INTRAVENOUS CATHETER ASSEMBLY WITH SAFETY CLIP
20210187251 · 2021-06-24
Inventors
- S. Ray Isaacson (Layton, UT, US)
- Bart D. Peterson (Farmington, UT, US)
- Austin Jason Mckinnon (Herriman, UT, US)
- Joseph Spataro (Cottonwood Heights, UT, US)
Cpc classification
A61M25/0618
HUMAN NECESSITIES
A61M25/0612
HUMAN NECESSITIES
A61M2005/325
HUMAN NECESSITIES
A61M5/3273
HUMAN NECESSITIES
A61M2005/3247
HUMAN NECESSITIES
A61M25/0631
HUMAN NECESSITIES
International classification
Abstract
A catheter assembly may include a catheter, catheter adapter, needle, needle guard, and housing. The housing may be coupled to the needle guard and disposed within a lumen of the catheter adapter. The needle guard may include first and second resilient arms, which may include first and second curved portions, respectively. When the needle is in a ready position, the first and second curved portions may be urged by a shaft of the needle into retaining contact with an inner wall of the catheter adapter. When the needle is in the retracted position, the shaft may no longer bias the first and second resilient arms outwardly such that the retaining contact between the first and second curved portions and the catheter adapter is released, and the housing and the needle guard enclose a distal tip of the needle.
Claims
1-20. (canceled)
21. An intravenous catheter assembly, comprising: a catheter comprising a proximal end and a distal end; a catheter adapter comprising an inner wall forming a lumen, wherein the proximal end of the catheter is coupled with the catheter adapter; a needle comprising an elongated shaft and distal tip, wherein the needle extends through the catheter; a needle guard, comprising: a first distal wall; a second distal wall, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the first distal wall and the second distal wall are configured to overlap one another and form a distal barrier to the needle; a proximal end wall comprising an opening, wherein the needle extends through the opening; a first resilient arm extending between the first distal wall and the proximal end wall; and a second resilient arm extending between the second distal wall and the proximal end wall, wherein the first resilient arm and the second resilient arm are biased outwardly by the elongated shaft and contact the inner wall of the catheter adapter, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the elongated shaft is configured to no longer bias the first and second resilient arms outwardly; and a housing comprising a first shield element, a second shield element spaced apart from and opposite the first shield element, a first snap feature, and a second snap feature, wherein the needle guard is disposed between the first shield element and the second shield element, wherein the first snap feature protrudes inwardly from an inner surface of the first shield element towards the second shield element and the second snap feature protrudes inwardly from an inner surface of the second shield element towards the first shield element, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the first resilient arm is configured to pass the first snap feature and the second snap feature and rest against the first snap feature and the second snap feature.
22. The intravenous catheter assembly of claim 21, wherein the first snap feature protrudes more inwardly from the inner surface of the first shield element than the second snap feature protrudes inwardly from the inner surface of the second shield element such that the first resilient arm is configured to tilt in response to the first resilient arm passing the first snap feature and the second snap feature.
23. The intravenous catheter assembly of claim 21, wherein the housing further comprises a third snap feature extending inwardly from the inner surface of the first shield element and a fourth snap feature extending inwardly from the inner surface of the second shield element, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the second resilient arm is configured to pass the third snap feature and the fourth snap feature and rest against the third snap feature and the fourth snap feature.
24. The intravenous catheter assembly of claim 23, wherein the third snap feature protrudes more inwardly from the inner surface of the first shield element than the fourth snap feature protrudes inwardly from the inner surface of the second shield element such that the second resilient arm is configured to tilt in response to the second resilient arm passing the third snap feature and the fourth snap feature.
25. The intravenous catheter assembly of claim 23, wherein the housing comprises an elongated tubular structure disposed between the first resilient arm and the second resilient arm, wherein the needle extends through the elongated tubular structure, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the first resilient arm is configured to pass the first snap feature and the second snap feature and rest against the first snap feature, the second snap feature, and the elongated tubular structure, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the second resilient arm is configured to pass the third snap feature and the fourth snap feature and rest against the third snap feature, the fourth snap feature, and the elongated tubular structure.
