DEVICE AND METHOD FOR PRODUCING PRESSURE WAVES OF HIGH AMPLITUDE
20210199284 · 2021-07-01
Inventors
Cpc classification
F23C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28G7/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J3/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device for generating pressure waves of high amplitude, in particular for boiler cleaning, has a pressure-resistant container (21, 40) with a combustion chamber (121) inserted therein, which can be filled with a flowable burn-off material via supply lines. The pressure-resistant container has a discharge opening (306) for the directional discharge of gas pressure generated by ignition of the combustible material. A piston (70) closes the discharge opening, can release it for directional discharge and can be pushed back into the initial position by a spring device. With respect to its longitudinal direction (305), the seat of the piston (70) has a piston surface (302) inclined obliquely to the discharge opening (306), which is arranged opposite a housing surface (303) also inclined obliquely to the discharge opening (306), the housing surface (303) opening opposite the piston surface (302) at an angle (304) oriented towards the discharge opening (306) from a closure line (65) oriented perpendicularly to the piston direction (90).
Claims
1-19. (canceled)
20. A device for generating pressure waves of high amplitude, comprising: a pressure-resistant container; a combustion chamber inserted in the pressure-resistant container; at least one ignition unit extending into the combustion chamber; at least one supply line for supplying a flowable combustible material into the combustion chamber; a discharge opening provided in the pressure-resistant container for the directed discharge of gas pressure caused by the ignition of the combustible material in the combustion chamber a piston which comprises a front section, a rear section, and a piston seat having a piston surface; and a spring configured to displace the piston into a starting position; wherein the discharge opening has a housing surface opposite to the piston surface, wherein the piston is displaceable in its longitudinal direction to close the discharge opening at a closure line and to release the discharge opening for a directed discharge, wherein the rear section of the piston is oriented in a direction of the spring, wherein the front section of the piston is oriented in a direction of the discharge opening and is arranged in a region of the combustion chamber when the piston is in a position closing the discharge opening, wherein, with respect to the longitudinal direction of the piston, the piston surface is inclined obliquely to the discharge opening, wherein the housing surface is also inclined obliquely to the discharge opening, and wherein, starting from the closure line which is oriented perpendicular to the piston direction, an angle is opening, oriented towards the discharge opening, between the housing surface and the piston surface.
21. The device according to claim 20, wherein the angle is between 0.5 and 5 degrees.
22. The device according to claim 20, wherein the closure line is arranged within a piston wall of the front section so that a rounded static pressure opening surface is created between the closure line and the piston wall.
23. The device according to claim 20, wherein a flange surface, which is perpendicular to the piston direction and is connected to or is part of the combustion chamber, has an area size which is between 50 and 200 percent of an area size of the piston surface.
24. The device according to claim 20, wherein upon opening of the discharge opening the piston surface becomes a dynamic auxiliary surface with an active surface being aligned transversely with respect to the longitudinal direction of the piston and on which a pressure which drives the piston back is exerted when the combustible material ignites, so that the front section of the piston opens the discharge opening, since the narrowest cross section between the housing surface and the piston surface shifts radially from the outside to the inside in view of the longitudinal axis of the piston.
25. The device according to claim 20, wherein the spring is a gas spring.
26. The device according to claim 20, wherein the combustion chamber is arranged annularly or cylindrically around the piston about its longitudinal axis.
27. The device according to claim 26, wherein the annular walls of the combustion chamber are sealingly connected ring segments which are stacked and closed off at the top and bottom by a cover plate and a bottom plate.
28. A device for generating pressure waves of high amplitude, comprising: a pressure-resistant container; a combustion chamber inserted in the pressure-resistant container; at least one ignition unit extending into the combustion chamber; at least one supply line for supplying a flowable combustible material into the combustion chamber; a discharge opening provided in the pressure-resistant container for the directed discharge of gas pressure caused by the ignition of the combustible material in the combustion chamber a piston which comprises a front section, a rear section, a transition region which is provided between the rear section and the front section, and a piston seat having a piston surface; and a gas spring configured to displace the piston into a starting position; wherein the discharge opening has a housing surface opposite to the piston surface, wherein the piston is displaceable in its longitudinal direction to close the discharge opening at a closure line and to release the discharge opening for a directed discharge, wherein the rear section of the piston is oriented in a direction of the gas spring, wherein the front section of the piston is oriented in a direction of the discharge opening and is arranged in a region of the combustion chamber when the piston is in a position closing the discharge opening, wherein the front section is arranged in the region of the combustion chamber when the piston is in the position closing the discharge opening, and wherein, with respect to the longitudinal direction of the piston, the front section is tapered in relation to the rear section, so that the transition region forms an active surface which is aligned transversely with respect to the longitudinal direction of the piston and on which a pressure which drives the piston back is exerted when the combustible material ignites, so that the front section of the piston opens the discharge opening.
