Motorcycles tyre
11046113 · 2021-06-29
Assignee
Inventors
- Barbara Rampana (Milan, IT)
- Lisa Grassi (Milan, IT)
- Mario Mariani (Milan, IT)
- Pierangelo Misani (Milan, IT)
Cpc classification
B60C9/005
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/1828
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2009
PERFORMING OPERATIONS; TRANSPORTING
B60C2200/10
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2233
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2204
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/2214
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C9/22
PERFORMING OPERATIONS; TRANSPORTING
B60C9/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Motorcycles tyre including a carcass structure, a zero-degree belt structure arranged in a radially outer position with respect to the carcass structure and a tread band arranged in a radially outer position with respect to the belt structure. The belt structure includes at least one hybrid reinforcing cord that has an elongation greater than 4% when subjected to a load equal to about 50 N and a tangent modulus with a monotonic progression as the elongation increases for elongations comprised between 4% and at least 9%.
Claims
1. A motorcycles tyre, comprising: a carcass structure; a zero-degree belt structure arranged in a radially outer position with respect to the carcass structure; and a tread band arranged in a radially outer position with respect to the zero-degree belt structure, wherein the zero-degree belt structure comprises at least one hybrid reinforcing cord comprising two textile wires twisted together with a predetermined twisting pitch, a first textile wire of said two textile wires is made of fibres of aromatic polyamide and has a linear density comprised between and including about 440 dtex and about 1100 dtex, a second textile wire of said two textile wires is made of fibres of aliphatic polyamide and has a linear density comprised between and including about 940 dtex and about 1880 dtex, said at least one hybrid reinforcing cord having a tangent modulus with a monotonic progression as the elongation increases for elongations comprised between 4% and at least 9%, when said at least one hybrid reinforcing cord is subjected to a load equal to about 50 N, said at least one hybrid reinforcing cord has an elongation greater than 4%, when said at least one hybrid reinforcing cord is subjected to a load equal to about 100 N, said at least one hybrid reinforcing cord has an elongation greater than 9%, and when said at least one hybrid reinforcing cord is subjected to a load equal to about 150 N, said at least one hybrid reinforcing cord has an elongation lower than 12%.
2. The motorcycles tyre according to claim 1, wherein said carcass structure is a radial carcass structure.
3. The motorcycles tyre according to claim 2, wherein, when said at least one hybrid reinforcing cord is subjected to a load comprised between about 10 N and about 50 N, said at least one hybrid reinforcing cord has an elongation comprised between about 1% and about 7%.
4. The motorcycles tyre according to claim 3, wherein, when said at least one hybrid reinforcing cord is subjected to a load equal to about 20 N, said at least one hybrid reinforcing cord has an elongation greater than 2%.
5. The motorcycles tyre according to claim 4, wherein, when said at least one hybrid reinforcing cord is subjected to loads comprised between about 50 N and about 130 N, said at least one hybrid reinforcing cord has an elongation comprised between about 5.5% and about 10.5%.
6. The motorcycles tyre according to claim 1, wherein said modulus is greater than about 800 cN/Tex for elongations equal to about 9%.
7. The motorcycles tyre according to claim 1, wherein said at least one hybrid reinforcing cord has an ultimate tensile strength greater than, or equal to, about 180 N.
8. The motorcycles tyre according to claim 1, wherein said two textile wires have mutually different linear densities.
9. The motorcycles tyre according to claim 1, wherein the first textile wire of said two textile wires has a high initial tangent modulus.
10. The motorcycles tyre according to claim 9, wherein the second textile wire of said two textile wires has a low initial tangent modulus.
11. The motorcycles tyre according to claim 1, wherein the first textile wire of said two textile wires has an initial tangent modulus comprised between about 3000 cN/tex and about 7000 cN/tex, end values included.
12. The motorcycles tyre according to claim 11, wherein the second textile wire of said two textile wires has an initial tangent modulus comprised between about 200 cN/tex and about 3000 cN/tex.
13. The motorcycles tyre according to claim 1, wherein each of said two textile wires is twisted on itself with a different number of twists per meter from each other.
