INTERFACE BETWEEN A COLLET HOLDER AND A TOOL ADAPTER
20210178491 · 2021-06-17
Inventors
- Tobias Fautz (Zell am Harmersbach, DE)
- Sascha Tschiggfrei (Gengenbach, DE)
- Karlheinz Jansen (Schutterwald, DE)
Cpc classification
B23B2231/24
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to an interface between a collet holder and a tool adapter, said interface being simple in construction and in which the insertion of a tool adapter is possible in a simple manner even in confined spaces.
Claims
1. Interface between a collet holder (300) and a tool adapter (500-504), the collet holder (300) comprising an inner cone (310), a flat surface (311), and an outer thread (230) for a tensioning nut (401), wherein the tool adapter (500-504) comprises an outer cone (320) which complements the inner cone (310), and the collet holder (300) has securing means, which are independent of the outer thread (230) and the tensioning nut (401), for the tool adapter (500-504), characterized in that the securing means comprise one or more radially or diagonally arranged inner threads (315) and a tensioning pin (210) in each inner thread (315), and that in the tool adapter (500-504) there are one or more recesses (317) which interact with the tensioning pin(s) (210).
2. Interface according to claim 1, characterized in that the tool adapter (500-504) has a collar (321), and that the tool adapter (500-504) and the collet holder (300) can be connected in a form-locking manner to one another in the area of the flat surface (311) and the collar (321).
3. Interface according to claim 2, characterized in that the collet holder (300) has one or more grooves (221, 221.1, 221.2) in the area of the flat surface (311), that the tool adapter (500-504) has one or more grooves (223, 223.1, 223.2) in the area of the collar (321), and that the interface comprises a driver ring (220), that the driver ring (220) has at least one form-locking element (222), which is compatible with the grooves (221, 221.1, 221.2, 223, 223.1, 223.2) in the area of the flat surface (311) and in the area of the collar (321).
4. Interface according to claim 3, characterized in that the grooves (221, 221.1, 221.2) in the area of the flat surface (311) and the grooves (223, 223.1, 223.2) in the area of the collar (321) have different dimensions, shapes, and/or positions.
5. Interface according to claim 3 or 4, characterized in that the driver ring (220) covers the outer thread (230) of the collet holder (300).
6. Interface according to claim 3, 4, or 5, characterized in that the driver ring (220) has at least one radial or inclined through bore (225), and that the at least one through bore (225) is positioned in such a way that it allows access to the tensioning pin(s) (210) with a screwdriver.
7. Interface according to claim 6, characterized in that a minimum diameter (D.sub.min) of the through bore (225) is so large that a screwdriver for tightening and loosening the at least one tensioning pin (210) can be inserted into the through bore (225), and that the minimum diameter (D.sub.min) of the through bore (225) is smaller than a nominal diameter of the at least one tensioning pin (210).
8. Interface according to one of claim 6 or 7, characterized in that the at least one through bore (225) is designed as a stepped bore, that the stepped bore has a larger diameter on the inside of the driver ring (220) than on the outside of the driver ring (220), and that the diameter on the inside of the driver ring (220) is larger than the nominal diameter of the tensioning pin(s) (210).
9. Interface according to one of claims 6 to 8, characterized in that the at least one through bore (225) on the inside of the driver ring (220) has a chamfered, rounded, or frustoconical countersink (318).
10. Interface according to claim 2, characterized in that the collet holder (300) has one or more projections in the area of the flat surface (311) and the tool adapter (500-504) in the area of the collar (321) has one or more recesses that are complementary to the projections.
11. Interface according to claim 2, characterized in that the tool adapter (500-504) has one or more projections in the region of the collar (321) and the collet holder (300) in the region of the flat surface (311) has recesses which are complementary to the projections.
12. Interface according to claim 10 or 11, characterized in that the projections or recesses in the area of the flat surface (311) and the recesses or projections in the area of the collar (321) are dimensioned, shaped, and/or positioned differently.
13. Interface according to one of the preceding claims, characterized in that the tool adapter (500-504) and the collet holder (300) can be connected to one another in a form-locking manner at an end of the inner cone (310) opposite the flat surface.
14. Interface according to claim 13, characterized in that the tool adapter (500-504) and the collet holder (300) can be connected to one another in a form-locking manner by means of a polygon connection.
15. Interface according to claim 13, characterized in that the form-locking connection is designed in the manner of a claw coupling.
