BUSH
20210199169 · 2021-07-01
Assignee
Inventors
- Jonathan MORTON (Mendig, GB)
- Jan GEISEN (Mendig, GB)
- Peter Simms (Trowbridge Wiltshire, GB)
- Hamid MIR (Troy, MI, US)
Cpc classification
F16F2230/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2230/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2224/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2234/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F7/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2228/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2224/0208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Various embodiments provide a bush for isolating vibrations, the bush comprising: a first anchor part defining a longitudinal axis; a second anchor part disposed coaxially with respect to the first anchor part; a first resilient body operably engaged with the first anchor part; a second resilient body operably engaged with the second anchor part; and an inertial mass element disposed between the first anchor part and the second anchor part, wherein the inertial mass element is independently connected to the first resilient body and the second resilient body, wherein the first resilient body, second resilient body and inertial mass element are arrange to isolate vibrations between the first anchor part and the second anchor part within a predetermined operational frequency range, and wherein the inertial mass element is arranged to isolate the first anchor part and second anchor part from dynamic stiffness increases associated with eigenmodes of the inner resilient body and the outer resilient body in the predetermined operational frequency range.
Claims
1. A bush for isolating vibrations, the bush comprising: a first anchor part defining a longitudinal axis; a second anchor part disposed coaxially with respect to the first anchor part; a first resilient body operably engaged with the first anchor part; a second resilient body operably engaged with the second anchor part; and an inertial mass element disposed between the first anchor part and the second anchor part, wherein the inertial mass element is independently connected to the first resilient body and the second resilient body, wherein the first resilient body, second resilient body and inertial mass element are arranged to isolate vibrations between the first anchor part and the second anchor part within a predetermined operational frequency range, wherein the inertial mass element is arranged to isolate the first anchor part and second anchor part from dynamic stiffness increases associated with eigenmodes of the first resilient body and the second resilient body in the predetermined operational frequency range, and wherein the bush includes one or more snubber portions to physically limit an extent of relative radial movement between the first and second anchor parts, and wherein at least one of the first and second anchor parts includes the one or more snubber portions.
2. A bush according to claim 1, wherein the inertial mass element occupies a non-resonant condition in the predetermined operational frequency range.
3. A bush according to claim 1, wherein the inertial mass element occupies a resonant condition at a frequency below the predetermined operational frequency range.
4. A bush according to claim 1 having a dynamic stiffness characteristic that exhibits a single peak at a resonant frequency below the predetermined operational frequency range.
5. A bush according to claim 4, wherein the resonant frequency is less than 1000 Hz.
6. A bush according to claim 1, wherein one of the first and second resilient bodies includes axially extending passages therethrough to facilitate relative movement between the first and second anchor parts during loading.
7. A bush according to claim 6, wherein both of the first and second resilient bodies include axially extending passages therethrough to facilitate relative movement between the first and second anchor parts during loading.
8. A bush according to claim 6, wherein the axially extending passages include the one or more snubber portions which physically limit an extent of relative radial movement between the first and second anchor parts.
9. A bush according to claim I, wherein the first anchor part is a rod extending along the longitudinal axis, and wherein the second anchor part is a sleeve surrounding the rod.
10. A bush according to claim 9, wherein the inertial mass element is a rigid tubular body disposed coaxially with respect to the rod in between the rod and the sleeve.
11. A bush according to claim 10, wherein the first resilient body extends radially between an outer surface of the rod and an inner surface of the rigid tubular body, and the second resilient body extends radially between an outer surface of the rigid tubular body and an inner surface of the sleeve.
12. A bush according to claim 10, wherein the first resilient body is a solid resilient member that fills an annular volume between the rod and the rigid tubular body.
13. A bush according to claim 1, wherein the first anchor part is a boss element and the second anchor part is a cup element arranged to receive the boss element therein, and wherein the first resilient body, second resilient body and inertial mass element together form a frustoconical interconnection between the boss element and the cup element.
14. A bush according to claim 13, wherein the inertial mass element comprises a snubber portion for limiting relative axial movement between the boss element and the cup element.