14. The motorcycles tyre according to claim 1, wherein said tyre has a speed index lower than or equal to V according to an E.T.R.T.O. classification.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further characteristics and advantages of the tyre of the present invention will become clearer from the following detailed description of some preferred embodiments thereof, made with reference to the attached drawings. In such drawings:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF EMBODIMENTS
(7) In
(8) The tyre 100 preferably has a speed index equal to or lower than V, corresponding to a maximum speed up to 240 km/h, more preferably equal to or lower than H, corresponding to a maximum speed up to 210 km/h.
(9) The tyre 100 preferably has a weight lower than about 3900 g, more preferably lower than about 3700 g, for example equal to about 3600 g, in the case of a front tyre and, preferably, lower than about 5800 g, more preferably lower than about 5600 g, for example equal to about 5500 g, in the case of a rear tyre.
(10) In the tyre 100 an equatorial plane X-X and a rotation axis Z perpendicular to the equatorial plane X-X are defined. An axial (or transversal or lateral) direction, substantially parallel to the rotation axis Z and a circumferential (or longitudinal) direction, substantially parallel to the equatorial plane X-X and corresponding to the rolling direction of the tyre 100 are also defined.
(11) The tyre 100 comprises a carcass structure 2 comprising in turn at least one carcass ply.
(12) The carcass structure 2 has, in an axial section thereof, a substantially toroidal configuration.
(13) The carcass structure 2 comprises a crown portion 2a symmetrically arranged with respect to the equatorial plane X-X, and opposite side portions 2b arranged on axially opposite sides with respect to the crown portion 2a.
(14) The carcass structure 2 illustrated comprises a carcass ply 3 extending axially from a side portion 2b of the carcass structure 2 to the opposite side portion 2b.
(15) The carcass ply 3 is preferably coated, on the radially inner wall thereof, by a sealing layer 4, so-called “liner”, essentially consisting of a layer of elastomeric material impermeable to air, configured to ensure the hermetic seal of the tyre 100 itself once inflated.
(16) The carcass ply 3 is engaged, at the respective axially opposite side edges 3a thereof, with respective annular reinforcing structures 5, typically called “bead cores”.
(17) Each side edge 3a of the carcass ply 3 is turned around a respective bead core 5.
(18) A tapered elastomeric filler 6 is applied on the outer perimeter edge of the bead cores 5. The elastomeric filler 6 occupies the space defined between the carcass ply 3 and the respective turned side edge 3a.
(19) In an alternative embodiment that is not illustrated, the carcass ply has its opposite side edges associated without turning with particular annular reinforcing structures provided with two metallic annular inserts. In this case, a filler made of elastomeric material can be arranged in an axially outer position with respect to the first annular insert. The second annular insert is, on the other hand, arranged in an axially outer position with respect to the end of the carcass ply. Finally, a further filler that completes the annular reinforcing structure cab be provided in an axially outer position with respect to said second annular insert, and not necessarily in contact with it.
(20) The area of the tyre comprising the bead core 5 and the elastomeric filler 6 forms the so-called “bead”, globally indicated in
(21) A belt structure 10, described hereinafter in greater detail, is provided in a radially outer position with respect to the aforementioned carcass structure 2, at at least one axial portion of the crown portion 2a.
(22) A tread band 20 is provided in a radially outer position with respect to the belt structure 10. By means of the tread band 20 the tyre 100 makes contact with the road surface.
(23) The tread band 20 typically has a tread pattern defined by a plurality of grooves 21 variously positioned in the different areas of the tyre. For the sake of clarity of illustration,
(24) The tyre 100 can also comprise, at each of the opposite side portions 2b of the carcass structure 2, a respective sidewall 25 that extends from the tread band 20 to the bead 15 of the tyre 100.
(25) The tyre 100 of the present invention is distinguished by a high transversal curvature (and thus by a high curvature ratio) and, preferably, lowered sidewalls.
(26) Preferably, the curvature ratio is greater than or equal to 0.200, more preferably greater than or equal to 0.250. In the case in which the tyre 100 is configured to be mounted on wheels for more sporting uses, the curvature ratio can also exceed 0.300. Such a curvature ratio is typically lower than or equal to 0.800, preferably lower than or equal to 0.500, even more preferably lower than or equal to 0.400.