29. The device according to claim 28, wherein the transition region is a region which tapers continuously in the longitudinal direction of the piston of the gas spring from a larger piston diameter to a smaller piston diameter, which is arranged in the region of the combustion chamber.
30. The device according to claim 28, wherein the transition region is formed by a flange-like taper of the piston.
31. The device according to claim 30, wherein a hollow central guide strand is provided in the pressure-resistant container or an annular guide extension is provided on the pressure-resistant container leading into the combustion chamber, which in its interior guides the piston in the front region, and that at least one connecting gap is provided between the combustion chamber and an auxiliary pressure chamber in a region of the flange-like taper of the piston.
32. The device according to claim 28, wherein the combustion chamber is arranged annularly or cylindrically around the piston about its longitudinal axis.
33. The device according to claim 32, wherein the annular walls of the combustion chamber are sealingly connected ring segments which are stacked and closed off at the top and bottom by a cover plate and a bottom plate.
34. The device according to claim 28, wherein at least two combustion chambers are arranged in one plane at an angular distance from each other radially to a central axis, and wherein either the longitudinal axis of the gas spring coincides with the central axis or the longitudinal axis of the gas spring lies in said plane of the at least two combustion chambers.
35. The device according to claim 34, wherein the discharge opening has a tube with a longitudinal direction of the tube, and wherein either the longitudinal direction of the tube of the discharge opening coincides with the central axis or the longitudinal axis of the gas spring lies in said plane of the at least two combustion chambers.
36. The device according to claim 28, wherein the gas spring has a front gas spring chamber space located opposite the piston and a rear gas spring chamber space separated therefrom by a partition, and wherein there is a first connection as a backflow connection and a second connection with a non-return valve between the front gas spring chamber space and the rear gas spring chamber space.
37. The device according to claim 36, wherein the first and the second connection are provided in the partition.
38. The device according to claim 36, wherein the second connection has at least two partial connections, which open laterally in the longitudinal direction of the piston movement one above the other in the wall of the gas spring in the front gas spring chamber space and end in the rear gas spring chamber space, so that the openings are successively covered when the piston penetrates into the front gas spring chamber space, said partial connections each having a non-return valve.
39. The device according to claim 36, wherein the second connection comprises a controllable non-return valve which comprises a control valve connected in series and a non-return valve, which controllable non-return valve is connected to a control unit with which the ignition can be triggered, and wherein the control unit is designed to open the controllable non-return valve at a first predetermined time interval after the ignition of the flowable combustible material.
40. The device according to claim 39, wherein the first connection comprises a controllable check valve, which comprises a control valve connected in series and a return guide, which controllable check valve is connected to the control unit with which the ignition is triggerable, and wherein the control unit is arranged to open the controllable check valve at a second predetermined time interval after the opening of the controllable check valve.
41. The device according to claim 39, wherein two gas spring gas ports are provided for the front and rear gas spring chambers, wherein the control unit comprises a gas filling control unit with which, prior to ignition, the gas filling pressure in the front and rear gas spring chambers is adjustable to a predetermined value in each case, wherein the gas filling pressure in the front gas spring chamber is configured to be settable to at least two times higher than in the rear gas spring chamber.
42. A method for generating high amplitude pressure waves with a device for generating pressure waves of high amplitude that includes: a pressure-resistant container; a combustion chamber inserted in the pressure-resistant container; at least one ignition unit extending into the combustion chamber; at least one supply line for supplying a flowable combustible material into the combustion chamber; a discharge opening provided in the pressure-resistant container for the directed discharge of gas pressure caused by the ignition of the combustible material in the combustion chamber; a piston which comprises a front section, a rear section, a transition region which is provided between the rear section and the front section, and a piston seat having a piston surface; and a gas spring configured to displace the piston into the starting position; wherein the discharge opening has a housing surface opposite to the piston surface, wherein the piston is displaceable in its longitudinal direction to close the discharge opening at a closure line and to release the discharge opening for a directed discharge, wherein the rear section of the piston is oriented in a direction of the gas spring, wherein the front section of the piston is oriented in a direction of the discharge opening and is arranged in a region of the combustion chamber when the piston is in a position closing the discharge opening, wherein the front section is arranged in the region of the combustion chamber when the piston is in the position closing the discharge opening, wherein, with respect to the longitudinal direction of the piston, the front section is tapered in relation to the rear section, so that the transition region forms an active surface which is aligned transversely with respect to the longitudinal direction of the piston and on which a pressure which drives the piston back is exerted when the combustible material ignites, so that the front section of the piston opens the discharge opening, and wherein the gas spring has a front gas spring chamber space located opposite the piston and a rear gas spring chamber space separated therefrom by a partition, and wherein there is a first connection as a backflow connection and a second connection with a non-return valve between the front gas spring chamber space and the rear gas spring chamber space, the method comprising: filling the front and rear gas spring chambers with an inert gas, wherein optionally the front gas spring chamber is charged with a higher filling pressure than atmospheric pressure than the rear gas spring chamber; filling the at least one combustion chamber with a flowable combustible material, optionally using a gas filling pressure which is higher than atmospheric pressure but lower than the gas filling pressure of the front gas spring chamber; and igniting the flowable combustible material in the at least one combustion chamber; wherein the piston, after ignition, by the pressure rising due to the burning of the flowable combustible material, opens the discharge opening, and is driven back into the closed initial position after the burnt gases have flowed out.