15. A bush according to claim 14, wherein the snubber portion comprises a radially extending plate.
16. A bush according to claim 14, wherein the cup element comprises a top flange arranged to abut the snubber portion to restrict an axial distance by which the boss element is movable into the cup element.
17. A bush according to claim 1, wherein the first anchor part is connectable to a first machine component and the second anchor part is connectable to a second machine component, whereby the bush is operable to isolate vibrations between the first machine component and second machine component.
18. A bush according to claim 17, wherein the first machine component and second machine component are the engine and chassis of a vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Embodiments of the invention are discussed in detail with reference to the accompanying drawings, in which:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION OF THE DRAWINGS
[0039]
[0040] The bush 100 comprises a series of components arranged coaxially around the longitudinal axis. The components include a first anchor part 110 that is surrounded by and operably engaged with an inner resilient body 114. The inner resilient body 114 is surrounded by and operably engaged with an inertial mass element 118. The inertial mass element 118 is surrounded by and operably engaged with an outer resilient body 116, which in turn is surrounded by and operably engaged with a second anchor part 112. The function of each part will be described in more detail below. The bush 100 may have open end faces, as depicted in
[0041] The first anchor part 110 comprises a rigid rod, which may be a hollow tube, made from any suitable material, e.g. a metal such as steel. The first anchor part 110 is configured to be attached to a first component of vibrating machinery (not shown) in any conventional manner. In one example, the first anchor part 110 may have an inner diameter of 12 mm and an outer diameter of 25 mm, although the invention may be applicable to bushes having any dimensions.
[0042] The second anchor part 112 comprises a rigid sleeve, e.g. formed from metal or the like, disposed coaxially with the first anchor part 110 to define an annular space therebetween. The second anchor part 112 is configured to be attached to a second component of vibrating machinery (not shown). In one example, the second anchor part 112 may have an inner diameter of 105 mm and an outer diameter of 110 mm. The bush 100 may thereby be used as a mounting device between two components. For example, the first component may be an engine or motor and the second component may be the chassis of a vehicle. The bush 100 may be particularly suitable for use between the drive unit and chassis in an electric vehicle.
[0043] Concentric with the first anchor part 110 and the second anchor part 112 in the annular space therebetween, an inner resilient body 114 and an outer resilient body 116 are provided. The inner resilient body 114 and outer resilient body 116 may each be made of a resiliently deformable material such as rubber. The inner resilient body 114 and outer resilient body 116 may be formed from the same or different materials. In one example, the resilient material may be rubber having a hardness of between 45 and 50 as measured with a Shore A durometer.
[0044] The inner resilient body 114 and outer resilient body 116 are separated from each other by an inertial mass element 118, which in this example is a rigid annular element mounted between an outer surface of the inner resilient body 114 and an inner surface of the outer resilient body 116.
[0045] The inner resilient body 114, the inertial mass element 118, and the outer resilient body 116 may operate together to isolate vibrations between the first anchor part 110 and the second anchor part 112. In this way, the first component may be isolated from vibrations of the second component, and vice versa, by interconnecting the two components using the bush 100.
[0046] The inner resilient body 114 and the outer resilient body 116 may operate as independent springs on either side of the inertial mass element 118. The shape, material and configuration of the inner resilient body 114 may be selected so that the bush 100 exhibits a desirable dynamic stiffness characteristic, as discussed below. The outer resilient body 116 may be configured as a movement limiter to provide a level of control for significant relative movement events between the first and second anchor parts 110, 112, e.g. due to acceleration loads, pot hole events, cornering, crash, etc. In combination, the outer resilient body 116 combined with the snubbers 120 define a static stiffness curve which is tuned to give certain stiffness for a given force applied.
[0047] The inner resilient body 114 may comprise a solid rubber element filling the annular volume between the first anchor part 110 and the inertial mass element 118. The inner resilient body 114 may be directly moulded between these two components.
