Hinged Component, And Mechanical System Comprising Such A Component

Abstract

A hinged component with one degree of freedom includes at least two concentric rings, movable in rotation in relation to one another around a central axis, defining a friction interface therebetween and including: an outer ring having an inner friction surface and an inner ring having an outer friction surface and an inner friction surface intended to receive a movable member guided by the component in rotation, oscillation and/or translation.

Claims

1. Hinged component with one degree of freedom, comprising at least two concentric rings, rotatable in relation to one another around a central axis, defining a friction interface therebetween, and including: an outer ring having an inner friction surface, and an inner ring having an outer friction surface and an inner friction surface intended to receive a movable member guided by the component in rotation, oscillation and/or translation.

2. Hinged component according to claim 1, wherein the friction interface between the rings receives a lubricant, and wherein the component comprises sealing means designed to prevent leakages of lubricant from the friction interface.

3. Hinged component according to claim 1, wherein the hinged component comprises elements limiting the axial and angular displacement of the inner ring in relation to the outer ring.

4. Hinged component according to claim 1, wherein at least one of the friction surfaces comprises a surface treatment or coating having physical properties different from a base material of the ring.

5. Hinged component according to claim 1, wherein at least one of the friction surfaces comprises arrangements capable of serving as a reserve of lubricant.

6. Hinged component according to claim 1, wherein each friction surface comprises a surface treatment or coating having physical properties different from a base material of the ring and/or arrangements capable of serving as a reserve of lubricant.

7. Hinged component according to claim 1, wherein the outer ring and the inner ring are metallic.

8. Hinged component according to claim 1, wherein the hinged component comprises only two concentric rings, the friction interface being defined directly between the inner friction surface of the outer ring and the outer friction surface of the inner ring.

9. Hinged component according to claim 1, wherein the hinged component comprises at least three concentric rings.

10. Mechanical system, comprising a hinged component according to claim 1, and a movable member guided by the component in rotation, oscillation and/or translation.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0065] The invention will be better understood upon reading the following description, given solely as a non-limiting example, and made with reference to the accompanying figures wherein:

[0066] FIG. 1 is an exploded perspective view of a mechanical system according to the invention, comprising an axle and a hinged component consisting of two rings and sealing means;

[0067] FIG. 2 is a side view of the component of FIG. 1;

[0068] FIG. 3 is a perspective view of the component of FIG. 1;

[0069] FIG. 4 is a cross-section along line IV-IV in FIG. 2;

[0070] FIG. 5 is a larger scale view of the detail V in FIG. 4;

[0071] FIG. 6 is an exploded perspective view of another mechanical system according to the invention, comprising an axle and a variant of the hinged component;

[0072] FIGS. 7 to 10 are views that are similar to FIGS. 2 to 5 for the component of FIG. 6;

[0073] FIGS. 11 and 12 are views that are similar to FIGS. 4 and 5, for another variant of the component, comprising three rings defining two friction interfaces therebetween; and

[0074] FIGS. 13 and 14 are views that are similar to FIGS. 4 and 5, for another variant of the component, comprising three rings defining a single friction interface therebetween.

DETAILED DESCRIPTION OF THE INVENTION

[0075] In FIGS. 1 to 5 a mechanical system is shown according to the invention, comprising a hinged component 1 also according to the invention, and an axle 2 mounted within the component 1. The axle 2 is guided by the hinged component 1, in rotation (pivoting in one direction, usually over several revolutions), oscillation (pivoting in two alternate directions, generally over a portion of a turn) and/or translation (movement in the axial direction).

[0076] The hinged component 1 comprises two concentric rings 10 and 20, movable in rotation in relation to one another around a central axis X1. The two rings 10 and 20 define therebetween a friction interface 40 receiving a lubricant L, preferably grease.

[0077] The two rings 10 and 20 include an outer ring 10 and an inner ring 20. The outer ring 10 has an inner cylindrical friction surface 12, and an outer cylindrical bearing surface 14. The inner ring 20 has an outer cylindrical friction surface 22, and an inner cylindrical friction surface 24.

[0078] The surfaces 12 and 22 define the friction interface 40 therebetween, radially to the central axis X1. The surface 14 is provided for the mounting of the outer ring 10 within a borehole. A channel 42 is arranged radially through the ring 10 between the surfaces 12 and 14, in order to lubricate the interface 40. The surface 24 is provided for receiving the axle 2, more precisely the outer cylindrical surface 4 of the axle 2. Thus, the axle 2 is guided by the component 1 in rotation, oscillation and/or translation.

[0079] The component 1 comprises sealing means 60 designed to prevent leakages of lubricant L from the friction interface 40. The component 1 thus constitutes a sealed lubricated structure. The relative rotation between the rings 10 and 20 is greatly facilitated, and the risk of seizing is reduced.

