Handling, testing, storing an in-riser landing string assembly onboard a floating vessel
11041345 ยท 2021-06-22
Assignee
Inventors
Cpc classification
B63B35/4413
PERFORMING OPERATIONS; TRANSPORTING
E21B19/155
FIXED CONSTRUCTIONS
International classification
E21B19/14
FIXED CONSTRUCTIONS
E21B19/15
FIXED CONSTRUCTIONS
E21B19/16
FIXED CONSTRUCTIONS
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for handling and/or testing an in-riser landing string assembly onboard a floating vessel, which method comprises the use of an in-riser landing string assembly cart, e.g. a skiddable in-riser landing string assembly cart, having a cart base, e.g. a cart base configured to be skidded over skid rails on a deck of the vessel, and having a support tower erected on said cart base. The in-riser landing string assembly is arranged and retained in vertical orientation on said cart with the support tower providing lateral support for the in-riser landing string assembly, e.g. the in-riser landing string assembly being temporarily secured to the tower at different elevations along the height of the support tower.
Claims
1. A method for handling an in-riser landing string assembly onboard a floating vessel, the in-riser landing string assembly being configured to be deployed from said vessel inside a marine riser that extends between said vessel and subsea well equipment by means of landing string tubing in order to conduct one or more operations, wherein the method comprises: onboard said vessel, transferring the in-riser landing string assembly between a remote location and a deployment location; using an in-riser landing string assembly cart having a cart base and having a support tower erected on said cart base; arranging and retaining the in-riser landing string assembly in a vertical orientation on said cart with the support tower providing lateral support for the in-riser landing string assembly; and moving the cart with said in-riser landing string assembly arranged and retained in the vertical orientation thereon between said remote location and said deployment location above the marine riser, wherein the method involves the use of at least one landing string assembly umbilical winch that is arranged adjacent the deployment location, and wherein the method comprises connecting an umbilical of said winch to the in-riser landing string assembly retained by the support tower whilst the cart is offset from the deployment location, and wherein the method comprises a later displacement of the cart to the deployment location with the umbilical remaining connected to the in-riser landing string assembly.
2. The method according to claim 1, wherein the method comprises the deployment of the in-riser landing string assembly into the marine riser, wherein multiple landing string tubing joints are added to the landing string and so the in-riser landing string assembly is lowered down in the marine riser until the subsea equipment is reached where the assembly, or a part thereof, is accommodated.
3. The method according to claim 2, wherein the deployment of the landing string into the marine riser is done with the cart and support tower having been relocated or moved into an offset location remote from the deployment location, with an umbilical passing from an umbilical winch over an umbilical guide that is mounted on the support tower on the cart.
4. The method according to claim 1, wherein a structural frame of the support tower or one or more tower parts thereof is embodied with a recessed receiving space for the in-riser landing string assembly that is open in a lateral side of said structural frame, and wherein the method comprises the introduction or removal of one or more components of the landing string assembly in a lateral direction from the outside into said recessed receiving space and vice versa.
5. The method according to claim 1, wherein an in-riser landing string assembly is transferred by means of the in-riser landing string assembly cart into the deployment location above the marine riser and then one or more landing string tubing joints or stands are connected to a top end of the in-riser landing string assembly and the in-riser landing string assembly is then suspended from said one or more landing string tubing joints or stands, where after the cart with support tower is moved away and placed at a remote location.
6. The method according to claim 5, wherein, with the cart and support tower moved to a location remote from the deployment location, the in-riser landing string assembly is lowered until the landing string tubing passes through a slip device and said slip device is then made to engage on said landing string tubing, followed by stepwise lengthening of the landing string by adding landing string tubing joints or stands, until the assembly is landed onto a tubing hanger of the subsea equipment.
