling vaned wheel and the 3-chamber filling shoe has a second modular build-up in which the feeding vaned wheel is present inserted into a third center chamber, the second modular build-up being mountable on the base module and having a second material inlet, and wherein the rotary press has a gearbox for driving the vaned wheels which is located external to the modular impeller filling shoe and the vaned wheels are connectible to the gearbox by means of pluggable driving shafts; b. removing the first modular build-up of the 2-chamber filling shoe comprising a first material inlet; c. providing the second modular build-up for the 3-chamber filling shoe comprising a second material inlet; d. inserting the feeding vaned wheel in the third chamber of the second modular build up; e. mounting of the second modular build up on the base module of the modular impeller filling shoe; f. changing the outlet tube of the material feeding device from the first position to the second position; and g. connecting the feeding vaned wheel to the gearbox using a pluggable drive shaft.
15. A method for converting a 3-chamber filling shoe to a 2-chamber filling shoe, the method comprising: a. providing a rotary press in combination with a modular impeller filling shoe comprising a modular impeller filling shoe configured to enable a change in function between a 2-chamber filling shoe and a 3-chamber filling shoe, the 2-chamber filling shoe comprising a filling vaned wheel and a proportioning vaned wheel, the 3-chamber filling shoe comprising a filling vaned wheel, a proportioning vaned wheel-and a feeding vaned wheel, the modular impeller filling shoe excluding a gearbox for driving the vaned wheels, the modular filling shoe initially configured as a 3-chamber filling shoe, the modular impeller filling shoe further comprising a base module in which the filling vaned wheel is present in a first left chamber and the proportioning vaned wheel is present in a second right chamber, wherein the 2-chamber filling shoe has a first modular build-up being mountable to the base module and having a first material inlet which in a mounted state is located above the filling vaned wheel and the 3-chamber filling shoe has a second modular build-up in which the feeding vaned wheel is present inserted into a third center chamber, the second modular build-up being mountable on the base module and having a second material inlet, and wherein the rotary press has a gearbox for driving the vaned wheels which is located external to the modular impeller filling shoe and the vaned wheels are connectible to the gearbox by means of pluggable driving shafts; b. disconnecting the drive shaft mounted between the feeding vaned wheel and the gearbox; c. removing the second modular build-up of the 3-chamber filling shoe comprising the second material inlet and the feeding vaned wheel; d. providing the first modular build up comprising a first material inlet; e. mounting of the first modular build up on the base module of the modular impeller filling shoe; and f. changing the outlet tube of the material feeding device from the second position to the first position.
16. The modular impeller filling shoe of claim 3, wherein the modular impeller filling shoe has a resilient pressure piece along a rotation on the end of the filling opening to reduce a loss in material.
17. The modular impeller filling shoe of claim 16, wherein and the modular impeller filling shoe has a resilient pressure piece along a rotation on the end of the filling opening to reduce a loss in material.
18. The rotary press according to claim 8, wherein the gearbox for driving the vaned wheels is located on the bottom of a vibrationally decoupled carrier plate of the rotary press.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE FIGURES
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[0099] The 2-chamber filling shoe 9 shown in
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[0102] The 3-chamber filling shoe 38 shown in
[0103] In the preferred configuration of the 3-chamber filling shoe 38 shown, the impeller filling shoe thus has three vaned wheels. The outlet tube of the material feeding device (not shown) is connected to the material inlet 23. In the 3-chamber filling shoe 38, the powdery material is not fed directly to the filling vaned wheel 24 as in the case of the 2-chamber filling shoe 9. Instead, the material is fed through the material inlet 23 first to the feeding vaned wheel 25, which is located in the middle, third chamber. When installed, the feeding vaned wheel 25 is located on an outer circle offset from the filling vaned wheel 24. This results in a first Z-stage for the transport path of the powdery material, which is first conveyed by the feeding vaned wheel 25 in the middle chamber to the filling vaned wheel 24 in the left chamber offset below. From the filling impeller 24 the powdery material is transported in a further Z-stage to the material outlet or to the filling opening 26, whereby the die bores are filled as described for the 2-chamber filling shoe 9.
