INJECTION DEVICE WITH A PRESELECTOR
20210187201 · 2021-06-24
Inventors
- Michael Helmer (Frankfurt am Main, DE)
- Michael Jugl (Frankfurt am Main, DE)
- Michael Schabbach (Frankfurt am Main, DE)
- Matthias Rau (Rüsselsheim, DE)
- Julian Kersting (Rüsselsheim, DE)
- Andrea Thurnes (Rüsselsheim, DE)
Cpc classification
A61M5/31586
HUMAN NECESSITIES
A61M5/20
HUMAN NECESSITIES
A61M5/31551
HUMAN NECESSITIES
A61M5/31536
HUMAN NECESSITIES
International classification
Abstract
An injection device includes an elongated housing extending along a longitudinal axis and having a distal end and a proximal end, a dose tracker being at least one of translationally or rotationally displaceable relative to the housing and being displaceable between a zero dose positional state and a maximum dose positional state relative to the housing, the positional states indicating a dose, wherein one of the elongated housing and the dose tracker includes at least one tracking stop feature, and a preselector displaceable relative to the housing between at least two preselection positional states thereby defining the maximum dose positional state of the dose tracker, wherein the preselector includes at least one preselector stop feature configured to mechanically engage with the at least one tracking stop feature to block a displacement of the dose tracker beyond the maximum dose positional state.
Claims
1-15. (canceled)
16. An injection device for setting and injecting a dose of a medicament, the injection device comprising: an elongated housing extending along a longitudinal axis and having a distal end and a proximal end, a dose tracker being at least one of translationally or rotationally displaceable relative to the elongated housing and being displaceable between a zero dose positional state and a maximum dose positional state relative to the elongated housing for setting of the dose, wherein a positional state of the dose tracker relative to the elongated housing is indicative of a size of the dose, wherein one of the elongated housing and the dose tracker comprises at least one tracking stop feature, and a preselector displaceable relative to the elongated housing between at least two preselection positional states thereby defining the maximum dose positional state of the dose tracker, wherein the preselector comprises at least one preselector stop feature configured to mechanically engage with the at least one tracking stop feature to block a displacement of the dose tracker beyond the maximum dose positional state.
17. The injection device according to claim 16, wherein at least a proximal end of the dose tracker protrudes proximally from the proximal end of the elongated housing when in the maximum dose positional state, and wherein a longitudinal distance between the zero dose positional state and the maximum dose positional state correlates with the size of the dose.
18. The injection device according to claim 16, wherein the preselector is lockable relative to the elongated housing in any of the at least two preselection positional states.
19. The injection device according to claim 16, further comprising a release member connected to the dose tracker and selectively engageable to the elongated housing in order to lock the dose tracker to the elongated housing when in the zero dose positional state.
20. The injection device according to claim 16, further comprising a release member connected to the elongated housing and selectively engageable to the dose tracker in order to lock the dose tracker to the elongated housing when in the zero dose positional state.
21. The injection device according to claim 20, wherein the release member comprises an annular ring rotationally supported at the proximal end of the elongated housing, wherein an inside surface of the annular ring comprises at least one catch to engage with a protrusion on an outside surface of the dose tracker.
22. The injection device according to claim 20, wherein the release member comprises an annular ring rotationally supported at the proximal end of the elongated housing, wherein an outside surface of the dose tracker comprises at least one catch to engage with a protrusion on an inside surface of the annular ring.
23. The injection device according to claim 16, further comprising a spring having a first end operably connected to the elongated housing and having a second end operably connected to the dose tracker for displacing the dose tracker from the zero dose positional state to the maximum dose positional state.
24. The injection device according to claim 23, wherein the spring comprises a cylindrically shaped torsion spring and wherein the spring encloses at least a portion of the dose tracker or wherein the spring is arranged inside a hollow portion of the dose tracker.
25. The injection device according to claim 16, wherein the dose tracker comprises a tracking sleeve threadedly engaged with the elongated housing.
26. The injection device according to claim 16, wherein the at least one tracking stop feature comprises a radial protrusion protruding from a sidewall of the dose tracker.
27. The injection device according to claim 26, wherein the preselector stop feature comprises at least a first groove and a second groove configured to slidably receive the radial protrusion of the at least one tracking stop feature.
28. The injection device according to claim 27, wherein the first groove extends parallel to the second groove, wherein the second groove is longer than the first groove, wherein the first groove and the second groove merge into a connecting groove, and wherein the connecting groove extends along a direction along which the preselector is displaceable between a first preselection positional state and a second preselection positional state of the at least two preselection positional states.
29. The injection device according to claim 28, wherein the first and the second groove each comprise an end facing away from the connecting groove that defines the maximum dose positional state.
30. The injection device according to claim 16, wherein the preselector stop feature comprises a radial protrusion protruding from a sidewall of the preselector.
31. The injection device according to claim 30, wherein the at least one tracking stop feature comprises at least a first groove and a second groove configured to slidably receive the radial protrusion of the preselector stop feature.
32. The injection device according to claim 31, wherein the first groove extends parallel to the second groove, wherein the second groove is longer than the first groove, and wherein the first groove and the second groove merge into a connecting groove, wherein the connecting groove extends along a direction along which the preselector is displaceable between a first preselection positional state and a second preselection positional state of the at least two preselection positional states.