26. The intravenous catheter assembly of claim 21, wherein the first shield element and the second shield element are spaced apart by a gap extending from an inner edge of the first shield element to an inner edge of the second shield element, wherein the first resilient arm extends through the gap.
27. The intravenous catheter assembly of claim 21, wherein the first shield element and the second shield element are spaced apart by a gap extending from an inner edge of the first shield element to an inner edge of the second shield element, wherein the first snap feature protrudes inwardly from the inner edge of the first shield element towards the second shield element and the second snap feature protrudes inwardly from the inner edge of the second shield element towards the first shield element.
28. The intravenous catheter assembly of claim 21, wherein the first resilient arm comprises a first curved portion and the second resilient arm comprises a second curved portion, wherein the first resilient arm and the second resilient arm are biased outwardly by the elongated shaft and the first curved portion and the second curved portion contact the inner wall of the catheter adapter, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the elongated shaft is configured to no longer bias the first and second resilient arms outwardly such that the first curved portion and the second curved portion do not contact the catheter adapter.
29. The intravenous catheter assembly of claim 21, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the housing and the needle guard are configured to enclose the distal tip.
30. The intravenous catheter assembly of claim 21, wherein the housing comprises an elongated tubular structure disposed between the first resilient arm and the second resilient arm, wherein the needle extends through the elongated tubular structure, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the first resilient arm is configured to pass the first snap feature and the second snap feature and rest against the first snap feature, the second snap feature, and the elongated tubular structure.
31. The intravenous catheter assembly of claim 30, wherein an outer surface of the elongated tubular structure comprises an angled portion configured to contact an angled portion first resilient arm or an angled portion of the second resilient arm to inhibit proximal movement of the needle guard with respect to the housing.
32. An intravenous catheter assembly, comprising: a catheter comprising a proximal end and a distal end; a catheter adapter comprising an inner wall forming a lumen, wherein the proximal end of the catheter is coupled with the catheter adapter; a needle comprising an elongated shaft and distal tip, wherein the needle extends through the catheter; a needle guard, comprising: a first distal wall; a second distal wall, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the first distal wall and the second distal wall are configured to overlap one another and form a distal barrier to the needle; a proximal end wall comprising an opening, wherein the needle extends through the opening; a first resilient arm extending between the first distal wall and the proximal end wall; and a second resilient arm extending between the second distal wall and the proximal end wall, wherein the first resilient arm and the second resilient arm are biased outwardly by the elongated shaft and contact the inner wall of the catheter adapter, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the elongated shaft is configured to no longer bias the first and second resilient arms outwardly, wherein the first resilient arm or the second resilient arm comprises an angled portion; and a housing comprising a first shield element, a second shield element spaced apart from and opposite the first shield element, and an elongated tubular structure disposed between the first resilient arm and the second resilient arm, wherein the needle guard is disposed between the first shield element and the second shield element, wherein the needle extends through the elongated tubular structure, wherein an outer surface of the elongated tubular structure comprises an angled portion configured to contact the angled portion of first resilient arm or the second resilient arm to inhibit proximal movement of the needle guard with respect to the housing.
33. The intravenous catheter assembly of claim 32, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the first resilient arm and the second resilient arm are configured to rest against the elongated tubular structure.
34. The intravenous catheter assembly of claim 32, wherein the first resilient arm comprises a first curved portion and the second resilient arm comprises a second curved portion, wherein the first resilient arm and the second resilient arm are biased outwardly by the elongated shaft and the first curved portion and the second curved portion contact the inner wall of the catheter adapter, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the elongated shaft is configured to no longer bias the first and second resilient arms outwardly such that the first curved portion and the second curved portion do not contact the catheter adapter.