(27) With reference to
(28) The carcass ply 3 of the carcass structure 2 is preferably made of elastomeric material and comprises a plurality of reinforcing cords 30 that are preferably arranged substantially parallel to one another and oriented along a substantially axial direction. More preferably, each reinforcing cord 30 belongs to a respective radial plane of the tyre 100.
(29) The carcass structure 2 is therefore a radial carcass structure.
(30) For the sake of clarity of illustration, in
(31) In the embodiment illustrated in
(32) In an alternative embodiment that is not illustrated, the carcass structure 2 comprises at least two carcass plies radially juxtaposed one above the other and the reinforcing cords 30 are always arranged substantially parallel to one another and oriented along a substantially axial direction.
(33) In another embodiment that is not illustrated the carcass structure 2 comprises at least two carcass plies radially juxtaposed one above the other, each carcass ply comprising a plurality of reinforcing cords arranged substantially parallel to one another. Said at least two carcass plies are crossed one above the other so that the reinforcing cords of a first carcass ply are inclined with respect to the reinforcing cords of the second carcass ply and to the equatorial plane X-X.
(34) In the first carcass ply the reinforcing cords are arranged so as to form an angle with the equatorial plane X-X comprised in the range between about 10° and about 70°, preferably between about 15° and about 45°.
(35) In the second carcass ply the reinforcing cords are arranged so as form an angle with the equatorial plane X-X comprised in the range between about 10° and about 70°, preferably between about 15° and about 45°.
(36) The reinforcing cords of the second carcass ply are arranged in an opposite manner with respect to the reinforcing cords of the first carcass ply. In other words, the aforementioned reinforcing cords have the same angle of inclination with respect to the equatorial plane X-X, but they have an opposite orientation.
(37) The reinforcing cords 30 of the carcass structure 2 illustrated in
(38) The belt structure 10 of the tyre 100 is of the zero degrees type. It is formed by winding side-by-side in the axial direction onto the crown portion 2a of the carcass structure 2 one or more layers comprising a single reinforcing cord 11, or a reinforced band-like element of rubber-coated fabric comprising a plurality of reinforcing cords 11, to form a plurality of coils 11a substantially oriented according to the circumferential direction of the tyre 100 (preferably with an angle comprised between 0° and 5° with respect to the equatorial plane X-X). In the case in which a reinforced band-like element is used, it can comprise up to seven reinforcing cords 11, more preferably two or three or four reinforcing cords 11.
(39) For the sake of clarity of illustration, in
(40) Preferably, the winding defined by the coils 11a extends over the entire crown portion 2a, with a winding pitch that can be constant or variable in the axial direction.
(41) The belt structure 10 can also comprise one or more support layers made of elastomeric material (not illustrated), arranged between the layer of reinforcing cords 11 and the carcass ply 3 and on which the coils 11a are wound. Such layer(s) can extend on a surface having an axial extension substantially corresponding to the surface on which the coils 11a extend.
(42) In an embodiment that is not illustrated, in the tyre 100 a support layer can be provided. The support layer comprises short reinforcing fibres, for example aramid fibres (aromatic polyamides), dispersed in an elastomeric material.
(43) In a further embodiment that is not illustrated, in addition or as an alternative to the support layer described above, at least one layer reinforced with textile cords (totally similar to the cords that can be used in the carcass structure 2) can be provided in the tyre 100. Such a layer is oriented substantially axially (for example with an angle between 65° and 115° with respect to the equatorial plane X-X of the tyre 100) and extends axially at least on the crown portion 2a of the carcass structure 2, or even on a greater portion, but without being turned around the bead wires 5.
(44) In an embodiment of the tyre 100, between the belt structure 10 and the tread band 20 an additional layer (not illustrated) of elastomeric material is arranged. Preferably, such an additional layer extends axially on the crown portion 2a of the carcass structure 2. Alternatively, the aforementioned additional layer can extend axially on a surface which is shorter than the axial extension of the belt structure 10, for example only on axially opposite side portions of the belt structure 10.
(45) The reinforcing cord 11 used in the belt structure 10 of the tyre 100 is a hybrid reinforcing cord made of textile material.
(46) With reference to
(47) Preferably, the first wire 111a has a high initial tangent modulus. More preferably, the first wire 111a has an initial tangent modulus comprised between about 3000 cN/tex and about 7000 cN/tex, even more preferably comprised between about 4000 cN/tex and about 7000 cN/tex, the extreme values being included.