33. The injection device according to claim 16, wherein the preselector is rotationally supported on the elongated housing or wherein the preselector is displaceable relative to the elongated housing along a tangential or circumferential direction.
34. The injection device according to claim 16, further comprising a trigger and a piston rod, wherein the trigger is arranged at a proximal end of the dose tracker, and wherein the trigger is depressible in a distal direction to induce a distally directed motion of the piston rod.
35. The injection device according to claim 16, further comprising a cartridge wherein the cartridge comprises a barrel filled with the medicament and sealed by a bung that is axially displaceable relative to the barrel by means of a piston rod.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0126] In the following, embodiments of the drive mechanism and the injection device are described in detail by making reference to the drawings, in which:
[0127]
[0128]
[0129]
[0130]
[0131]
[0132]
[0133]
[0134]
[0135]
[0136]
[0137]
[0138]
[0139]
[0140]
[0141]
[0142]
[0143]
[0144]
[0145]
[0146]
[0147]
[0148]
[0149]
[0150]
[0151]
[0152]
[0153]
[0154]
[0155]
[0156]
[0157]
[0158]
[0159]
[0160]
[0161]
DETAILED DESCRIPTION
[0162] The injection device 1 as shown in
[0163] When the injection device 1 is configured to administer e.g. human insulin, the dosage set by a dose dial 12 at a proximal end of the injection device 1 may be displayed in so-called international units (IU, wherein 1 IU is the biological equivalent of about 45.5 μg of pure crystalline insulin (1/22 mg).
[0164] As shown further in
[0165] The injection device 1 may be configured so that turning the dosage knob 12 causes a mechanical click sound to provide acoustical feedback to a user. The number sleeve 80 mechanically interacts with a piston in the insulin cartridge 6. When the needle 15 is stuck into a skin portion of a patient, and when the trigger 11 or injection button is pushed, the insulin dose displayed in display window 13 will be ejected from the injection device 1. When the needle 15 of the injection device 1 remains for a certain time in the skin portion after the trigger 11 is pushed, a high percentage of the dose is actually injected into the patient's body. Ejection of a dose of the medicament may also cause a mechanical click sound, which is however different from the sounds produced when using the dose dial 12.
[0166] In this embodiment, during delivery of the insulin dose, the dose dial 12 is turned to its initial position in an axial movement, that is to say without rotation, while the number sleeve 80 is rotated to return to its initial position, e.g. to display a dose of zero units.
[0167] The injection device 1 may be used for several injection processes until either the cartridge 6 is empty or the expiration date of the medicament in the injection device 1 (e.g. 28 days after the first use) is reached.
[0168] Furthermore, before using injection device 1 for the first time, it may be necessary to perform a so-called “prime shot” to remove air from the cartridge 6 and the needle 15, for instance by selecting two units of the medicament and pressing trigger 11 while holding the injection device 1 with the needle 15 upwards. For simplicity of presentation, in the following, it will be assumed that the ejected amounts substantially correspond to the injected doses, so that, for instance the amount of medicament ejected from the injection device 1 is equal to the dose received by the user.
[0169] The expelling or drive mechanism 8 as illustrated in more detail in
[0170] The piston rod 20 is further provided with a second thread 24 at its proximal end. The distal thread 22 and the proximal thread 24 are oppositely handed.
[0171] There is further provided a drive sleeve 30 having a hollow interior to receive the piston rod 20. The drive sleeve 30 comprises an inner thread threadedly engaged with the proximal thread 24 of the piston rod 20. Moreover, the drive sleeve 30 comprises an outer threaded section 31 at its distal end. The threaded section 31 is axially confined between a distal flange portion 32 and another flange portion 33 located at a predefined axial distance from the distal flange portion 32. Between the two flange portions 32, 33 there is provided a last dose limiter 35 in form of a semi-circular nut having an internal thread mating the threaded section 31 of the drive sleeve 30.
[0172] The last dose limiter 35 further comprises a radial recess or protrusion at its outer circumference to engage with a complementary-shaped recess or protrusion at an inside of the sidewall of the housing 10. In this way the last dose limiter 35 is splined to the housing 10. A rotation of the drive sleeve 30 in a dose incrementing direction 4 or clockwise direction during consecutive dose setting procedures leads to an accumulative axial displacement of the last dose limiter 35 relative to the drive sleeve 30. There is further provided an annular spring 40 that is in axial abutment with a proximally facing surface of the flange portion 33. Moreover, there is provided a tubular-shaped clutch 60. At a first end the clutch 60 is provided with a series of circumferentially directed saw teeth. Towards a second opposite end of the clutch 60 there is located a radially inwardly directed flange. The clutch 60 may comprise a clutch sleeve.
[0173] Furthermore, there is provided a dose dial sleeve also denoted as a number sleeve 80. The number sleeve 80 is provided outside of the spring 40 and the clutch 60 and is located radially inward of the housing 10. A helical groove 81 is provided about an outer surface of the number sleeve 80. The housing 10 is provided with the dosage window 13 through which a part of the outer surface of the number 80 can be seen. The housing 10 is further provided with a protrusion 63 or helical rib at an inside sidewall portion of an insert piece 62, and the helical rib is to be seated in the helical groove 81 of the number sleeve 80. The tubular shaped insert piece 62 is inserted into the proximal end of the housing 10. It is rotationally and axially fixed to the housing 10. There may be provided first and second stops on the housing 10 to limit a dose setting procedure during which the number sleeve 80 is rotated in a helical motion relative to the housing 10. As will be explained below in greater detail, at least one of the stops is provided by a preselector stop feature 71 provided on a preselector 70.