Description
SHORT DESCRIPTION OF THE DRAWINGS
[0030] Preferred embodiments of the invention are described below on the basis of the drawings, which are for explanatory purposes only and should not be interpreted restrictively. The drawings show:
[0031]
[0032]
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[0034]
[0035]
[0036]
[0037]
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[0039]
[0040]
[0041]
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[0043]
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[0046]
DESCRIPTION OF PREFERRED EMBODIMENT
[0047]
[0048] The function of the device for generating pressure waves is now described in conjunction with the schematic diagram of the device shown in
[0049] In the central body 30 there is a piston 70, which will be shown in more detail in the following drawings, which separates the chambers 121 and 122 in front of each other when closed and closes the outlet with its front end 72 of the piston 70 towards the discharge funnel 61. The piston 70 projects with its upper part 71 into the gas spring pressure body 40 as shown in more detail in
[0050] The purpose of the device for generating high amplitude pressure waves is to generate them in the first and second pressure chambers 121 and 122 by burning off a fluid fuel or explosive. This fuel is preferably formed by the mixing of components which are not flammable or explosive per se and which are stored in the first and second gas storage vessels 51 and 52. These gas reservoirs 51 and 52 are fed via external gas supply lines 53 and 54 from corresponding gas connections 57 and 58 which are controlled by external gas supply valves 55 and 56. The first gas storage vessel 51 is connected to the combustion chambers 121 and 122 via a first gas filling line 151 and an intermediate first gas filling valve 153. The illustration in
[0051] Furthermore, a gas spring gas connection 47 is provided, whereby the gas for the gas spring 40 is fed into the gas spring interior 41 or 42, as shown in
[0052] In this embodiment we are talking about a first and a second gas. The first gas can, for example, be methane or natural gas, whereas the second gas can be oxygen or air or an oxygen-containing air mixture. In other embodiments, the flowable combustible material may be an explosive mixture, it may be gaseous, liquid, powder or a mixture of such materials.
[0053] The combustion chambers 121 and 122 are additionally connected to an ignition device which simultaneously triggers an ignition of the combustible material in the combustion chambers 121 and 122. If, as in the design of
[0054] When the ignition is triggered, a controlled burning or a controlled explosion of the combustible or explosive mixed components takes place in the combustion chambers 121 and 122, which exert a pressure on the piston 70 and there especially on the intermediate area 75, as it will be described in connection with
[0055] Prior to this, the outlet opening of the pressure-resistant container is kept closed by piston 70 as a closing means. The gas spring allows the closure to be kept closed even against the filling pressure of the combustible elements in the combustion chambers 121 and 122. Only when the pressure is increased during ignition of the flowable mixture is the pressure on the intermediate area 75 increased in such a way that piston 70 is pushed back accordingly. Subsequently, as will be described in connection with
[0056] The piston 70 is opened so quickly that the pressurised mixture in the combustion chambers 121 and 122 is still not completely burnt off when it escapes, so that the gas mixture in the discharge funnel continues to burn off, generating a pressure pulse with a high pressure peak.
[0057] When air is used as one of the two media besides CH.sub.4 or natural gas, the chemical reaction takes place inside the combustion chambers 121 and 122 and all the energy is converted in the device. The gas is then released into the atmosphere by a subsequent, i.e. time-delayed rapid opening of piston 70 after the initial pressure build-up.