(48) Preferably, the second wire 111b has a low initial tangent modulus. More preferably, the second wire 111b has an initial tangent modulus comprised between about 200 cN/tex and about 3000 cN/tex, more preferably comprised between about 200 cN/tex and about 2000 cN/tex, even more preferably comprised between about 200 cN/tex and about 1500 cN/tex, the extreme values being included.
(49) Preferably, the first wire 111a can be made for example of fibres of aromatic polyamide (aramid). Alternatively, said first wire can be made for example of any of the following materials: fibres of polyethylene naphthalate (PEN), fibres of polyketone, fibres of polyvinyl alcohol, fibres of cellulose having high initial tangent modulus (for example fibres of lyocell or rayon), glass fibres, carbon fibres.
(50) Preferably, the second wire 111b can be made for example of fibres of aliphatic polyamide (nylon) or of fibres of polyethylene terephthalate (PET).
(51) Preferably, the reinforcing cord 11 (i.e. the assembly of the two wires 111a, 111b, twisted together) is twisted on itself with a number of twists per metre greater than or equal to about 250 twists/m, more preferably greater than or equal to about 400.
(52) Each of the wires 111a, 111b, in addition to be twisted around the other wire 111b, 111a, is preferably twisted on itself with a predetermined number of twists per metre that may or may not be equal to the number of twists per metre of the other wire.
(53) In a preferred embodiment of the reinforcing cord 11, the first wire 111a is twisted on itself with a number of twists per metre different to, and preferably greater than, that of the second wire 111b.
(54) Preferably, the first wire 111a has a number of twists per metre greater than or equal to about 250 twists/m, preferably greater than or equal to about 400 twists/m.
(55) Preferably, the second wire 111b has a number of twists per metre lower than or equal to about 200 twists/m, preferably lower than or equal to about 135 twists/m.
(56) Preferably, the first wire 111a has a linear density comprised between about 440 dtex and about 1680 dtex, more preferably between about 840 dtex and about 1100 dtex, for example equal to about 840 dtex.
(57) Preferably, the second wire 111b has a linear density comprised between about 470 dtex and about 1880 dtex, more preferably between about 940 dtex and about 1400 dtex, for example equal to about 940 dtex.
(58) The Applicant has subjected the reinforcing cord 11 to traction in accordance with the BISFA method.
(59) In
(60) More in particular: when the reinforcing cord 11 is subjected to a load equal to about 50 N, its elongation is greater than 4%, more preferably equal to or greater than 5%, even more preferably equal to or greater than 6%, for example equal to about 7%; when the reinforcing cord 11 is subjected to a load equal to about 40 N, its elongation is greater than 5%, more preferably equal to or greater than 5.5%, for example equal to about 6%; when the reinforcing cord 11 is subjected to a load equal to about 30 N, its elongation is greater than 4%, more preferably equal to or greater than 4.5%, for example equal to about 5%; when the reinforcing cord 11 is subjected to a load equal to about 20 N, its elongation is greater than 2%, more preferably equal to or greater than 3%, for example equal to about 4%; when the reinforcing cord 11 is subjected to a load equal to about 10 N, its elongation is greater than 1%, more preferably equal to or greater than 1.5%, for example equal to about 2%.
(61) The reinforcing cord 11 thus has, at low loads, a high elongation. It thus allows the tyre to be manufactured through a mono-phase process, as desired by the Applicant.
(62) In the graph of
(63) In particular: when the reinforcing cord 11 is subjected to a load equal to about 60 N, its elongation is greater than 6.5%, more preferably equal to or greater than 7%, for example equal to about 7.5%; when the reinforcing cord 11 is subjected to a load equal to about 70 N, its elongation is greater than 7%, more preferably equal to or greater than 7.5%, for example equal to about 8%; when the reinforcing cord 11 is subjected to a load equal to about 80 N, its elongation is greater than 7.5%, more preferably equal to or greater than 8%, for example equal to about 8.5%; when the reinforcing cord 11 is subjected to a load equal to about 90 N, its elongation is greater than 8.5%, for example equal to about 9%; when the reinforcing cord 11 is subjected to a load equal to about 100 N, its elongation is greater than 9%, for example equal to about 9.5%; when the reinforcing cord 11 is subjected to a load equal to about 120 N, its elongation is equal to or greater than about 10%.