[0174] The dose dial 12 in form of a dose dial grip is disposed about an outer surface of the proximal end of the number sleeve 80. An outer diameter of the dose dial 12 typically corresponds to and matches with the outer diameter of the housing 10. The dose dial 12 is secured to the number 80 to prevent relative movement therebetween. The dose dial 12 is provided with a central opening.
[0175] The trigger 11, also denoted as dose button is substantially T-shaped. It is provided at a proximal end of the injection device 10. A stem 64 of the trigger 11 extends through the opening in the dose dial 12, through an inner diameter of extensions of the drive sleeve 30 and into a receiving recess at the proximal end of the piston rod 20. The stem 64 is retained for limited axial movement in the drive sleeve 30 and against rotation with respect thereto. A head of the trigger 11 is generally circular. The trigger side wall or skirt extends from a periphery of the head and is further adapted to be seated in a proximally accessible annular recess of the dose dial 12.
[0176] To set or to dial a dose a user rotates the dose dial 12. With the spring 40 also acting as a clicker and the clutch 60 engaged, the drive sleeve 30, the spring or clicker 40, the clutch 60 and the number sleeve 80 rotate with the dose dial 12. Audible and tactile feedback of the dose being dialed is provided by the spring 40 and by the clutch 60. Torque is transmitted through saw teeth between the spring 40 and the clutch 60. The helical groove 81 on the number sleeve 80 and a helical groove in the drive sleeve 30 have the same lead. This allows the number sleeve 80 to extend from the housing 10 and the drive sleeve 30 to climb the piston rod 20 at the same rate. At a limit of travel a radial stop on the number sleeve 80 engages either with a first stop or a second stop provided on the housing 10 provided on the preselector 70 to prevent further movement in a dose incrementing direction 4. A rotation of the piston rod 20 is prevented due to the opposing directions of the overall and driven threads on the piston rod 20.
[0177] The last dose limiter 35 keyed to the housing 10 is advanced along the threaded section 31 by the rotation of the drive sleeve 30. When a final dose dispensed position is reached, a radial stop formed on a surface of the last dose limiter 35 abuts a radial stop on the flange portion 33 of the drive sleeve 30, preventing both, the last dose limiter 35 and the drive sleeve 30 from rotating further.
[0178] Should a user inadvertently dial beyond the desired dosage, the injection device 1, configured as a pen-injector allows the dosage to be dialed down without dispense of the medicament from the cartridge 6. For this the dose dial 12 is simply counter-rotated, in the dose decrementing direction 5. This causes the system to act in reverse. A flexible arm of the spring or clicker 40 then acts as a ratchet preventing the spring 40 from rotating. The torque transmitted through the clutch 60 causes the saw teeth to ride over one another to create the clicks corresponding to dialed dose reduction. Typically, the saw teeth are so disposed that a circumferential extent of each saw tooth corresponds to a unit dose.
[0179] When the desired dose has been dialed the user may simply dispense the set dose by depressing the trigger 11. This displaces the clutch 60 axially with respect to the number sleeve 80 causing dog teeth thereof to disengage. However, the clutch 60 remains keyed in rotation to the drive sleeve 30. The number sleeve 80 and the dose dial 12 are now free to rotate in accordance with the helical groove 81.
[0180] The axial movement deforms the flexible arm of the spring 40 to ensure the saw teeth cannot be overhauled during dispense. This prevents the drive sleeve 30 from rotating with respect to the housing 10 though it is still free to move axially with respect thereto. The deformation is subsequently used to urge the spring 40 and the clutch 60 back along the drive sleeve 30 to restore the connection between the clutch 60 and the number sleeve 80 when the distally directed dispensing pressure is removed from the trigger 11.
[0181] The longitudinal axial movement of the drive sleeve 30 causes the piston rod 20 to rotate through the through opening of the support of the housing 10, thereby to advance the bung 7 in the cartridge 6. Once the dialed dose has been dispensed, the number sleeve 80 is prevented from further rotation by contact of at least one stop extending from the dose dial 12 with at least one corresponding stop of the housing 10. A zero dose position may be determined by the abutment of one of axially extending edges or stops of the number sleeve 80 with at least one or several corresponding stops of the housing 10.
[0182] The expelling mechanism or drive mechanism 8 as described above is only exemplary for one of a plurality of differently configured drive mechanisms that are generally implementable in a disposable pen-injector. The drive mechanism as described above is explained in more detail e.g. in WO2004/078239A1, WO 2004/078240A1 or WO 2004/078241A1 the entirety of which being incorporated herein by reference.