7. A method for handling an in-riser landing string assembly onboard a floating vessel, the in-riser landing string assembly being configured to be deployed from said vessel inside a marine riser that extends between said vessel and subsea well equipment by means of landing string tubing in order to conduct one or more operations, wherein the method comprises: onboard said vessel, transferring the in-riser landing string assembly between a remote location and a deployment location; using an in-riser landing string assembly cart having a cart base and having a support tower erected on said cart base; arranging and retaining the in-riser landing string assembly in a vertical orientation on said cart with the support tower providing lateral support for the in-riser landing string assembly; moving the cart with said in-riser landing string assembly arranged and retained in the vertical orientation thereon between said remote location and said deployment location above the marine riser; storing the support tower and one or more in-riser landing string assemblies retained by said support tower as a unit in a horizontal orientation; and upending said unit.
8. A floating vessel provided with an in-riser landing string assembly that is configured to be deployed from said vessel inside a marine riser that extends between said vessel and subsea well equipment by means of landing string tubing in order to conduct one or more operations, wherein the in-riser landing string assembly is transferrable between a remote location and a deployment location, wherein the vessel is provided with an in-riser landing string assembly cart having a cart base and having a support tower erected on said cart base, wherein the cart with the support tower is configured to have the in-riser landing string assembly arranged and retained in a vertical orientation on said cart with the support tower providing lateral support for the in-riser landing string assembly, wherein the cart is configured so that, with said in-riser landing string assembly arranged and retained in the vertical orientation thereon, the cart is movable between said remote location and said deployment location above the marine riser, and wherein the vessel has a wellbore activities installation which comprises: a mast; a rig floor having a well center at the deployment location through which a tubulars string can pass along a firing line; a tubulars storage rack adjacent the mast for storage therein of multi-joint tubular stands; at least one vertical trolley rail extending along the mast; a trolley, said trolley being guided along said at least one vertical trolled rail; a top drive device attached or to be attached to the trolley, said top drive device comprising one or more top drive motors adapted to impart rotary motion to a tubulars string when connected to said top drive device; a hoisting device or drawworks adapted to move the trolley with the top drive device up and down along said at least one vertical trolley rail; a vertical motion arm rail extending along the mast; a motion arm assembly comprising a motion arm base and an extensible and retractable motion arm, wherein the motion arm base is guided by said vertical motion arm rail, and wherein the motion arm has an operative reach that encompasses the firing line, said motion arm assembly being adapted to support at least one of a well center tool and a tubular gripper member, and allowing to bring said well center tool or tubular gripper member in the firing line; and a vertical motion arm drive adapted to move the motion arm base along said vertical motion arm rail.
9. The floating vessel according to claim 8, wherein the vessel is provided with a rail system comprising skid rails extending at least between said remote location and said deployment location, and wherein the cart base is configured to be skidded over said skid rails, and wherein the vessel has a pair of skid rails extending over a rig floor, along opposite sides of a well center, with the cart base being so skiddable into the deployment location above or adjacent the well center.
10. The floating vessel according to claim 8, wherein the vessel comprises at least one landing string assembly umbilical winch that is arranged or is configured to be arranged adjacent the deployment location, and wherein said winch has an umbilical that is connected or is connectable to the in-riser landing string assembly.
11. The floating vessel according to claim 8, wherein the support tower has a tower height of between 20 and 36 meters.
12. The floating vessel according to claim 8, wherein a structural frame of the support tower or one or more tower parts thereof is embodied with a recessed receiving space for the in-riser landing string assembly that is open in a lateral side of said structural frame, said open lateral side allowing for the introduction or removal of one or more components of the landing string assembly in a lateral direction from the outside into said recessed receiving space and vice versa.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be explained with reference to the drawings. In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
DETAILED DESCRIPTION OF EMBODIMENTS
(26)
(27) Here it is illustrated that the vessel is a monohull vessel having a moonpool (inside the depicted part) through which imaginary firing line 2 extends to the subsea site of a subsea wellbore, where a well head is provided with subsea equipment like a subsea tree and/or Blow Out Preventer (BOP) stack or the like.