[0058]
[0059] The first and second pressure-resistant containers 21 and 22 are adjacent to the discharge funnel 61 inserted in them, which has a rounded valve seat contact 65 at its inner end. This valve seat contact 65, which is designed as a horizontal, essentially circular contact line running perpendicularly and concentrically to the piston longitudinal axis 90, is adjoined by the front end 72 of the piston 70, which is followed by the tapered piston area 73. Adjoining this tapered piston area 73 is a piston transition area 75, where the diameter of the piston is increased in order to have a larger diameter at the rear end of the piston 71. The rear piston diameter 171 is thus larger than the front piston diameter 172. In particular, the piston 70 has an area 91 (as shown in
[0060] The piston 70, which is thus passed through the central body 30 with the pressure-resistant containers 21 and 22, then projects sealingly against the front gas spring chamber space 41 in the gas spring pressure body 40, which is separated from the rear gas spring chamber space 42 by a gas spring partition wall 43. A non-return valve 44 and a gas backflow opening 45 are provided in the gas spring partition wall.
[0061] The function of the gas spring is as follows. The two components of the combustible gas mixtures are fed through the gas filling lines 151 and 152 into chambers 121 and 122. These gases are ignited by an ignition device not shown in the drawing in
[0062]
[0063]
[0064]
[0065]
[0066] The drain opening 61 is shown here in all three drawings
[0067] It is also possible to have two, three, four or more combustion chambers arranged in the plane of the combustion chambers 121 and 122 of
[0068]
[0069] It can be seen that from the longitudinal axis 90 of the piston there is a first diameter 121, which is smaller than the rear piston diameter 171. Thus the transition area 75 forms two rectangular strips 91 in a section in the projection of the longitudinal axis 90, which serve as pressure transmission strips. When filling the combustion chambers 121 and 122, the pressure exerted on these strips 91 is not sufficient to push the piston 70 back against the gas spring pressure. This changes abruptly after ignition of the gas mixture, as a pressure difference of up to 25 to 30 times the filling pressure can occur, which is then sufficient to push back piston 70 with an appropriately adjusted gas spring tension. In the exemplary embodiments, the burnable chambers have a volume of between one and two litres, whereby the gas filling pressure can be between 10 and 30 bar, for example between 15 and 25 bar. The diameter of the annular opening closed by the piston is between 40 and 15 mm, in particular between 60 and 100 mm, and 80 mm in particular.
[0070] Ignition can be designed in a similar way to the prior art document WO 2010/025574 and can therefore be electrical or by light ignition, for example.
[0071]
[0072]
[0073] The rear area of the piston 70 has sufficient height from the transition area 75 to its upper flat end face which defines the lower gas spring chamber space 41, so that even if the piston is pushed back into this front gas spring chamber space 41, the piston 70 will still be in substantial sealing contact with the inner walls of the gas spring 40 by means of the following sealing elements. According to the embodiment in
[0074]
[0075] Such an annular gap 123 can also be guided on one side, i.e. only on the side of the spark plug 59 and it can also be used in other embodiments with two or more other combustion chambers.
[0076]
[0077]
[0078] The gas spring 40 is formed in the same way as the other embodiments. There are two major structural differences compared to these other embodiments, which have been used together here. However, in other embodiments not shown in the figures, it is also possible to combine only one of the two differences described in the following examples with the other embodiments.
[0079] The first difference to the other embodiments is that there is an annular combustion chamber 125 which completely surrounds the piston 70. Thus there are ring-shaped elements of a pressure-resistant vessel 25, in this case three rings, which have been drawn as one ring due to the smooth flush outer surfaces in
[0080] The second difference between the other designs and the embodiments in
[0081] Thus, shortly after ignition, the internal pressure of the annular combustion chamber 125 acts on the underside of the rear end 71 of the piston 70 with its surface protruding over the core 191 in the auxiliary pressure chamber 95. Thus the pressure exerted on this surface 191, which corresponds to the pressure on the projection of the pressure surface 91 from the other embodiment, moves the piston 70 in its strand 96 backwards through the increasing auxiliary pressure chamber 95 into the front gas spring chamber 41, whereby here too a bronze seal 81 and an O-ring 82 are provided between the rear end of the piston 71 and the inner wall of the gas spring 40.
[0082] When the piston 70 moves backwards, the connection between the annular combustion chamber 125 and the exhaust funnel 61, which is not shown here, opens. The latter is characterised by the distance below the strand 96 and the valve seat 65. Also in this case the pressure of the burning or detonation of the media existing in the annular combustion chamber 125 acts on the receding piston 70.
[0083]
[0084] It is a piston 70 according to the embodiment in
[0085] The piston 70 itself can be hollow to save weight, being open to the front in the longitudinal direction 90, or it can also be made of a solid material, especially steel, or it can be hollow and have a plug inserted from the front, especially screwed in. This can also form the sealing surface to the valve seat 65.