[0183] Compared to the injection device as described in any one of the documents WO2004/078239A1, WO 2004/078240A1 or WO 2004/078241A1 the injection device according to
[0184] On an outside surface of the number sleeve 80 there may be provided consecutive numbers that show up in the dosage window 13. Selection and indication of visualization of a dose is modified with the various examples of an injection device as described hereinafter with regards to
[0185] In the example of
[0186] As shown in
[0187] The preselector 70 comprises a preselector stop feature 71. The preselector stop feature 71 as illustrated in
[0188] Typically, the dose tracker 50 is in threaded engagement with the housing 10. As illustrated in
[0189] The connecting groove 104 comprises an elongation that aligns with and/or coincides with a direction of displacement of the preselector 70 when the preselector is displaced between the at least two preselection positional states 72, 74. For transferring and displacing the preselector 70 from the first preselection positional state 72 as illustrated in
[0190] As further illustrated in
[0191] In an alternative implementation, the preselection indication 43 comprises a pointer or an arrow and wherein the preselection indication 75 comprises numerous numbers or symbols arranged along a displacement path of the preselector 70. The preselection indication 75 aligning with a preselection indication 43 indicates to the user, which one of the preselection positional states 72, 74 is actually valid for the injection device. In the present example there may be provided three or even four preselection positional states. In a first preselection positional state the tracking stop feature 51 is in alignment with the first groove 101. In a second preselection positional state the tracking stop member 51 is in alignment with the second groove 102.
[0192] Optionally, there is provided a release member 90 that is connected to one of the housing 10 and the dose tracker 50. It is selectively engageable to the other one of the housing 10 and the dose tracker 50 in order to lock the dose tracker 50 to the housing 10 when in the zero dose positional state 52 as illustrated in
[0193] As illustrated the spring 44 comprises a cylindrically wound torsion spring 47. The spring 44 encloses at least a portion of an outside surface of the tracking sleeve 55 of the dose tracker 50. In this way and when released the spring 44 is configured to induce a torque to the dose tracker 50.
[0194] In the given preselection positional state 72, 74 the preselector 70 is rotationally fixed to the housing 10. Here, the engagement of the tracking stop feature 51 with one of the grooves 101, 102, 103 provides a threaded engagement between the dose tracker 50 and the housing 10. Since the preselector 70 is translationally or axially fixed to the housing 10 the dose tracker 50 is subject to a proximally directed displacement such that a proximal end 53 of the dose tracker protrudes from a proximal end of the preselector 70 and/or from a proximal end 42 of the housing 10 when reaching the maximum dose positional state 54 as illustrated in
[0195] The amount of displacement or the length of a displacement path of the dose tracker 50 relative to the housing 10 is indicative and is directly correlated to the size of a dose actually set. The grooves 101, 102, 103 each comprise a second end facing away from the connecting groove 104. The second end of the grooves 101, 102, 103 provides an end stop for the tracking stop feature 51. Once the tracking stop feature 51, presently in form of a radially outwardly extending protrusion 56, reaches the second end of the second groove 102 as illustrated in
[0196] Once the maximum dose positional state 54 has reached the injection device 1 is prepared and ready for a dose dispensing procedure. For this, a user has to depress the trigger 11 in distal direction as described above with regard to
[0197] The implementation of the spring 44 and the automated displacement of the preselector 50 from the zero dose positional state 52 to the maximum dose positional state 54 is only optional. Alternatively and when the injection device 1 is void of such a driving spring 44 the displacement of the dose tracker 50 from the zero dose positional state 52 to the maximum dose positional state 54 is governed and conducted by manually rotating the dose dial 12 in the dose incrementing direction 4, e.g. clockwise to the housing 10.
[0198] In the example of
[0199] In the example of
[0200] In
[0201] In the zero dose positional state 52 of the dose tracker 50 as illustrated in
[0202] The clutch 66 is axially displaceable in distal direction 2 against the action of a spring 65. One end of the spring 65 is engaged with the clutch 66 and the opposite end of the spring 65 is engaged with the housing 10. The spring 65 may comprise a compression spring. It may be configured to urge or to drive the clutch 66 in and towards the proximal direction 3. As long as the protrusion 56 is located inside the recess 67 the mutual engagement of the protrusion 56 and the recess 67 hinders the dose tracker 50 from rotating under the action of the spring 44.
[0203] The position of the recess 67 matches and overlaps with the position of the protrusion 56 as the dose tracker 50 is in the zero dose positional state 52. By depressing the clutch 66 in distal direction the recess 67 is moved in distal direction accordingly. As a consequence, the protrusion 56 is no longer retained inside the recess 67 and the dose tracker 50 becomes free to rotate under the action of the spring 44.
[0204] The preselector 70 is axially engaged with the clutch 66. It is fixed to the clutch 66 in axial or longitudinal direction. Any movement of the clutch 66 in longitudinal or axial direction equally transfers to a respective movement of the preselector 70. The preselector 70 is rotatable relative to the clutch 66. In any of its rotational states, the preselector 70 is rotationally fixable to the clutch and hence to the housing 10. The preselector 70 may be in a kind of a snap-fit engagement or ratchet engagement with the housing 10 or with the clutch 66. This allows and supports a dedicated rotation of the preselector 70 with the longitudinal axis of the injection device as an axis of rotation, so as to bring one of the groves 101, 102, 103 in axial or longitudinal alignment with the tracking stop feature 51 as the tracking stop feature is in the zero dose positional state. The rotation of the preselector 70 relative to the housing 10 and/or relative to the clutch 66 may be accompanied by an audible click sound or haptic feedback.