(28) The depicted part has a deck 3 and a rig floor or drill floor 4 that is, as preferred, flush with the deck 2. The rig floor 4 has a well center 5, here recessed to receive therein one or more slip devices as will be explained.
(29) On the deck 3 and over the rig floor 4 pairs of parallel skid rails 6,7,8 extend, with the rails 6 extending over the deck 3 as well as over the rig floor 4 and on opposite sides of the well center 5. The rails 7, 8 are orthogonal to the rails 6, for example as shown here the rails 6 being transverse to the elongated hull of the vessel and the rails 7, 8 extending in longitudinal direction of the hull.
(30) As is known in the field a marine riser 9 extends between the vessel and the subsea equipment, e.g. the vessel having a riser tensioner system that engages the top portion of the marine riser.
(31)
(32) Here the mast 10 is arranged adjacent the moonpool.
(33) In another, less preferred embodiment due to the envisaged height of the support tower and the in-riser landing string assembly or assemblies to be handled in conjunction with the present invention, the mast 10 could be replaced by a derrick that is placed over the moonpool, so that the firing line 2 extends within the framework of the derrick.
(34) Other arrangements, e.g. with the mast 10 arranged over an elongated moonpool to form two moonpool areas, e.g. front and aft of the mast 10, are equally known and advantageous in conjunction with the present invention.
(35) As illustrated in
(36) The mast 10 is provided at the side of the well center 5 with two parallel vertical trolley rails 17, 18.
(37) A trolley 20 is guided along the trolley rails 17,18.
(38) A top drive device 30 (not shown in detail here) is releasably attached to the trolley 20. The top drive device 30 is able to impart rotary motion and drive torque to a tubulars string.
(39) A main firing line hoisting device 50, often called drawworks, is provided and is adapted to move the trolley 20 with the top drive device 30 up and down along the vertical trolley rails 7,8. Here the hoisting device 50 comprises a crown block 51, a travelling block 52, and a hoisting cable arranged in a multiple fall arrangement between said blocks 51, 52. One or more winches of the hoisting device, e.g. arranged within or underneath the mast 10, operate the hoisting cable. These one or more winches may be heave compensated winches as is known in the art and/or one or more other heave compensation devices may be arranged to act on the cable, e.g. on the cable stretch between the one or more winches and the crown block 51 as is known in the art. This allows to move the travelling block 52, and thus the trolley 20, in a heave compensating mode.
(40) A left-hand motion arm rail 60 and a right-hand motion arm rail 61 are present on opposed lateral sides of a vertical path of travel of the trolley 20 with the top drive device 30 along said the vertical trolley rails 17,18.
(41) On each of said motion arm rails 60, 61 at least one, here three as is preferred, motion arm assembly 70, 71, 72, 80, 81, 82 is arranged. Each assembly is, as preferred independently controlled from any other motion arm assembly on the same rail 60, 61, vertically mobile along the respective rail by a respective motion arm assembly vertical drive.
(42) As is preferred the assemblies 70, 71, 72, 80, 81, 82 have an identical structure. For example the assembly 71 has a base 74 that is mounted vertically mobile on the vertical rail 60.
(43) The assembly 71 further comprises an extensible and retractable motion arm 75, here a telescopic arm with a first arm section connected to the base 74, and one or more, here two, telescopic second and third arm sections. For example the arm sections are extensible by associated hydraulic cylinders of the arm 75. The motion arm has an operative reach that encompasses the firing line 2 so that the arm can handle tubulars and/or well center equipment, or other tooling that needs to be presented or held in the firing line.
(44) As is preferred the arm 75, here the first arm section, is connected to the base 74 via a slew bearing 76 allowing to rotate the arm about a vertical axis by means of an associated slew drive.