35. The intravenous catheter assembly of claim 32, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the housing and the needle guard are configured to enclose the distal tip.
36. The intravenous catheter assembly of claim 32, wherein the first shield element and the second shield element are spaced apart by a gap extending from an inner edge of the first shield element to an inner edge of the second shield element, wherein the first resilient arm extends through the gap.
37. An intravenous catheter assembly, comprising: a catheter comprising a proximal end and a distal end; a catheter adapter comprising an inner wall forming a lumen, wherein the proximal end of the catheter is coupled with the catheter adapter; a needle comprising an elongated shaft and distal tip, wherein the needle extends through the catheter; a needle guard, comprising: a first distal wall; a second distal wall, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the first distal wall and the second distal wall are configured to overlap one another and form a distal barrier to the needle; a proximal end wall comprising an opening, wherein the needle extends through the opening; a first resilient arm extending between the first distal wall and the proximal end wall; and a second resilient arm extending between the second distal wall and the proximal end wall, wherein the first resilient arm and the second resilient arm are biased outwardly by the elongated shaft and contact the inner wall of the catheter adapter, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the elongated shaft is configured to no longer bias the first and second resilient arms outwardly, wherein the first resilient arm or the second resilient arm comprises an angled portion; and a housing disposed within the lumen, wherein the first distal wall and the second distal wall extend into the housing.
38. The intravenous catheter assembly of claim 37, wherein the first resilient arm comprises a first curved portion and the second resilient arm comprises a second curved portion, wherein the first resilient arm and the second resilient arm are biased outwardly by the elongated shaft and the first curved portion and the second curved portion contact the inner wall of the catheter adapter, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the elongated shaft is configured to no longer bias the first and second resilient arms outwardly such that the first curved portion and the second curved portion do not contact the catheter adapter.
39. The intravenous catheter assembly of claim 38, wherein in response to retraction of the needle proximal to the first distal wall and the second distal wall, the housing and the needle guard are configured to enclose the distal tip.
40. The intravenous catheter assembly of claim 37, wherein the first shield element and the second shield element are spaced apart by a gap extending from an inner edge of the first shield element to an inner edge of the second shield element, wherein the first resilient arm extends through the gap.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE FIGURES
[0016] In order that the manner in which the above-recited and other features and advantages of the present disclosure will be readily understood, a more particular description of the cannula capture mechanism briefly described above will be rendered by reference to specific embodiments thereof, which are illustrated in the appended Figures. Understanding that these Figures depict only typical embodiments and are not, therefore, to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying Figures in which:
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DETAILED DESCRIPTION
[0036] Embodiments of the present disclosure will be understood by reference to
[0037]
[0038] The needle assembly 10 and spring clip 16 may pose several hazards. The spring clip 16 may be constructed of metal and/or may include one or more sharp edges, which may increase a risk that the patient or a clinician may be cut or scratched by the spring clip 16, particularly when the needle assembly 10 is removed from the catheter adapter. In some instances, the sharp edges of the spring clip 16 may be exposed to blood of the patient, and if the clinician contacts the sharp edges, this could lead to infection by one or more blood borne pathogens. Also, the sharp edges of the spring clip 16 may get caught on clothing, bedding, or another material, which may cause the clip to open, allowing a sharp distal tip of the needle to become exposed. Furthermore, an interior lumen of the needle 14 and/or a notch of the needle 14 may be filled with blood, and the blood may spatter or be ejected from the needle 14 when the needle assembly 10 is removed from the catheter adapter.
[0039] Referring now to
[0040] In some embodiments, the needle 22 may be disposed within the catheter 24 when the needle 22 is in a ready position for insertion into the vein of the patient. The ready position is illustrated in
[0041] In some embodiments, the catheter assembly 20 may include a needle guard 33, which may be unitary or integrally formed. In some embodiments, the needle guard 33 may include a spring clip. In some embodiments, the needle guard 33 may be constructed of a resilient metal, such as, for example, stainless steel. In some embodiments, the needle guard 33 may include one or more resilient arms 40, which may include one or more features for selective coupling of the arms 40 to the inner wall 28 of the catheter adapter 26 or to another component of a catheter device. In some embodiments, the other component may include any suitable component of the catheter device, including, for example, a septum activator, a septum, or a septum canister.