[0080] The sealing means 60 comprise lateral members 62, 64, 66 and 68 limiting the axial displacement of the inner ring 20 in relation to the outer ring 10. More specifically, the sealing means 60 comprise a flange 62 and a washer 66 on a first side of the interface 40, and a shoulder 64 and a washer 68 on a second side of the friction interface 40. The elements 62, 64, 66 and 68 are annular and centered on the axis X1. The shoulder 64 is part of the ring 10. The elements 62, 66 and 68 are separate from the rings 10 and 20. The washer 68 is mounted within a groove 67 formed within the ring 10, against the shoulder 64. The elements 62 and 66 are mounted within a housing 61 provided for this purpose within the ring 10, opposite the shoulder 64.

[0081] Alternatively, the sealing means 60 may comprise two removable flanges mounted on opposite sides of the component 1.

[0082] The component 1 is non-jointed, in other words it does not constitute a spherical joint. The assembled component 1 has only one degree of freedom, namely the pivotal connection between the rings 10 and 20 around the central axis X1. The rings 10 and 20 are freely movable in relation to one another around the axis X1, but are not freely movable according to the other degrees of freedom, in translation and rotation.

[0083] The friction surfaces 12 and 22 may be cylindrical.

[0084] Alternatively, the surfaces 12 and 22 may be slightly curved. In other words, the surfaces 12 and 22 are surfaces of revolution, with a circular section and elliptical or parabolic generatrix. The curvature of each surface 12 and 22 (considered within a radial plane comprising the axis X1) always has a radius that is greater than the radius (considered within a plane transverse to the axis X1) of the friction interface 40.

[0085] Preferably, at least one of the friction surfaces 12/22/24 comprises a surface treatment or coating having physical properties different from a base material of the corresponding ring 10/20.

[0086] More preferably, at least one of the friction surfaces 12/22/24 comprises arrangements capable of acting as a reserve of lubricant L.

[0087] Still preferably, each friction surface 12/22/24 comprises a surface treatment or coating having physical properties different from a base material of the ring 10/20; and/or arrangements capable of acting as a reserve of lubricant L.

[0088] By way of a non-limiting example: [0089] the rings 10 and 20 are made of steel; [0090] the surface 12 is subjected to a nitriding treatment and has an outer layer 16 of nitrided steel, with a compound layer (oxide coating) having a thickness of around 20 μm; [0091] the surface 12 includes arrangements 18 in the form of circular section cavities, uniformly distributed around the central axis X1, capable of acting as a reserve of lubricant L at the interface 40 between the rings 10 and 20; [0092] the surface 22 is coated with an outer layer 26 of DLC type amorphous carbon having a thickness in the order of 3 μm, with or without a sub-layer (composed for example of chromium or chromium nitride); and [0093] the surface 24 includes arrangements 28 in the form of circular grooves, wound around the central axis X1 and regularly spaced along the central axis X1, capable of acting as a reserve of lubricant L at the interface between the ring 20 and the axle 2.

[0094] The invention makes it possible to provide a hinged component that is resistant, compact and simple to implement. The component 1 comprising two rings 10 and 20 has an improved service life, as compared to a component which is composed of a single ring, and having similar dimensions and volume.

[0095] In the case of a single articulating ring, the wear is typically localized over an angular sector extending over ⅓ of the circumference. In the case of the invention, the inner ring 10 rotates in relation to the outer ring 20, which greatly increases the potential wear surface, and therefore the service life of the component.

[0096] In practice, it can be seen that the friction interface 40 between the two rings 10 and 20 takes priority. The opposing friction surfaces 12 and 22 perform the function of main wear surfaces. When this interface 40 is seized, the inner friction surface 24 of the inner ring 20 in contact with the surface 4 of the axle 2 takes over as a wear surface.

[0097] The component 1 has three friction surfaces 12, 22 and 24 forming three wear surfaces, which may be provided with a treatment, a coating and/or arrangements. Thus, the invention provides greater control in the design of the component 1, making it possible to adapt the wear resistance thereof to every application.

[0098] The mechanical system comprises four friction surfaces, i.e., the outer surface 4 of the axle 2, and the three surfaces 12, 22 and 24 of the component 1. In comparison with an axle mounted within a single ring, the service life of the mechanical system is greatly improved.

[0099] Other embodiments of hinged components 1 according to the invention are shown in FIGS. 6 to 14. Some elements that form part of the component 1 are comparable to those of the first embodiment described above, and for the purposes of simplification bear the same numerical references.

[0100] FIGS. 6 to 10 show another mechanical system according to the invention comprising a variant of the component 1 and an axle 2 mounted within the component 1. The friction surfaces 12/22/24 are devoid of a surface treatment or coating, and arrangements reservoirs of lubricant L. The sealing means 60 comprise a flange 62 and a shoulder 64 on opposite sides of the interface 40. Thus, the component 1 is simpler and less expensive to manufacture than in the first embodiment. Notwithstanding the absence of a treatment, coating or arrangements, the component 1 comprising two rings 10 and 20 has an improved service life, as compared to a component which is composed of a single ring, and having similar dimensions and volume.