[0205] When in the zero dose positional state 52 the preselector 70 is rotatable relative to the housing 10 as well as relative to the clutch 66 in order to preselect a dose of a particular size. For instance and as illustrated in
[0206] Since the preselector 70 is axially connected to the clutch 66, a distally directed displacement of the clutch 66 equally transfers to a respective distally directed displacement of the preselector 70; and vice versa. As a consequence, the tracking stop feature 51 and hence the protrusion 56 slides out of the recess 67 and enters the preselector stop feature 71, i.e. the groove 102. Through this axial displacement of the preselector 70 relative to the housing 10 the protrusion 56 enters the groove 102. The protrusion 56 is then allowed to slide along the helical path provided by the groove 102. In this way the entire dose tracker 50 becomes subject to a proximally directed screwing motion relative to the housing 10 as it is free to rotate under the action of the spring 44 as described above in connection with
[0207] At the end of a dose delivery procedure during which the dose tracker 50 is moved in distal direction 2 and during which the dose tracker 50 returns into the zero dose positional state 52 the tracking stop feature 51 and hence the protrusion 56 re-enters the recess 67. As the dose dispensing or injection procedure terminates the mutual engagement of the tracking stop feature 51 or protrusion 56 with the recess 67 hinders the dose tracker 50 from rotating.
[0208] In the example of
[0209] The clutch 66 as illustrated in
[0210] In
[0211] In comparison to the example of
[0212] The radial protrusion 176 may protrude radially inwardly from the sleeve-shaped preselector 170. The radial protrusion 176 is in sliding engagement with one of the grooves 101, 102, 103, 104. As the dose tracker 150 is subject to a rotation due to the threaded engagement with the insert 62 the radial protrusion 176 slides along the elongation of one of the grooves 101, 102, 103. Also here, the dose tracker 150 may comprise two or even more preselector stop features 171, e.g. in form of two or even more radial protrusions 176 that are simultaneously engaged with a corresponding number of grooves.
[0213] In the zero dose positional state 52 as illustrated in
[0214] As illustrated in
[0215] The further example of
[0216] The preselector 270 comprises a preselector stop feature 271, which is implemented as a radial protrusion 276 protruding radially inwardly from a sidewall of the preselector 270. The correspondingly shaped tracking stop feature 251 of the dose tracker 250 is provided on an outside surface portion of the tracking sleeve 255. The tracking stop feature 251 comprises a radially outwardly extending protrusion 256. For setting of a dose and for transferring the dose tracker 250 from the zero dose positional state 52 to the maximum dose positional state 54 the dose tracker 250 rotates in accordance to the threaded engagement with the housing 10.
[0217] The preselection positional state of the preselector 270, hence the orientation of the preselector 270 with regard to a rotation axis thereof defines the positional state, hence the longitudinal position and/or an orientation of the dose tracker 250 relative to the housing 10 at least when the tracking stop feature 251 abuts with the preselector stop feature 271. As illustrated in
[0218] The preselector stop features 271, 272, 273 are located at predefined and different axial and/or longitudinal positions along the elongation or along the inner circumference of the preselector 270. The preselector stop features 271, 272, 273 may each comprise a flange protruding radially inwardly from the sidewall of the preselector 270. The tangential or circumferential extension of the flange may be larger than the tangential or circumferential extent of the correspondingly shaped tracking stop feature 251. The tangential or circumferential extension of the preselector stop features 271, 272, 273 is shorter than 180°, shorter than 90° or shorter than 45° with respect to the inner circumference of the preselector 270.
[0219] In this way and depending on the rotational state of the preselector 270 the tracking stop feature 251 may pass by at least one of the preselector stop features 273 and 272 on its way towards the maximum dose positional state 54. When reaching the maximum dose positional state 54 the tracking stop feature 251 axially and/or tangentially engages with the correspondingly shaped and preselector stop feature 271.
[0220] In a further example as illustrated in
[0221] The example of an injection device of
[0222] Also here and as described in connection with
[0223] Alternatively, the preselector 370 could be located inside the housing 10. It could be rotationally displaceable in an intermediate space formed between an inside facing surface of the sidewall 48 and an outside facing surface of the dose tracker 350. The preselector 370 comprises at least one preselector stop feature 371. In the illustrated example the preselector 370 comprises numerous preselector stop features 371, 372, 373. The preselector stop features 371, 372, 373 each comprise a radially inwardly extending protrusion 376 in form of a pin or flange. The protrusions 376 may extend through correspondingly-shaped through openings in the sidewall 48 of the housing 10. In another but not illustrated example the protrusion 376 are located entirely inside the housing 10. The preselector 370 may be accessible from outside the housing 10 through a recess or a through opening provided in the sidewall 48.
[0224] As already described above the preselector 370 is fixable to the housing 10 or to the sidewall 48 in any of the available preselection positional states. The protrusions 376 comprise a radially inwardly extending pin or a flange having a predefined extension in circumferential or tangential direction, e.g. as described in connection with
[0225] With the further example according to
[0226] In the zero dose positional state the dose tracker 450 is positionally locked to the housing 10 by means of the release member 90. In the illustrated example the preselector 470 comprises a sleeve having an inside facing surface that faces towards the outside facing surface of the sidewall 48 of the housing 10. Hence, the preselector 470 comprises a cup-shaped receptacle to receive a proximal end 42 of the housing 10. Other configurations are also conceivable, wherein at least a distal end of the preselector 470 is insertable into the sleeve-shaped housing 10.