[0042] As illustrated in
[0043] As illustrated in
[0044] As illustrated in
[0045] In some embodiments, the needle guard 33 may include one or more distal walls 48, which may form a distal barrier to the needle 22 when the needle 22 is in the retracted position. In some embodiments, the distal walls 48 may contact and/or overlap one another. For example, the needle guard 33 may include first and second distal walls 48a,b that contact and overlap each other, as illustrated in
[0046] Referring now to
[0047] In some embodiments, one or more of the distal walls 48 may include a lip 56, which may engage the elongated shaft 34 of the needle 22 when the needle 22 is in the ready position, as illustrated in
[0048] In some embodiments, the housing 50 may cover any sharp edges of the needle guard 33, preventing contact with the sharp edges. For example, when the needle 33 is in the retracted position, at least edges of the arms 40, the distal walls 48, and the proximal end wall 52 may be disposed within an outer edge or perimeter of the housing 50. In some embodiments, the housing 50 and the needle guard 33 may together enclose the distal tip 36 when the needle 22 is in the retracted position, which may prevent exposure to the distal tip 36 and any blood that may be released from the distal tip 36 and/or the notch 38. In some embodiments, the housing 50 may be unitary or integrally formed.
[0049] In some embodiments, an inner surface 62 of the housing 50 may include one or more distal features 58 and/or one or more proximal features 60, which may prevent separation of the housing 50 from the needle guard 33. In some embodiments, each of the distal features 58 may be configured to contact a proximal surface of a particular distal wall 48 of the needle guard 33 to prevent the needle guard 33 from sliding proximally with respect to the housing 50. In some embodiments, each of the proximal features 60 may be configured to contact a distal surface of the proximal end wall 52 to prevent the needle guard 33 from sliding distally with respect to the housing 59.
[0050] In some embodiments, the distal features 58 and/or the proximal features 60 may include protrusions, which may extend inwardly from the inner surface 62 of the housing 50. In some embodiments, the inner surface 62 may include a tubular structure, which may include a wall 64 forming a lumen 66 extending through the tubular structure. In some embodiments, the needle 33 may extend through the lumen 66 of the tubular structure. In some embodiments, the distal features 58 and/or the proximal features 60 may extend from the wall 64 and/or be unitary or integrally formed with the wall 64, which may be unitary or integrally formed with the inner surface 62. In some embodiments, the distal walls 48 may cover a distal opening 67 of the tubular structure such that the distal walls 48 and the housing 50 enclose the distal tip 36 and/or the notch 38.
[0051] In some embodiments, an outer surface of the wall 64 may include an angled portion 66, which may correspond to an angled portion 68 of a particular arm 40. In some embodiments, the angled portion 66 may inhibit proximal movement of the needle guard 33 with respect to the housing 50. In some embodiments, the housing 50 may include one or more snap features 70 configured to secure the needle guard 33 within the housing 50 when the needle 33 is in the retracted position. In some embodiments, the inner surfaces 62 and/or inner edges 63 of the shield elements 72 may include the snap features 70. In some embodiments, opposing snap features 70 disposed on opposing shield elements 72 may contact an outer surface of a particular arm 40 when the needle 33 is in the retracted position.