(45) The assembly 70 further comprises a motion arm assembly vertical drive, e.g. with one or more motors each driving a pinion meshing with a rack that extends along the rail 60. Thereby the base 74 can move along the at least one vertical motion arm rail 60 and, for example, the drive with motor is sufficiently strong to do so while the motion arm assembly carries a load in the firing line 2 of at least 1000 kg, preferably at least 5000 kg.
(46) At the end of the motion arm 75 a mechanical coupler part is provided. By means of the coupler part the motion arm assembly 70, here each of the depicted motion arm assemblies, is able to support at least one of a well center tool, e.g. an iron roughneck tool 85, or a tubular gripper member 90, and allowing to bring said well center tool or tubular gripper member in the firing line.
(47) For this reason each of said tubular gripper members 90 and/or the iron roughneck tool 85 is provided with a mechanical coupler part that is adapted to be mated with the mechanical coupler part that is fitted on the motion arm 75 such that the respective gripper member, iron roughneck tool, or other well center tool, becomes fixed to the respective motion arm and fully and directly follows any motion of the motion arm.
(48) Left and right of the mast 10 the depicted vessel has a tubulars storage rack 110, 120, here embodied as carrousels as is known in the art, adapted to store therein multi-joint tubular stands, e.g. triples, quads, or even stands of six joints, in vertical orientation therein. The tubular stands can comprises drill pipe, casing, landing string tubing, etc.
(49) As is known in the art, by means of two or three of the motion arm assemblies 70, 71, 72, 80, 81, 82 a multi-joint tubular can be gripped by said assemblies in unison and then transferred between a storage rack 110, 120 on the one hand and a position over the well center in the firing line 2. So the motion arm assembly is, as is preferred, usable as part of a piperacker. Of course it will be possible to grip and carry one tubular joint or something similar, even when much heavier, by means of a single motion arm assembly, in particular when a single motion arm assembly would be rated to carry a roughneck device.
(50) In an embodiment it is envisaged that a motion arm assembly, preferably provided with said synchronization functionality, is provided with a man-riding basket or cage, e.g. allowing transfer of personnel to the riser tension frame while performing a heave motion compensation motions relative to the tower 10.
(51) The vessel is equipped with an in-riser landing string assembly cart 130, here a skiddable in-riser landing string assembly cart.
(52) The cart 130 has a cart base 131, here a cart base configured to be skidded over the skid rails 6, 7, 8 of the vessel.
(53) The cart 130 further has a support tower 140 erected on the cart base 131.
(54) The cart base 131 is skiddable in two orthogonal directions over the rail system of the vessel having rails in said two orthogonal directions with a skid mechanism 132 operable to move the cart base in an X-direction and another skid mechanism 133 operable to move the cart base in a Y-direction. This allows to skid the cart 130 over the rails 6,7,8 into a deployment location above or adjacent the well center 5 of the rig floor 4.
(55) Schematically, yet to scale, depicted in
(56) Generally the cart 130 is configured to move over the rails 6, 7, 8, whilst retaining the assembly 150, and be stationed in various locations, including a deployment location above the marine riser 9 in the firing line 2, where the assembly 150 is deployed into the marine riser 9.
(57) The vessel is also equipped with at least one landing string assembly umbilical winch 160, e.g. arranged or configured to be arranged adjacent the deployment location, e.g. along a side of the rig floor 4, e.g. also adjacent a testing location for the cart which is somewhat remote from the deployment location so as to keep the firing line clear allowing for other activities to be done in the firing line whilst the assembly 150 retained by the cart 130 is subjected to one or more tests.
(58) The winch 160 has a reel onto which an umbilical 161 is wound, that is configured to be connected to the assembly 150. Testing is for example done with the umbilical 161 connected to the assembly 150 whilst the in-riser landing string assembly 150 is retained by the support tower 140 and whilst the cart 130 is offset from the deployment location, for example the testing location depicted in
(59) As preferred, after testing at the remote, or somewhat remote, testing location, the cart 130 and assembly 140 thereon is moved into the deployment location and during this displacement the umbilical 161 remains connected to the in-riser landing string assembly 150.