[0048] In some examples, the inner resilient body 114 may be bonded to one or both of the first anchor part 110 and the inertial mass element 118. For example, an inner bush formed by first anchor part 110 bonded to inner resilient body 114 may be push-fitted into inertial mass element 118 to increase durability. Similarly it could be desirable to push fit the first anchor part 110 into a bush sub-assembly formed by the inertial mass element 118 bonded to the outer resilient body 116 to increase durability. The increase in durability comes from pre-compressing the rubber to remove residual stresses caused by the rubber shrinking following moulding.
[0049] One or both of the inner resilient body 114 and outer resilient body 116 could either have voids/passageways or be solid rubber, as required by the desired stiffness characteristic.
[0050] The outer resilient body 116 made have one or more axial passageways or voids extending therethrough. In other words it need not completely fill the annular volume between an outer surface of the inertial mass element 118 and an inner surface of the second anchor part 112. The passageways or voids in the outer resilient body 116 may operate as buffers or snubbers 120, 122 arranged to cushion large relative movements of the first component and/or the second component.
[0051] In this embodiment, the inertial mass element 118 is a rigid cylinder, e.g. made of a metal such as steel. The material and/or dimensions of the inertial mass element 118 may be selected in conjunction with the spring properties of the inner and outer resilient bodies 114, 116 so that the inertial mass exhibits a resonance condition at a vibration frequency outside (e.g. below) the intended usage range of the bush. Under normal use of the bush, the inertial mass element 118 thus occupies a non-resonant condition in which it isolates the dynamic stiffness increases associated with the eigenmodes of the inner and outer resilient bodies 114, 116. That is, each of the inner resilient body 114 and outer resilient body 116 have independent resonant frequencies, or eigenmodes, at which their dynamic stiffness increases. At vibration frequencies corresponding to these eigenmodes, the isolating effect provided by the inner resilient body 114 or the outer resilient body 166 is normal decreased. However, the presence of inertial mass element 118 acts to reduce or remove these stiffness increases from the overall dynamic stiffness characteristic of the bush 100 to provide a substantially flat dynamic stiffness characteristic for the bush as a whole. The inertial mass element 118 therefore ensures that the bush 100 effectively isolates vibrations of a first component of vibrating machinery from a second component of vibrating machinery across an operating frequency range of each component.
[0052] In one non-limiting example, the inertial mass element may have a mass of around 400 g. For example, the inner diameter of the inertial mass element 118 may be 55 mm and the outer diameter may be 65 mm.
[0053]
[0054] As can been seen in
[0055] A bush such as that shown in
[0056] The presence of the inertial mass element in the bush reduces or eliminates increases dynamic stiffness above the resonant frequency of the inertial mass element itself. That is, there are no peaks in dynamic stiffness of the bush due to either the inner resilient body or the outer resilient body. Vibrations are therefore effectively isolated by a bush according to the present invention across a broad range of vibration frequencies. Preferably this broad range covers the operating frequency range of a first component and a second component to be interconnected. For example, where a bush is used to interconnect an engine or motor and a chassis of a vehicle, use of a bush according to the present invention ensures passenger comfort.
[0057]
[0058] As the two components affixed to the bush 200 vibrate relative to each other, the ring of resilient material 214 deforms to isolate the vibration. However, the resilient material 214 has one or more eigenmodes at which the dynamic stiffness of the resilient material 214 increases, reducing vibrational isolation between the interconnected components.
[0059] Relative movement between two interconnected components is limited in the vertical (Z) direction, as viewed in
[0060] The upper snubber plate 216 is connected to an upper end of the first anchor part 210, and limits the range of movement of the first anchor part 210 relative to the second anchor part 212 in a first direction (downwards as viewed in
[0061] The lower snubber plate 218 is connected to a bottom end of the first anchor part 210, and limits the range of movement of the first anchor part 210 relative to the second anchor part 212 in a second direction that is opposite to the first direction (i.e. upwards as viewed in
[0062]
[0063] Similarly to the embodiment discussed above with reference to
[0064] The inertial mass element 318 in this example comprises a rigid annular plate portion 320 that separates the first resilient body 314 from the second resilient body 316. The rigid annular plate portion may by inclined such that a normal to its plane lies at an acute angle to an axis of the bush 300 and in line with a direction in which the first resilient body 314 and second resilient body 316 bridge a gap between the first anchor part 310 and second anchor part 312.