[0227] In the example as shown in
[0228] In this way the elongation of the groove 101, 102, 103 define the maximum dose positional states 54 of the dose tracker 450. The tracking stop feature 451 is provided on or in an outside facing surface portion of the sidewall of the housing 10. The preselector stop feature 471 protruding radially inwardly from an inside facing section of the sidewall of the preselector 470 is in permanent engagement with at least one of the grooves 101, 102, 103, 104. In the zero dose positional state 52 as illustrated in
[0229] The grooves 101, 102, 103 extend parallel to the elongation of the housing 10. They extend e.g. perpendicular to the elongation of the connecting groove 104. Since the preselector 470 is freely rotatable relative to the dose tracker 450 but remains axially and longitudinally locked and constrained to the dose tracker 450 the preselector stop feature 471 starts to slide along the selected grooves 103 in the example of
[0230] The engagement of the preselector stop feature 471 with the groove 103 also prevents a rotation of the preselector 470 relative to the housing 10 during a dose setting motion of the dose tracker 450. When reaching the maximum dose positional state 54, the preselector stop feature 470 gets in abutment with the second end of the groove 103 by way of which a further proximally directed displacement of the preselector 470 is impeded. Due to the permanent longitudinal interlock or engagement between the preselector 470 and the dose tracker 450 any further rotation of the dose tracker 450 is impeded and prevented.
[0231] Since the dose tracker 450 is threadedly engaged with the housing 10 any further rotation thereof would require a further displacement in longitudinal direction relative to the housing 10. This is effectively blocked an impeded when the dose tracker 450 is in the maximum dose positional state 54. In the maximum dose positional state 54 as illustrated in
[0232] Generally, the preselector may be fixed in the preselection positional states at discrete positions relative to the housing or relative to the dose tracker. The supported preselection states may correspond to consecutive and complete revolutions of the dose tracker. Alternatively or additionally it is also conceivable that the dose tracker comprises two or even three tracking stop features to engage with the preselector stop feature. Alternatively, also the preselector may comprise two or more preselector stop features to engage with the tracking stop feature. In this way the maximum dose positional state could be assigned with every half or every third revolution of the dose tracker relative to the housing. Furthermore it is conceivable, that two or more tracking stop features simultaneously engage with correspondingly shaped two or more preselector stop features. In this way the mechanical interaction and robustness of the abutment between the dose tracker and the preselector can be enhanced and increased.
[0233] In the further example of an injection device according to
[0234] As illustrated, there is provided an outer housing 100 encapsulating or accommodating the entirety of the housing 10 of the injection device 1. On the outside of the housing 10 there is provided the dose tracker 550. The dose tracker 550 as illustrated in
[0235] The distal part 552 and the proximal part 553 are permanently and rigidly connected to each other. They are locked with regards to the longitudinal direction (z) as well as with regard to a rotation relative to the housing 10. A longitudinal displacement or rotational displacement of one of the distal part 552 and the proximal part 553 equally transfers to the other one of the distal part 552 at the proximal part 553.
[0236] In the present example the distal part 552 comprises at least one or more elongated ribs 557 extending in longitudinal direction. The ribs 557 provide a keyed and longitudinally sliding engagement with the outer housing 100. The outer housing 100 may comprise a correspondingly shaped longitudinal groove 107 in which the rib or ribs 557 are slidably guided. The dose tracker 550 is rotationally locked to the outer housing 100 but is translationally displaceable relative to the housing 100 in longitudinal or axial direction (z). The dose tracker 550 also comprises a tracking sleeve 555 and a tracking stop feature 551.
[0237] As further illustrated in
[0238] The preselector 570 comprises an annular ring or a sleeve with a preselector stop feature 571. As illustrated in
[0239] Depending on the rotational position of the preselector 570 either the first recess 501 or the second recess 502 longitudinally aligns with the tracking stop feature 551. Since the dose tracker 550 and hence the tracking stop feature 551 thereof can only slide in longitudinal or axial direction relative to the housing and since the preselector 570 is axially or longitudinally fixed to the outer housing 100 the distance between the tracking stop feature 551 and a proximal end of the recesses 501, 502 defines a maximum displacement path for the dose tracker 550 for setting of a dose. Depending on the rotational state, hence depending on the preselection positional state of the preselector 570 the maximum displacement path for the dose tracker 550 can be modified on demand.
[0240] The recesses or slots are configured to receive and to engage the tracking stop feature 551 protruding from an outside surface of the tracking sleeve 555. In the present example the tracking stop feature 551 comprises a radially outwardly extending protrusion 556 integrally formed with the distal part 552 and protruding radially outwardly through a correspondingly shaped recess at a sidewall of the proximal part 553. It may likewise be integrally formed with the proximal part 553.