16. Interface according to one of claims 13 to 15, characterized in that the form-locking connection in the area of the collet holder (300) and the collar (321) and/or at an end of the inner cone (310) opposite the flat surface (311) predetermines the relative position of the tool adapter (500-504) and tool holder (300) constructively such that the at least one recess (317) and the at least one tensioning pin (210) interact with one another.
17. Interface according to one of claims 13 to 16, characterized in that the form-locking connection in the area of the collet holder (300) and the collar (321) has a larger rotational play than the form-locking connection at the end of the inner cone (310) opposite the plane surface (311).
18. Interface according to one of claims 13 to 16, characterized in that the form-locking connection in the area of the collet holder (300) and the collar (321) has a smaller rotational play than the form-locking connection at the end of the inner cone (310) opposite the plane surface (311).
19. Interface according to any of the preceding claims, characterized in that a nominal diameter (D.sub.nominal) of the outer thread (230) is at least 1.4 times greater, preferably 1.5 to 1.8 times greater than the largest diameter (D.sub.max) of the inner cone (310).
20. Interface according to any of the preceding claims, characterized in that the collet holder (300) is integrated in a driven tool mount (600), in particular for a Swiss-type automatic lathe, or a fixed tool mount (700).
21. Interface according to any of the preceding claims, characterized in that one or more grooves (326) are present on the outer cone (320) of the tool adapter (500-504).
22. Interface according to any of the preceding claims, characterized in that the tensioning pin(s) (210) have a frustoconical tip (316).
23. Interface according to any of the preceding claims, characterized in that the tensioning pin(s) (210) have a tip which is arranged eccentrically to an outer thread of the tensioning pin (210).
Description
DRAWINGS
[0055] In the drawings:
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DESCRIPTION OF THE EMBODIMENTS
[0082]
[0083] Alternatively, it is also possible for the spindle to be integrated in a fixed tool mount or to be designed as a fixed tool mount, as is illustrated with reference to
[0084] The actual collet holder 300 is located in
[0085] A tensioning nut 401 is screwed onto the outer thread 230 of the spindle 100 in a manner known per se (see
[0086] The inner cone 310 has a front end 312 and a rear end 313. In
[0087] At the rear end 313, the inner cone has its smallest diameter D.sub.min. In this exemplary embodiment, the inner cone 310 merges into a cylindrical bore 314 at 313. The optional cylindrical bore 314 makes it possible to push the shank of a tool tensioned in the collet 400 (not shown) through the collet 400 in the direction of the cylindrical bore 314. As a result, the axial distance between the cutting edge(s) of the tool and the flat surface 311 can be set. The aim is to keep this distance as small as possible in order to achieve the most rigid possible tensioning of the tool. This improves the machining accuracy, the possible cutting performance and the service life of the tool. In the configuration shown in
[0088] The outer thread 230 has a nominal diameter D.sub.nominal which is significantly larger than the diameter D.sub.max at the front end 312 of the inner cone 310. In practice, it has proved advantageous if the nominal diameter D.sub.nominal of the outer thread 230 is at least greater by a factor of 1.4 than the maximum diameter D.sub.max of the inner cone 310. Then the wall thickness between the outer thread 230 and the inner cone 310 is sufficient to provide a radially or diagonally running inner thread 315 into which a screw plug 402 or a tensioning pin 210 can be screwed. The inner thread has a frustoconical countersink (without reference numeral) at its radial outer end.
[0089] As an alternative to the radial course shown, the inner thread 315 can also run obliquely (not shown), such that the longitudinal axes of the inner cone 310 and the inner thread 315 enclose an angle α greater than 90°, preferably 105° or 120°.
[0090] A locking screw 402 is screwed into the inner thread 315 when a collet 400 and a tensioning nut 401 are used for tensioning a tool.
[0091] The locking screw 402 has a frustoconical upper end which, together with the conical countersinking of the inner thread 315, seals the inner thread 315. This prevents cooling lubricant, which is supplied to a tool tensioned in the collet 400, from getting into the environment in an uncontrolled manner through the inner thread 315. In addition, the inner thread 315 is protected against damage or contamination by the screw plug 402.
[0092] In
[0093] A second configuration is shown in different views in
[0094]
[0095] The tensioning pin 210 has a truncated cone 316 at one end in this exemplary embodiment. A driver for a screwdriver is formed at the opposite end of the tensioning pin 210. At the left end of the spindle 100 in
[0096] Grooves 221 and 223 are formed both in the flat surface 311 and in the collar 321, which can also be referred to as recesses. In this exemplary embodiment, the grooves 221 and 223 run radially and are arranged such that the grooves 221 and 223 are opposite one another when the tool adapter 500 is inserted into the spindle 100.