[0052] In some embodiments, the housing 50 may include multiple elongated shield elements 72, which may shield a user from one or more edges of the needle guard 33 that may otherwise scratch or cut the user. Referring now to
[0053] Referring now to
[0054] Referring now to
[0055] The snap features 70 may have various locations and sizes that facilitate rocking or tilting of the resilient arms 40 and movement of the resilient arms 40 to a locked position beneath the snap features 70 and towards a central axis of the housing 50 and/or the needle guard 33. In some embodiments, a first snap feature 70a and a second snap feature 70b may be disposed on opposite sides of the housing 50. In some embodiments, the first snap feature 70a may be aligned with or oppose the second snap feature 70b, as illustrated in
[0056] In some embodiments, the housing 50 may include one or more additional snap features 70. In some embodiments, the housing 50 may include third and fourth snap features 70c, 70d, which may be positioned and/or sized with respect to each other similarly to first snap feature 70a and second snap feature 70b.
[0057] Referring now to
[0058] In some embodiments, the needle guard 78 may include an upper arm 80 and a lower arm 82. In some embodiments, the lower arm 82 may include a curved portion 84 or one or more other suitable features, such as, for example, one or more protrusions, for selective coupling of the lower arm 82 to the inner wall 28 of the catheter adapter 26 or to another component of a catheter device. In some embodiments, the other component may include any suitable component of the catheter device, including, for example, a septum activator, a septum, or a septum canister.
[0059] In some embodiments, the upper arm 80 may be coupled to the housing 76. In some embodiments, the upper arm 80 may be coupled to the housing 76 along all or a portion of a length of the upper arm 80. In some embodiments, the upper arm 80 may be permanently coupled to the housing 76.
[0060] In some embodiments, when the needle 22 is in the ready position or partially retracted position, as illustrated in
[0061] In some embodiments, when the needle 22 is retracted, the needle 22 may no longer bias the lower arm 82 outwardly such that the retaining contact between the lower arm 82 and the catheter adapter 26 is released and the lower arm 82 resiliently moves inwardly. In these embodiments, the housing 76 and the needle guard 78 may be removable from the catheter adapter 26.
[0062] In some embodiments, the distal wall 48 may include a lip 56, which may engage the needle 22 when the needle 22 is in the ready position and/or the partially retracted position, as illustrated in
[0063] In some embodiments, when the needle 22 is in the retracted position, the distal wall 48 and/or the lip 56 may contact a shelf 90 of the housing 76. In some embodiments, the shelf 90 may support the lower arm 82 and/or separate at least a portion of the upper arm 80 from the lower arm 82. In some embodiments, the shelf 90 may extend from a distal end and/or side of the housing 76.
[0064] In some embodiments, the proximal end of the housing 76 may include a proximal opening 88 for receiving the needle 22 and/or the needle guard 78 there through. In some embodiments, the elongated shaft 34 of the needle 22 may include a feature 54, which may prevent the distal tip 36 from exiting proximally through a proximal opening in a proximal end wall 52 of the needle guard 78.
[0065] In some embodiments, the housing 76 may cover any sharp edges of the needle guard 33, preventing contact with the sharp edges. For example, when the needle 22 is in the retracted position, at least edges of the lower arm 82, upper arm 80, the distal wall 48, and the proximal end wall 52 may be disposed within an outer edge or perimeter of the housing 76. In some embodiments, when the needle 22 is in the retracted position, an entirety of the needle guard 78 may be disposed within the outer edge or perimeter of the housing 76. In some embodiments, the housing 76 and the needle guard 78 may together enclose the distal tip 36 when the needle 22 is in the retracted position, which may prevent exposure to the distal tip 36 and any blood that may be released from the distal tip 36 and/or the notch 38. In some embodiments, the housing 76 may be unitary or integrally formed.
[0066] Referring now to
[0067] Referring now to
[0068] Referring now to
[0069] The present invention may be embodied in other specific forms without departing from its structures, methods, or other essential characteristics as broadly described herein and claimed hereinafter. For example, it is understood that the housing 50 may have various configurations and shapes designed to cover one or more sharp edges of the needle guard 33 and/or enclose the distal tip 36 and/or the notch 38. The described embodiments and examples are to be considered in all respects only as illustrative, and not restrictive. The scope of the invention is, therefore, indicated by the appended claims, rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.