[0101] FIGS. 11 and 12 show a variant of the hinged component 1 comprising three concentric rings 10, 20 and 30, movable in relation to one another. The ring 30 is located between the rings 10 and 20. A first friction interface 40 is defined between the rings 10 and 30. A second friction interface 50 is defined between the rings 20 and 30. The component 1 has five friction surfaces 12, 22, 24, 32 and 34 forming five wear surfaces, which may be provided with a treatment, a coating and/or arrangements.

[0102] FIGS. 13 and 14 show a variant of the hinged component 1 comprising three concentric rings 10, 20 and 30. The ring 30 is located between the rings 10 and 20. The rings 20 and 30 are movable in relation to one another, and define a friction interface 50 therebetween. The ring 30 is attached to the ring 10, for example by means of bonding. The ring 30 can constitute a winding of fabric strips and a resin comprising fillers, mixed in such a way as to implement a homogeneous ring, the strips being crossed over several layers by means of filament winding. The component 1 has three friction surfaces 22, 24 and 32 forming three wear surfaces, which may be provided with a treatment, a coating and/or arrangements.

[0103] In practice, the hinged component 1 can be configured differently from FIGS. 1 to 14 without going beyond the scope of the invention. Moreover, the technical characteristics of the various embodiments mentioned above can, as a whole or in part, be combined with each other. Thus, the component 1 can be adapted in terms of cost, functionalities and performance.

[0104] Tables 1-5 below show a series of tests that make it possible to compare two reference rings (a single ring receiving an axle) and different embodiments of the invention.

TABLE-US-00001 TABLE 1 Parameters and test conditions Bench Large Oscillation test bench Law of motion Sinusoidal oscillation axis Oscillation amplitude 100° Projected pressure 90 MPa Average V over one oscillation 0.0079 m/s Average PV 0.7 MPa .Math. m/s Grease (type) Extreme Pressure Grease Lubrication Initial only Ring material Steel Axle material 16NC16 Case hardened steel Stoppage criterion COF > 0.35 T° > 120° C. Wear > 0.5 mm

TABLE-US-00002 TABLE 2 Pressure build-up at the start of a test Pressure 10 MPa 30 MPa 60 MPa 80 MPa 90 MPa Number of 100 100 100 200 500,000 cycles

TABLE-US-00003 TABLE 3 Improvements provided on the friction surfaces of the rings Designation Improvement characteristics AM1 The inner friction surface has arrangements in the form of circular section cavities regularly distributed around the central axis, acting as a lubricant reservoir. AM2 The inner friction surface receives a nitriding treatment and has a compound layer (oxide coating) having a thickness of around 20 μm. AM3 The inner friction surface comprises a polymer lacquer coating. AM4 The outer friction surface is coated with an outer layer of DLC type amorphous carbon having a thickness of around 3 μm. AM5 The inner friction surface has arrangements, in the form of circular grooves wound around the central axis and regularly spaced along the central axis, acting as a lubricant reservoir. Ring 30 An intermediate ring 30 made from a self-lubricating composite is bonded to the inner surface of the outer ring 10.

TABLE-US-00004 TABLE 4 Test results-Simple rings Number of cycles Reference AM1 AM2 AM3 performed B1 No No No 1,500 B2 Yes Yes Yes 125,000

TABLE-US-00005 TABLE 5 Test Results - Components complying with the invention Inner ring 20 Outer ring 10 AM4 AM5 Intermediate Reference Inner surface 12 Surface Surface ring Number of component 1 AM1 AM2 AM3 22 24 30 cycles performed C-BH1 No No No No No No 7,000 C-BH2 Yes Yes Yes No No No 350,000 C-BH3 Yes Yes Yes Yes No No 410,000 C-BH4 Yes Yes Yes Yes Yes No 530,000 C-BH5 Yes Yes No Yes Yes Yes >500,000

[0105] The results of the series of tests allow the following observations to be made: [0106] The C-BH1 component completed a number of cycles equivalent to 4.6 times that of the B1 ring. [0107] The C-BH2 component completed a number of cycles equivalent to 3.6 times that of the B2 ring. [0108] The C-BH3 component completed a number of cycles equivalent to 4 times that of the B2 ring. [0109] The C-BH4 component completed a number of cycles equivalent to 4.6 times that of the B2 ring. [0110] The test conducted for the C-BH5 component was voluntarily stopped at 500 000 cycles. The service life thereof is much higher than that of the B2 ring.

[0111] Thus, the invention makes it possible to provide a hinged component 1 that is resistant, compact and simple to implement. The component 1 comprising several rings has an improved service life, as compared to a component which is composed of a single ring, and having similar dimensions and volume.