[0097] Because there are no projections on both the flat surface 311 and the collar 321, the collar 321 and the flat surface 311 can be produced very simply and precisely. For example, both surfaces can be produced by grinding in order to be exactly flat and at right angles to the longitudinal axis of the spindle 100 or the tool adapter 500. It is also possible to provide the flat surface 311 and/or the contact surface of the collar 321 interacting therewith with a hollow grinding. As a result, the contact area between collar 321 and flat surface 311 is reduced to an annular area and there is a certain elasticity between the spindle 100 and the tool adapter 500 in the axial direction, such that the tool adapter 500 is drawn into the inner cone 310 in the axial direction by tightening the tensioning pin 210 against the preload resulting from the slight elastic deformation.
[0098] If the tensioning pin 210 is released to release the connection between the tool adapter and the collet holder 300, the tool adapter 500 springs back again and the connection is released. This axial deformation is usually less than 0.03 mm.
[0099] A driver ring 220 according to the invention is provided between the spindle 100 and the adapter 500. The driver ring 220 comprises two form-locking elements 222, which are compatible with the grooves 221 in the flat surface 311 and the grooves 223 in the collar 321. Compatible in this context means that the form-locking elements 222 immerse both in the grooves 221 and in the grooves 223 when the driver ring 220 is placed on the spindle 100 and the tool adapter 500 is inserted into the tool holder or the spindle 100.
[0100] The driver ring 220 comprises a tubular section 224, which connects the form-locking elements 222 to one another and also serves as a cover for the outer thread 230. A through bore 225 is formed in the tubular portion 224. The through bore 225 is positioned such that it lies over the inner thread 315 or the tensioning pin 210 when the form-locking elements 222 of the driver ring 220 are inserted into the grooves 221 of the spindle 100 or the collet holder 300. If the spindle 100 only has an inner thread 315 and only one tensioning pin 210, then it is particularly advantageous if the grooves 221.1 and 221.2 differ, for example, in width or depth. In a corresponding manner, the form-locking elements 222.1 and 222.2 are then of different widths or depths (see also
[0101] The same applies to the form-locking elements 222.1 and 222.2 and the grooves 223.1, 223.2 in the collar 321. Only one groove 223.1 is visible in
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[0105] In this exemplary embodiment, the tool adapter 500 carries a small collet holder with an outer thread and a tensioning nut. This makes it possible to tension tools with small shank diameters in a collet. In addition, the axial distance between a cutting edge of the tensioned tool and the flat surface 311 of the collet holder 300 outside the machine tool can be set exactly.
[0106]
[0107] The recess 317 is frustoconical, as can be seen from
[0108] However, designs are also possible in which the collar 321 of the tool adapter 500 has no contact with the flat surface 311 of the spindle 100. Then the tool adapters are positioned and centered over the cones.
[0109] Because the recesses 317 are frustoconical, but in any case are rotationally symmetrical with respect to a central axis, not only tensioning forces in the axial direction (i.e. in the direction of an axis of rotation of the spindle 10) can be transmitted by means of the tensioning pin 210 and the recess 317, but also torques, i.e. forces are transmitted in the circumferential direction. In addition, the recess 317 can be made in the outer cone 320 of the tool adapter; it therefore does not require any additional installation space.
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[0111] It can also be clearly seen in
[0112] If the bore 225 in the driver ring 220 is designed as a stepped bore, as illustrated in
[0113] The tensioning pin 210 can in any case be turned so far that the truncated cone 316 no longer dips into the recess 317 of the tool adapter 500.
[0114] The interface according to the invention offers considerable advantages when it comes to accommodating tool adapters 500 to 504 in a collet holder 300 in a form-locking manner with high repeatability and very low radial runout deviations and axial runout deviations.
[0115] In addition, the tool adapter according to the invention can be used and replaced easily and quickly even in confined spaces.
[0116] It is possible to design the interface according to the invention without the driver ring and without the grooves 221 and 223 in the flat surface 311 or the collar 321. The positive torque transmission then takes place by means of the at least one tensioning pin 210.
[0117] Alternatively, it is also possible to implement the positive torque transmission between the tool adapter 500 and spindle 100 at the rear end 313 of the inner cone 310 or the collet holder 300. For this purpose, exemplary embodiments are described further below in connection with
[0118]
[0119] A collet 400 having a tensioning nut 401 corresponding to the exemplary embodiment in
[0120] Tool adapters 500 according to
[0121]
[0122] Because the tensioning pins 210 can be easily reached from the side with a screwdriver, the tool adapters 500 according to the invention can easily be exchanged even in these confined installation conditions. A second tool and a second hand of the machine operator to hold it up are not required.