[0241] The radial extension of the protrusion 556 matches with the radial extension or radial position of the preselector stop feature 571. The preselector 570 is rotatable between at least two preselection positional states as described above. In any of the preselection positional states the preselector 570 is rotationally locked to the outer housing 100. The preselector 570 is also permanently longitudinally locked to the outer housing 110. For instance, a proximal end 572 or edge of the preselector 570 may be in axial abutment with the outer housing 100 or with another component of the injection device, e.g. with the release member 590 that is axially fixed to the housing 100. In this way the preselector 570 is locked to the outer housing 100 with regard to the longitudinal or axial direction.
[0242] The preselector 570 may be further provided with a locking feature 575 extending through a recess or a through opening of the preselector 570. The locking feature 575 may comprise a spring biased actuator that is depressible in radial direction for temporarily releasing the preselector from the outer housing 100. The locking feature 575 may comprise a screw or the like fastening element that requires a correspondingly shaped tool for temporarily releasing the locking feature 575 and hence the preselector 570 from the outer housing 100 in order to enable a sliding motion or rotation of the preselector 570 relative to the outer housing 100. Depending on the selected preselection positional state of the preselector 570 a maximum dose positional state for the dose tracker 550 can be defined.
[0243] If the preselector 570 is in a first preselection positional state 74, in which the first recess 501 is longitudinally aligned with the tracking stop feature 551 the maximum distance the dose tracker 550 is longitudinally displaceable relative to the outer housing 100 is shorter compared to a configuration in which the preselector is in the second preselection positional state, in which the second recess 502 is longitudinally aligned with the tracking stop feature 551.
[0244] As further illustrated in
[0245] The interaction between the release member 590 and the dose tracker 550 is illustrated in connection with
[0246] In the sequence of
[0247] The catches 592 extend at a predefined angle relative to the longitudinal direction. Each catch 592 comprises a rather straight shaped beveled section 594 extending in distal direction into a curved section 595. The curved section 595 extends from the beveled section 594 into the undercut section 596. The curved section 595 may even overlap with the undercut section 596. A free end of the undercut section 596 is located at a predefined tangential or circumferential distance from the beveled section 594. As the protrusion 562 is displaced in distal direction relative to the release member 590 it gets in contact with the beveled section 594 and slides along the beveled section 594 until it reaches the curved section 595 as illustrated by a comparison of
[0248] The curved section 595 is shaped and describes at least half of a circle or three-quarter of a circle. It describes a circumference of a circle of about 270°. A bottom of the curved section 595 forms the distal end of the catch 592. Due to the curved section 595 the button thereof is in longitudinal overlapping configuration with the undercut section 596. As the protrusion 562 is displaced in distal direction and returned towards the zero dose positional state 50 the release member 590 is subject to a rotation in accordance to the extension and slope of the beveled section 594 and the curved section 595, respectively. As the protrusion 562 reaches the bottom of the curved section 595 it has tangentially entered a free space between the undercut section 596 and the curved section 595.
[0249] Releasing of the trigger 511 in the configuration as shown in
[0250] For release of the dose tracker 550 the release member 590 has to be rotated in a clockwise direction. In this way, the undercut section 596 induces a slight but distinct initial distal displacement of the dose tracker 550 before the protrusion 562 enters a free space between the undercut section 596 and the beveled section 594 of the catch 592. Due to the regular arrangement of a plurality of catches 592 and protrusions 562 the protrusions 562 and catches 592 mutually engage and disengage simultaneously. Once the protrusions 562 have disengaged from the catches 592 the dose tracker 550 is free to slide in proximal direction relative to the outer housing 100.
[0251] The annular ring 591 and hence the release member 590 may be also spring biased, e.g. by a further torsion spring not further illustrated here. In this way, the release member 590 can be kept in an interlocked configuration as shown in
[0252] As illustrated in
[0253] The opposite second end 46 of the spring 44 is connected to the dose dial 12 or to a separate sleeve-shaped fastener 116 as for instance illustrated in
[0254] As illustrated in
[0255] A spring driven rotation of the number sleeve 80 therefore transfers to a longitudinal sliding and proximal displacement of the dose tracker 550 until the tracking stop feature 551 thereof engages with the preselector stop feature 571. As illustrated in
[0256] In
[0257] The release member 190 is configured as a pivotable lever 191. The lever 191 is pivotally supported on a pivot axis 192. The pivot axis extends in tangential or circumferential direction with regard to the overall geometry of the housing 10. The lever 191 may flush with the outside surface of the sidewall of the housing 10 in the initial configuration i as shown in
[0258] The lever 191 comprises the catch 197 and a depressible end portion at an opposite end. The depressible end portion and the catch 197 are provided on opposite ends of the lever 191. By depressing the depressible end radially inwardly the opposite end and hence the catch 197 is raised or lifted radially outwardly thus disengaging from the catch 157 of the dose tracker 150 as illustrated in