[0104] After filling, the filling level of the die holes is proportioned. The lower punches are lifted with the aid of a dosing unit and excess material is fed back to the filling vaned wheel 24 by the proportioning vaned wheel 17. The function of the 3-chamber filling shoe 38 is the same as that of the 2-chamber filling shoe 9 with regard to the filling vaned wheel 24 and the proportioning vaned wheel 17. However, the additional feeding vaned wheel 25 allows an improved material feed. In particular, the additional feeding vaned wheel 25 allows for a double Z-stage and thus a particularly even transport of the powder material. With the 3-chamber filling shoe 38, excellent tableting results can be achieved largely independently of the flow behaviour of the press material.
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[0106] The second modular build-up 41 comprises an intermediate plate 22, which can be installed on the base module 39 using T-handle screws 13 as shown in
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[0112] It should be noted that various alternatives to the described embodiments of the invention might be used to carry out the invention and to arrive at the solution according to the invention. The impeller filling shoe according to the invention, the rotary press comprising the impeller filling shoe according to the invention as well as the described methods are therefore not limited in their designs to the above preferred embodiments. Rather, a variety of design variants is conceivable that may differ from the illustrated solution. The aim of the claims is to define the scope of protection for the invention. The scope of protection of the claims is aimed at covering the impeller filling shoe according to the invention, a rotary press comprising the impeller filling shoe according to the invention and preferred methods as well as equivalent embodiments thereof.
LIST OF REFERENCE NUMERALS
[0113] 1 Attachment flange/plate [0114] 2 Tommy screw [0115] 3 Outlet tube [0116] 4 Tri-clamp flange [0117] 5 Tri-clamp flange [0118] 6 Shut-off valve [0119] 7 Position of the material opening for the 2-chamber filling shoe [0120] 8 Position of the material opening for the 3-chamber filling shoe [0121] 9 2-chamber filling shoe [0122] 10 Clamping ring for the material inlet sleeve [0123] 11 First material inlet for the 2-chamber filling shoe [0124] 12 First intermediate plate for the 2-chamber filling shoe [0125] 13 T-handle screw [0126] 14 Base plate of the base module [0127] 15 T-handle screw [0128] 16 Inspection window [0129] 17 Proportioning vaned wheel [0130] 18 Material discharge tube right chamber [0131] 19 Material discharge tube left chamber [0132] 21 Cover of the base module [0133] 22 Second intermediate plate for the 3-chamber filling shoe [0134] 23 Second material inlet for the 3-chamber filling shoe [0135] 24 Filling vaned wheel [0136] 25 Feeding vaned wheel [0137] 26 Material outlet and/or filling opening in the base plate [0138] 28 Bearing and sealing of the drive shaft of the vaned wheels [0139] 29 Pluggable drive shaft for the left filling vaned wheel [0140] 29a Adaptor for the drive shaft for the left filling vaned wheel [0141] 30 Pluggable drive shaft for the right proportioning vaned wheel [0142] 30a Adaptor for the drive shaft for the right proportioning vaned wheel [0143] 31 Pluggable drive shaft for the third/middle feeding vaned wheel [0144] 31a Adaptor for the drive shaft for the third/middle feeding vaned wheel [0145] 32 Gearbox for driving the vaned wheels [0146] 33 Servo motor [0147] 34 Vibration-decoupled carrier plate [0148] 35 Locking slider for the material discharge tubes 18 and 19 [0149] 36 Sandwich seal [0150] 37 Resilient pressure piece [0151] 38 3-chamber filling shoe [0152] 39 Base module [0153] 40 First modular build-up for the 2-chamber filling shoe [0154] 41 Second modular build-up for the 3-chamber filling shoe [0155] 43 Material feeding device