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[0124] In
[0125] Various exemplary embodiments of tool adapters 500 to 504 are shown as examples in
[0126] In the exemplary embodiment according to
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[0129] A non-driven tool mount 700 is shown schematically in
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[0131] The tool mounts 700 are in turn tensioned in a guide, which are part of the Swiss-type automatic lathe or another machine tool.
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[0133] In the exemplary embodiment shown in
[0134] In the exemplary embodiment shown in
[0135]
[0136] If such a tool adapter 500 according to the invention with a preset tool is to be inserted into the collet holder 300 of a tool mount, which is located in the working space of a machine tool, this only requires loosening a tensioning pin 210, inserting the preset tool adapter 500 and tightening the tensioning pin 210. This is very quick and can also be carried out without errors by machine operators with little qualifications.
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[0138] The same effect can be achieved if the depths V, W of the grooves 221.1 and 221.2 are different. The same applies correspondingly to the depth of the grooves 223.1 and 223.2 on the collar 321 of the tool adapter 500 (not shown in
[0139] The interface according to the invention is very easy to control in terms of production technology. Another advantage of the interface according to the invention can be seen in the fact that it is possible to use the interface in a first step like a normal collet. Then is closed in the inner thread 315 with a screw 402.
[0140] If at a later time the need arises to equip the interface according to the invention with tool adapters 500, 501, 502, 503 or 504, then the necessary tool adapters 500, 501, 502, 503 or 504 can be obtained and used at this time. The interface according to the invention thus offers minimal investment costs if initially only collets are to be used. At the same time, the “upward compatibility” of the solution according to the invention ensures that tool adapters according to the invention can be procured and used at a later point in time and without having to convert the driven tool mount. No interface known from the prior art offers these advantages.
[0141]
[0142] If a tool adapter 500-504 tensioned in the inner cone 310 is to be removed from the inner cone 310, then the tensioning pin 210 is also rotated out of the recess 317 in this exemplary embodiment. If the tensioning pin 210 is rotated further out of the recess 317 after it has reached the frustoconical countersink 318 that is arranged offset (see
[0143] In order to reduce the surface pressure between the frustoconical countersink 318 and the tensioning pin 210, a chamfer 319 or a rounding can be attached to the tensioning pin 210.
[0144] It is also possible that the through bore 225 of the driver ring 220 is designed as a stepped bore (see
[0145] The “V” function depends on the offset “V” between the longitudinal axis of the inner thread 315 or the tensioning pin 210 and the countersink 318.
[0146] It is possible to arrange the through bore 225 coaxially with the longitudinal axis of the inner thread 315 or coaxially with the countersink 3318. In the first case, there is a somewhat “nicer” look because the tensioning pin 210 is centered in the through bore 225 for the user. In the second case, the production is a little easier.
LIST OF REFERENCE NUMERALS
[0147] 100 spindle [0148] 101 straight driven tool [0149] 102 angled driven tool [0150] 103 square shank for turning with tool holder [0151] 104 round shank or spindle with tool holder [0152] 200 tool holder in the tool mount [0153] 210 tensioning pin [0154] 220 driver ring with form-locking element(s) [0155] 221 groove in the tool mount [0156] 222 form-locking element [0157] 223 groove in the tool adapter [0158] 224 cylindrical section [0159] 225 through bore [0160] 230 outer thread [0161] 300 collet holder [0162] 310 inner cone of the collet holder [0163] 311 flat surface/flat system on the collet holder [0164] 312 front end [0165] 313 rear end [0166] 314 cylindrical bore [0167] 315 inner thread [0168] 316 truncated cone [0169] 317 recess [0170] 318 frustoconical countersink [0171] 319 chamfer on tensioning pin 210 [0172] 320 outer cone on the tool adapter [0173] 321 collar/flat surface on the tool adapter [0174] 322 polygon [0175] 323 projection [0176] 325 axial groove [0177] 326 groove [0178] 330 clear bore [0179] 340 tool holder on the tool adapter [0180] 400 collet [0181] 401 tensioning nut [0182] 402 screw plug [0183] 500 tool adapters with cutting tool holder [0184] 501 tool adapter as turning tool [0185] 502 tool adapter with integrated cutting tool [0186] 503 tool adapter as sealing plug [0187] 504 tool adapter as drill rod tool [0188] 505 twist drill [0189] 600 driven tool mounts [0190] 700 fixed tool mount