(64) The reinforcing cord 11 thus has a high elongation also at medium loads. It thus allows the tyre to deform in order to absorb the roughness typically present on uneven or irregular road surfaces, as required by the market.
(65) In the graph of
(66) The reinforcing cord 11 thus has, at high loads, a low elongation, highlighted in the graph by an increase of the load-elongation curve as the elongation increases. It thus allows an increased performance of the tyre 100, as required by the market.
(67) The reinforcing cord 11 preferably has an ultimate tensile strength greater than, or equal to, about 180 N, more preferably greater than or equal to about 200 N, for example equal to about 210 N.
(68)
(69) In
(70) In particular, at an elongation equal to about 9% the tangent modulus of the reinforcing cord 11 is greater than about 800 cN/Tex, more preferably greater than about 1000 cN/Tex, even more preferably greater than about 1200 cN/Tex, for example equal to about 1500 cN/Tex.
(71)
(72) The curve indicated with B belongs to the reinforcing cord currently used in less performing tyres of the Applicant, whereas the curve indicated with C belongs to the reinforcing cord used in high performing tyres of the Applicant.
(73) The reinforcing cord identified by the curve B comprises two wires made of nylon twisted together, both having a linear density equal to 940 dtex. Hereinafter, such a reinforcing cord is indicated as “nylon reinforcing cord”.
(74) The reinforcing cord identified by the curve C comprises two wires made of aramid twisted together, both having a linear density equal to 1680 dtex. Hereinafter, such a reinforcing cord is indicated as “aramid reinforcing cord”.
(75) In
(76)
(77) Comparing in
(78) The progression of the modulus as the elongation varies at medium and high loads demonstrates that the reinforcing cord 11 initially has an capability to deform even greater than that of the nylon reinforcing cord (which confirms the capability to absorb the deformations caused by uneven or irregular road surfaces) and becomes progressively more rigid as it elongates, working with ever greater moduli as the load increases up to working with high moduli at high elongations. Since the area with high elongations is where the reinforcing cord 11 in order to be able to provide higher performance with respect to those of the less performing tyres currently produced and commercialised by the Applicant, the reinforcing cord 11 is suitable for satisfying the demand of increased performance that comes from the market.
(79) As stated above, the use of the reinforcing cord 11 in the tyre 100 provides such a tyre with the desired thermostability and dimensional constancy, overcoming the drawbacks discussed above with reference to nylon reinforcing cords. Such an advantageous effect is described with reference to
(80)
(81) The line indicated with V identifies the theoretical operative condition of equilibrium at which both the reinforcing cords would be at the end of such a hypothetical vulcanisation and before a hypothetical introduction of the elastomeric material in the vulcanisation mould. Such a condition of equilibrium would be kept by the steam introduced in the mould during vulcanisation.
(82) The line indicated with M identifies the behaviour of the aforementioned elastomeric material once introduced into the vulcanisation mould and following a hypothetical elimination of the steam from the mould. The elastomeric material would be subject to a compression and, consequently, to shrinkage.
(83) The crossing points of the line M with the curves A and B and the lines indicated with a and b identify the condition of equilibrium at which the reinforcing cord 11 and the nylon reinforcing cord, and the elastomeric material that englobes or incorporates them, would respectively be after the elimination of the steam from the vulcanisation mould. It should be observed that thanks to the greater concavity of the curve A with respect to the curve B, the reinforcing cord 11 would be in a condition of greater elongation with respect to the nylon reinforcing cord. This demonstrates that actually at the end of the vulcanisation the tyre 100 has a profile more curved than that which would have had a hypothetical tyre which would differ from the tyre 100 only in that it has, in the zero-degree belt structure thereof, a nylon reinforcing cord.
(84) Considering that the nylon reinforcing cord and the reinforcing cord 11 are also subject to shrinkage, represented in
(85) Of course, one skilled in the art can bring further modifications and variants to the tyre described above in order to satisfy specific and contingent application requirements, said variants and modifications in any case being within the scope of protection defined by the following claims.