[0065] The inertial mass element 318 may also comprise a snubber portion 322 for restricting the extent of relative axial movement between the first anchor part 310 and second anchor part 312. In this example, the snubber portion is an annular flange that extends in a radial direction from an outer circumferential edge of the rigid annular plate portion away from the first and second resilient bodies. The second anchor part 312 may have a top flange 324 that extends in a radial direction. The annular flange may abut the top flange to restrict the distance by which the first anchor part 310 can move into the second anchor part 312.
[0066] In this example, the inertial mass element 318 may thus perform two functions. Firstly it can operate to reduce or remove dynamic stiffness increases in the bush 300 due to eigenmodes of the first resilient body 314 and second resilient body 316, in a similar manner as the inertial mass element 118 of bush 100 described above with respect to
[0067]
[0068] In this embodiment, a first anchor part 402 is connected to a vibrating element (e.g. motor) and a second anchor part 404 is connected to a chassis. The second anchor part 404 is a central rod member of a hydraulically damped vertical travel limiter. The second anchor part 404 is secured within a housing 410 by a first resilient body 408, which is disposed between the second anchor part 404 and rigid rings 412, 414 that are fixed within the housing 410.
[0069] The housing 410 is secured to the first anchor part 402 by a second resilient body 406, e.g. a rubber sleeve or the like.
[0070] The inertial mass element in this example comprises a combination of the components of the hydraulically damped vertical travel limiter disposed between the first resilient body 408 and the second resilient body 406, i.e. the housing 410, rigid rings 412, 414 and hydraulic fluid 416 within the housing 410. Thus, in additional to performing its normal function to limit vertical travel, the hydraulically damped device in
[0071]
[0072] The bush 500 is a modified version of the bush 100 shown in
[0073] The bush 500 has an inner resilient body 514 which includes one or more axial passageways or voids extending therethrough. In other words, the material of the inner resilient body 514 may not completely fill the annular volume between an inner surface of the inertial mass element 118 and an outer surface of the first anchor part 110. The portions of the inner resilient body 514 circumferentially in-between the passageways may be referred to as “legs”. The passageways facilitate relative movement between the first and second anchor parts during loading.
[0074] The passageways in the inner resilient body 514 may include buffers or snubbers 520 to physically limit the extent of relative radial movement between the first and second anchor parts. Specifically, the snubbers 520 are arranged to restrict and cushion large relative movements (e.g. radial movements) of the first component (coupled to the first anchor 110) and/or the second component (coupled to the second anchor 112). For instance, the snubbers 520 restrict and cushion movements so as to protect the legs from becoming over-compressed and/or over-extended, which would otherwise reduce the lifespan of the bush 500. In the embodiment shown in
[0075] In view of the above-described structure, the inner resilient body 514 may be configured as a movement limiter to provide a level of control for significant relative movement (e.g. radial movement) events between the first and second anchor parts 110, 112, e.g. due to acceleration loads, pot hole events, cornering, crash, etc. In combination, the inner resilient body 514 combined with the snubbers 520 define a static stiffness curve which is tuned to give certain stiffness for a given force applied.
[0076] The inner resilient body 514 and the outer resilient body 116 may operate as independent springs. Since the inner and outer resilient bodies have corresponding structures, e.g. they both include passageways with snubber portions, the bush 500 is balanced and provides balanced vibration isolation because the inner and outer resilient bodies have substantially the same spring characteristics. For example, the passageways with snubber portions mean that both the inner and outer resilient bodies (514, 116) have a relatively soft spring characteristic, compared to the embodiment of
[0077] It is to be understood that the spring characteristics of a resilient body will depend on the number of passages and the number of snubber portions that the resilient body has. Therefore, in order that the bush 500 remains balanced, the inner and outer resilient bodies may have the same number of passageways and snubber portions. Also, the general shape of the passages and snubber portions may be same in the inner resilient body 514 and the outer resilient body 116, although the dimensions of the inner resilient body 514 will be less than those of the outer resilient body 116.