(60)
(61) As shown in
(62) It is envisaged that the support tower 140 has a tower height of at least 12 meters, e.g. of between 20 and 36 meters, here in
(63) In
(64) As can be seen in e.g.
(65) As will be appreciated, e.g. looking at
(66) With the cart 130 and support tower 140 moved to a location remote from the deployment location, the in-riser landing string assembly is lowered until the landing string tubing passes through a slip device 11, 12 and this slip device is then made to engage on the landing string tubing, followed by stepwise lengthening of the landing string by adding landing string tubing joints or stands, e.g. until the assembly is lowered sufficiently, e.g. is landed onto a tubing hanger of the subsea equipment.
(67)
(68)
(69)
(70) With reference to
(71) As the cart 130 the cart 230 is comprised of a cart base 231, which may be of the same structure as discussed with reference to cart base 131, and a support tower 240.
(72)
(73) It will be appreciated that the depicted tower 240 is even taller than the tower 140, namely an extra 20 ft. or 6 meters for the third part and, as preferred, some extra height due to intermediate tower parts between the containerized parts 241, 242, 243, so a total height of more than 30 meters (100 ft.).
(74) The tower 240 is composed here mainly of three tower parts 241, 242, and 243. Herein the parts 242 and 243 are 12 meters, 40 ft., long, and the part 241, here the lower part, is 6 meters, 20 ft. long.
(75) Each of the parts 141, 142, 143 is provided with platforms 244, e.g. every 3 meters (10 ft.), railings, and with ladders 245 to gain access to the tower 240.
(76)
(77) The
(78) In
(79) In
(80) The
(81)
(82)
(83)
(84) Once use of the assemblies 151, 152 is envisaged, the entire unit of tower 240 and assemblies 151, 152 is in this example placed on a catwalk machine 220 of the vessel, e.g. the catwalk machine commonly used for handling riser and/or tubulars. The catwalk machine 220 is then advanced towards the mast 10, e.g. as shown so that the front (or later upper) end of the support tower 240 is underneath the drawworks 50, here trolley 20. Then this end is secured to the drawworks, here to the trolley 20 for the procedure of upending this entire unit of support tower 240 and one or more assemblies 151, 152.
(85)
(86) The
(87)
(88)
(89) As shown the tower 240 has guides 263, 264 for each of the umbilicals.
(90) It will be appreciate that testing can now be done, with umbilicals 161a, b connected to the respective assembly 151, 152 whilst the firing line 2 is clear and functional for other activities, e.g. lower production tubing 275 into the well via the marine riser 2 using the drawworks 50. This is depicted in
(91) The
(92)
(93)
(94)
(95)
(96)
(97) The riser tension frame 290 is adapted to be suspended from the drawworks 50, allowing to operate the frame in heave compensation mode by means of heave motion functionality of the drawworks as preferred.
(98) The frame 290 is provided with a riser attachment device adapted to attach the riser to the frame. This is depicted in
(99) Here the frame 290 is suspended from the trolley 20.
(100) The frame 290 comprises a coiled tubing injector 300 as well as a wireline lubricator 400. As preferred each of the injector 300 and lubricator 400 is received by and individually movable within the suspended riser tension frame 290 between a parking position remote from the firing line 2 and an operative position aligned with said firing line 2 allowing to use a selected one of said coiled tubing injector and said wireline lubricator for performing a coiled tubing operation or a wireline operation respectively when aligned with the firing line. As preferred the riser tension frame 290 provides a lateral firing line access passage having a height of at least 40 ft. and a width of at least 1 ft. allowing to transfer an elongated wellbore tool or a wellbore tubular in vertical orientation thereof by means of the motion arm assembly 70, 71, 72, 80, 81, 82 in a substantially lateral motion between and a remote position outside of the riser tension frame and an operative position within the riser tension frame and aligned with the firing line 2.
(101)