[0086]
[0087] Finally,
[0088] All of the embodiments shown above in connection with
[0089]
[0090] A line 301 is drawn on the valve seat 300, indicating a distance from the side wall of the piston diameter 172. This is a distance that belongs to a bend R2, which belongs from the side wall 172 to the inner piston seat wall 302, which can be seen better in the detailed views of
[0091] The apex of the opening angle 304 is located at the intersection of the line 301, which indicates the end of the curvature of the piston 70, with the opposite outer casing side wall 303 and closes there in a circular ring the outer exhaust funnel chamber 306 from the (here shown) first combustion chamber 121, but of course also opposite the second combustion chamber 122.
[0092] This design of the valve seat 300 is shown in the chronological sequence of the explosion-like opening of the piston travel in
[0093] The optional pre-chamber surface 311 is the flange extension in the auxiliary chamber pressure chamber 95. The static auxiliary surface 312 is the curved surface resulting from the distance 301 and the corresponding radius R2 at the front end of the piston in
[0094]
[0095] This force builds up until piston 70 lifts off the seat at time 520. Then the dynamic surface 313 comes into play and results in a boost, which is marked by line 413, and the effect is marked as an increase in force by the surface 513 located between line 412 and 413. A little later and with a slight delay, the counteraction of gas spring 40 comes into play, whose force effect is marked as line 415.
[0096] The increase in force known as boost ends at a point in time when the boost curve 413 is reversed at a slightly later point in time 521, when the diverging gap as shown in
[0097] With the line 414 and the corresponding force effect in the area 415, the emptying of the piston chambers is added in the downturn area, whereby the characteristic line 419 then forms a cumulative line and swings out in opposition to the gas spring line. In summary, the geometry of the valve seat has a positive effect on the opening behaviour of the piston.
[0098] During opening, the narrowest cross section shifts radially from the outside to the inside, so that the advantages are small projected areas in the closed state, which prevents unintentional opening. In the embodiment shown, the prechamber 95 ensures the initial opening at the desired time. However, it is possible to replace this auxiliary chamber by arranging the surfaces 191 in the main chamber 121 (i.e. without separate ignition, similar to the embodiment in
[0099] Because the narrowest cross-section shifts radially from the outside to the inside, the enlargement of the active area directly after the initial opening leads to a boost effect of the piston movement, which are shown in
LIST OF REFERENCE SIGNS
[0100]
TABLE-US-00001 5 boiler wall 10 device 15 boiler interior 21 right-hand pressure-resistant container 22 left pressure-resistant container 25 ring-shaped pressure vessel 30 central body 40 gas spring pressure body 41 front gas spring chamber 42 rear gas spring chamber 43 gas spring partition wall 44 check valve 45 gas backflow opening 47 gas spring gas connection 48 gas spring feed valve 49 gas spring supply line 50 ignition device 51 first gas storage tank 52 second gas storage container 53 first external gas supply line 54 second external gas supply line 55 first gas supply valve 56 second gas supply valve 57 first gas connection 58 second gas connection 59 spark plug 61 drain funnel 62 drain pipe 63 drainage opening 65 valve seat contact 70 pistons 71 rear end of the piston 72 front end of the piston 73 tapered piston area 75 piston transition area 81 bronze seal 82 O-ring 90 longitudinal axis of piston 91 projection of the print area 92 horizontal plane 95 auxiliary pressure chamber 96 lead line 121 first combustion chamber 122 second combustion chamber 123 combustion chamber annular gap 125 annular combustion chamber 126 rejuvenating rope 140 gas spring 144 non-retum control valve 145 backflow control valve 151 first gas filling line 152 second gas filling line 153 first gas filling valve 154 second gas filling valve 170 piston surface 171 rear piston diameter 172 front piston diameter 173 tapered piston area 175 piston flange transition 191 flange surface 196 ring-shaped guide extensions 240 gas spring 243 connecting cable 246 line mouth 300 valve seat 301 line indicating the end of the bend 302 inner piston seat wall 303 outer housing side valve seat wall 304 angle between 302 and 303 305 piston movement axis (opening) 306 discharge funnel chamber 311 antechamber area 312 static auxiliary surface 313 dynamic help surface 314 inner surface of piston 315 gas spring area 411 antechamber line of action 412 static area effect line 413 boost action line 414 piston emptying line 415 gas spring action line 419 totals line 511 antechamber area 512 static effective area 513 boost effective area 514 piston emptying effective area 520 piston opening time 521 passage at piston seat open