[0078] For example, under normal operating conditions, loading on the bush 500 at the first and second anchor parts causes the passageways to distort to permit relative radial movement between the first and second anchor parts so as to isolate vibrations. Under these normal conditions, the distortion of the passageways may be insufficient to cause the snubbers 520 to physically limit the extent of relative radial movement between the first and second anchors. For instance, the number of passageways and/or snubbers, and/or the dimensions/shape of the passageways and/or snubbers may be chosen so that, under normal operating conditions, the passageways distort without using the snubbers 520. However, under abnormal operating conditions, loading on the bush 500 at the first and second anchor parts causes the passageways to distort to such an extent that the snubbers 520 physically limit the extent of relative radial movement between the first and second anchor parts. Under these abnormal conditions, the snubbers 520 protect the resilient bodies from over-compression and over-extension to prolong the operational life of the bush 500. Also, the snubbers 520 control a maximum displacement of the first and second anchor parts to reduce the chance that they (and the components to which they are fixed) will hit neighbouring components and cause damage. For instance, the number of passageways and/or snubbers, and/or the dimensions/shape of the passageways and/or snubbers may be chosen so that, under abnormal operating conditions, the passageways distort to such an extent that the snubbers 520 are used. In an example, the bush 500 may be used in an electric vehicle (e.g. car), and the normal operating conditions may include maintaining a cruising speed (e.g. 50 km/h to 100 km/h) on a motorway. On the other hand, the abnormal operating conditions may include: accelerating the car from a stationary start with maximum acceleration, performing an emergency stop, or driving over rough surfaces (e.g. pot holes, cobble stones).
[0079]
[0080] As seen on
[0081] The presence of the inertial mass element in the bush reduces or eliminates increases in dynamic stiffness above the resonant frequency of the inertial mass element itself. That is, there are no peaks in dynamic stiffness of the bush due to either the inner resilient body or the outer resilient body. More specifically, the modifications to bush 500, i.e. the introduction of passages with snubber portions 520 into the inner resilient body 514 has improved the vibration isolation performance, as can be seen by comparing the higher frequency portion of dynamic stiffness characteristic 550 of
[0082] In view of the above, vibrations are therefore effectively isolated by the bush 500 across a broad range of vibration frequencies. Preferably this broad range covers the operating frequency range of a first component and a second component to be interconnected. For example, where the bush 500 is used to interconnect an engine or motor and a chassis of a vehicle, use of the bush 500 ensures passenger comfort.
[0083]
[0084] The bush 600 is a modified version of the bush 100 shown in
[0085] The bush 600 has an inner resilient body 614 which includes one or more axial passageways or voids extending therethrough. In other words, the material of the inner resilient body 614 may not completely fill the annular volume between an inner surface of the inertial mass element 118 and an outer surface of the first anchor part 110. The portions of the inner resilient body 614 circumferentially in-between the passageways may be referred to as “legs”. The passageways facilitate relative movement between the first and second anchor parts during loading.
[0086] The bush 600 has an outer resilient body 616 having a structure similar to that of the inner resilient body 614. That is, the outer resilient body 616 has one or more axial passageways or voids extending therethrough.
[0087] In contrast to the bush 500, the passageways or voids of the bush 600 may not include any buffers or snubbers. Instead, as seen more particularly on
[0088] In use, the snubber 620 is arranged to restrict and cushion large relative movements (e.g. radial movements) of the first component (coupled to the first anchor 110) and/or the second component (coupled to the second anchor 112). For instance, the snubber 620 restricts and cushions movements so as to protect the legs of the first and second resilient bodies from becoming over-compressed and/or over-extended, which would otherwise reduce the lifespan of the bush 600.
[0089] In view of the above-described structure, the snubber 620 is configured as a movement limiter to provide a level of control for significant relative movement (e.g. radial movement) events between the first and second anchor parts 110, 112, e.g. due to acceleration loads, pot hole events, cornering, crash, etc. In combination, the snubber 620, the inner resilient body 614, and the outer resilient body 616 define a static stiffness curve which is tuned to give certain stiffness for a given force applied.