[0259] The catch 157 comprises an axial abutment face facing in proximal direction. The catch 197 comprises a correspondingly shaped axial abutment surface facing in distal direction. In the initial configuration as illustrated in
[0260] In one embodiment the release member 190 may comprise a radially outwardly bulged portion 193 that is configured to become depressed by the user of the device. The radially raised or bulged portion 193 slightly protrudes from the outside surface of the sidewall of the housing 10. Insofar it provides a haptic feedback to the user that this respective bulged portion 193 is configured for a radially inwardly directed depression. Once the user depresses the bulged portion 193 the oppositely located end section of the lever 191 is raised so that the mutually corresponding abutment faces 157, 197 get out of engagement. As the dose tracker 150 and hence the interlock 184 is liberated, the dose tracker 150 is free to rotate or to move proximally in longitudinal direction under the effect of the spring 44 as described above, e.g. in connection with
[0261] The catch 157 further comprises a beveled section 158. The catch 197 also comprises a correspondingly shaped beveled section 198. The beveled section 158 of the dose tracker 150 faces in distal direction 2 whereas the beveled section 198 of the release member 190 faces in proximal direction 3. During dose delivery the dose tracker 150 is subject to a distally directed displacement, hence to the left in
[0262] If the release member 190 or its lever 191 biased by a spring, the catch 197 is raised or lifted radially outwardly against the action of the respective spring. As soon as the abutment faces 197, 157 get in alignment the lever 191 snaps into the initial configuration i as illustrated in
[0263] In
[0264] The catch 257 and the catch 297 both comprise a beveled section 258, 298 that enable and induce a slight radially inwardly directed elastic deformation of the elastic portion 256 as the dose tracker 250 returns into the initial configuration as illustrated in
[0265] The interlock 284 is formed by the mutually corresponding catches 257, 297 of the dose tracker 250 and the housing 10. In order to release the interlock 284 there is provided a release member 290 in form of a depressible button 291. The release member 290 comprises a somewhat planar-shaped or slightly bulged button 291 integrally formed with a longitudinally extending stem 292. The stem 292 extends radially inwardly and intersect a recess or through opening in the sidewall of the housing 10. The button 291 slightly protrudes from the outside surface of the sidewall of the housing 10. It is radially displaceably supported on the housing 10 against the action of a spring 295. The spring 295 is located in a recess 293 on the outside surface of the sidewall. The recess 293 comprises a bottom 294 that is recessed compared to the outside surface of the sidewall. The bottom 294 provides a support for the spring 295. An opposite end of the spring 295 is in abutment with an underside of the button 291.
[0266] An inner free end 299 of the stem 292 protrudes radially inwardly from an inside surface of the sidewall. The free end 299 is provided with lateral protrusions 296 that are separated by distance that is larger than the inner diameter of the recess of the sidewall through which the stem 292 extends. In this way, the stem 292 and the entire button 291 is hindered from getting pushed out of the housing 10 under the action of the spring 295.
[0267] In an initial configuration as illustrated in
[0268] The examples of
TABLE-US-00001 List of reference numbers 1 injection device 2 distal direction 3 proximal direction 4 dose incrementing direction 5 dose decrementing direction 6 cartridge 7 bung 8 drive mechanism 9 dose setting mechanism 10 housing 11 trigger 12 dose dial 13 dosage window 14 cartridge holder 15 injection needle 16 inner needle cap 17 outer needle cap 18 protective cap 20 piston rod 21 bearing 22 first thread 23 pressure foot 24 second thread 25 barrel 26 seal 28 threaded socket 30 drive sleeve 31 threaded section 32 flange 33 flange 35 last dose limiter 36 shoulder 40 spring 41 distal end 42 proximal end 43 preselection indication 44 spring 45 first end 46 second end 47 torsion spring 48 sidewall 50 dose tracker 51 tracking stop feature 52 zero dose positional state 53 proximal end 54 maximum dose positional state 55 tracking sleeve 56 protrusion 60 clutch 62 insert 63 protrusion 64 stem 65 spring 66 clutch 67 recess 68 sidewall 70 preselector 71 preselector stop feature 72 preselection positional state 74 preselection positional state 75 preselection indication 80 number sleeve 81 groove 90 release member 100 outer housing 101 groove 102 groove 103 groove 104 connecting groove 107 groove 113 preselection window 114 fastener 116 fastener 117 rim 118 recessed portion 119 step 150 dose tracker 151 tracking stop feature 155 tracking sleeve 157 catch 158 catch 170 preselector 171 preselector stop feature 176 protrusion 184 interlock 190 release member 191 lever 192 pivot axis 193 bulged portion 197 catch 198 catch 250 dose tracker 251 tracking stop feature 255 tracking sleeve 256 protrusion 257 catch 258 catch 270 preselector 271 preselector stop feature 272 preselector stop feature 273 preselector stop feature 276 protrusion 284 interlock 290 release member 291 button 292 stem 293 recess 294 bottom 295 spring 296 protrusion 297 catch 298 catch 299 free end 350 dose tracker 351 tracking stop feature 355 tracking sleeve 356 protrusion 370 preselector 371 preselector stop feature 372 preselector stop feature 373 preselector stop feature 376 protrusion 450 dose tracker 451 tracking stop feature 455 tracking sleeve 470 preselector 471 preselector stop feature 476 protrusion 501 recess 502 recess 550 dose tracker 551 tracking stop feature 552 distal part 553 proximal part 555 tracking sleeve 556 protrusion 557 rib 558 rim 562 protrusion 570 preselector 571 preselector stop feature 572 proximal end 575 locking feature 576 preselection indication 590 release member 591 annular ring 592 catch 593 groove 594 beveled section 595 curved section 596 undercut section