[0090] The inner resilient body 614 and the outer resilient body 616 may operate as independent springs. Since the inner and outer resilient bodies have corresponding structures, e.g. they both include passageways without snubber portions, the bush 600 is balanced and provides balanced vibration isolation because the inner and outer resilient bodies have substantially the same spring characteristics.
[0091] It is to be understood that the spring characteristics of a resilient body will depend on the number of passages that the resilient body has. Therefore, in order that the bush 600 remains balanced, the inner and outer resilient bodies may have the same number of passageways. Also, the general shape of the passages may be same in the inner resilient body 614 and the outer resilient body 616, although the dimensions of the inner resilient body 614 will be less than those of the outer resilient body 616.
[0092] For example, under normal operating conditions, loading on the bush 600 at the first and second anchor parts causes the passageways to distort to permit relative radial movement between the first and second anchor parts so as to isolate vibrations. Under these normal conditions, the distortion of the passageways may be insufficient to cause the snubber 620 to impact the first anchor part 110. As such, the snubber 620 does not physically limit the extent of relative radial movement between the first and second anchors. For instance, the number of passageways, and/or the dimensions/shape of the passageways and snubber 620 may be chosen so that, under normal operating conditions, the passageways distort without using the snubber 620. However, under abnormal operating conditions, loading on the bush 600 at the first and second anchor parts causes the passageways to distort to such an extent that the snubber 620 physically limits the extent of relative radial movement between the first and second anchor parts (i.e. the snubber 620 hits the first anchor 110). Under these abnormal conditions, the snubber 620 protects the resilient bodies from over-compression and over-extension to prolong the operational life of the bush 600. Also, the snubber 620 controls a maximum displacement of the first and second anchor parts to reduce the chance that they (and the components to which they are fixed) will hit neighbouring components and cause damage. For instance, the number of passageways, and/or the dimensions/shape of the passageways and snubber 620 may be chosen so that, under abnormal operating conditions, the passageways distort to such an extent that the snubber 620 is used. In an example, the bush 600 may be used in an electric vehicle (e.g. car), and the normal operating conditions may include maintaining a cruising speed (e.g. 50 km/h to 100 km/h) on a motorway. On the other hand, the abnormal operating conditions may include: accelerating the car from a stationary start with maximum acceleration, performing an emergency stop, or driving over rough surfaces (e.g. pot holes, cobble stones).
[0093] An advantage of the snubber 620 compared to the snubbers 120 and 520, is that the snubber 620 directly acts on the anchor parts because the snubber 620 is directly attached to the second anchor part 112 and directly impacts the first anchor part 110. On the other hand, the snubbers 120 and 520 are located in passages of the resilient bodies and so their snubbing effect is indirect because these snubbers do not attach to or impact the anchor parts directly. Also, the snubbers 120 and 520 perform their snubbing effect through the inertial mass element 118. Conversely, the snubbing effect of the snubber 620 is independent of the inertial mass element 118. Accordingly, when using the snubber 620, the inertial mass element 118 has minimal or no major stiffness rise (as in the embodiment of
[0094]
[0095] The bush 700 is a modified version of the bush 600 shown in
[0096] As seen on
[0097] In use, the snubber 720 is arranged to restrict and cushion large relative movements (e.g. radial movements) of the first component (coupled to the first anchor 110) and/or the second component (coupled to the second anchor 112). For instance, the snubber 720 restricts and cushions movements so as to protect the legs of the first and second resilient bodies from becoming over-compressed and/or over-extended, which would otherwise reduce the lifespan of the bush 700.
[0098] It is to be understood that in some other embodiments, the bush may include both snubbers within passageways, as per
[0099] Additionally, in some other embodiments, the bush may include both the snubber 620 of
[0100] Further, in some other embodiments, the snubber 620 or 720 may be positioned at or near a middle of the bush. For instance, taking the example of