Abstract
Provided according to the present invention is a solenoid with a built-in permanent magnet, with which it is possible to suppress an increase in the amount of magnetic flux that passes through the chuck part, even when the magnetic flux generated by a coil is greater than the magnetic flux of the magnet, and to reliably reduce attraction force. In this solenoid, a permanent magnet and a coil are both built into a cylindrical case having an opening part; the permanent magnet and the coil are both separated and arranged inside the case; a ring member is arranged adjacent to the permanent magnet; a movable iron core is inserted inside the coil; and between the movable iron core and the coil, a metal coil cover is provided so as to cover the coil. The distance d between the case inner wall and the ring member can also be in the range of 0.1-0.3 mm.
Claims
1. A solenoid comprising: a cylindrical case having an opening; and a permanent magnet and a coil both built into the cylindrical case, wherein the permanent magnet and the coil are arranged separately in an axial direction in the case so that the permanent magnet is located nearer to the opening than the coil is, a first ring member defining a center hole and an outer periphery is arranged adjacently to the permanent magnet on its far side from the opening to form a predetermined distance between the outer periphery of the first ring member and an inner wall of the case, a movable iron core is inserted in the coil so as to be arranged on a far side of the first ring member from the opening, a diameter of the iron core is larger than a diameter of the center hole of the first ring member, a metallic coil cover having a flange on its end facing the first ring member is provided between the movable iron core and the coil, and the coil cover and a second ring member which is arranged on an opposite side of the coil to the flange are fixed to the case so as to completely cover the coil, thereby a magnetic path is formed through the first ring member, the movable iron core, the coil cover, the second ring member, the case and the flange by the permanent magnet during non-energization of the coil.
2. The solenoid according to claim 1, wherein the predetermined distance between the inner wall of the case and the outer periphery of the first ring member is in a range of 0.1 mm to 0.3 mm.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) FIG. 1A is a longitudinal sectional view (during non-energization) of a solenoid 10 which is one example of an embodiment of the present invention.
(2) FIG. 1B is an enlarged view of an A part of FIG. 1A.
(3) FIG. 2 is an operation explaining view (during energization) of the solenoid 10 shown in FIG. 1A.
(4) FIG. 3 is an explanatory view of a flow of a magnetic path 25 during non-energization of the solenoid 10 shown in FIG. 1A.
(5) FIG. 4 is an explanatory view (when a ring member 14 and a movable iron core 19 are attracted to each other) of flows of magnetic paths 26 and 27 during energization of the solenoid 10 shown in FIG. 1A.
(6) FIG. 5 is an explanatory view (when the ring member 14 and the movable iron core 19 are separated from each other) of the flows of the magnetic paths 26 and 27 during energization of the solenoid 10 shown in FIG. 1A.
(7) FIG. 6 is an explanatory view of a different embodiment where the flow of the magnetic path is in an opposite direction to the flow of the magnetic path during energization of the solenoid 10 shown in FIG. 4.
DESCRIPTION OF EMBODIMENTS
(8) Hereinafter, a specific embodiment is shown to describe a solenoid according to the present invention in detail with reference to the accompanying drawings. FIG. 1A is a longitudinal sectional view of a solenoid 10 according to the present invention. FIG. 1B is an enlarged view of an A part shown in FIG. 1A.
(9) The solenoid 10 according to the present invention is of a type in which a permanent magnet 13 and a coil 16 are disposed in a cylindrical case 11 as shown in FIG. 1A. A circular opening 12 is formed in an end face 11a (on an upper side in FIG. 1A) of the case 11. The permanent magnet 13 of a cylindrical shape having a hole 13a is provided inside the case 11 in such a manner as to closely contact a back side (inner side) of the end face 11a of the case 11. Moreover, the hole 13a of the permanent magnet 13 and the opening 12 of the case 11 are arranged in such a positional relation as to be concentric with each other as shown in FIG. 1A.
(10) It should be noted that a clearance may be provided between the permanent magnet 13 and an inner wall surface of the case 11 as shown in FIG. 1A, and the clearance may be filled with a nonmagnetic material such as resin. The configurations of the permanent magnet and the coil constituting the solenoid of the present invention will be described below in detail.
(11) A ring member 14 is disposed on the permanent magnet 13 built in the case 11 so as to be in close contact with a lower surface (on a lower side in FIG. 1A) of the permanent magnet 13. The inside diameter side of the ring member 14 is disposed so as to be concentric with the hole 13a of the permanent magnet 13 as shown in FIG. 1A.
(12) Furthermore, as shown in FIG. 1B, the outside diameter side of the ring member 14 is disposed inside the case 11 at a given distanced from the inner side (inner wall) of the case 11. The distance d is in the range of 0.1 mm to 0.3 mm due to the relation with a magnetic path described below.
(13) A movable iron core (plunger) 19 is inserted in the cylindrically shaped coil (electromagnetic coil) 16 built in the case 11, and the movable iron core 19 can be moved in an axial direction (up-down direction in FIG. 1A) by electromagnetic force generated by energization of the coil 16 (see FIGS. 1A and 2). A recess 20 is provided in the axial direction on the one end side (lower side of FIG. 1A) of the movable iron core 19, and a spring 21 is attached to the inside of the recess 20. The one end side (upper side in FIG. 1A) of the spring 21 is fitted in the recess 20, and the other end side (lower side in FIG. 1A) of the spring 21 is fitted and thus fixed to a protrusion formed in a cap member 24 of the solenoid 10.
(14) Moreover, a shaft 22 is provided on the other end side (upper side of FIG. 1A) of the movable iron core 19, namely, on the side opposite to the recess 20. When the movable iron core moves in the axial direction (up-down direction in FIG. 1A), the shaft 22 can move through the opening 12 of the case 11, the hole 13a of the permanent magnet 13, and the inside diameter side of the ring member 14 accordingly.
(15) In addition, a metallic coil cover 17 is disposed between the coil 16 and the movable iron core 19 so as to cover the whole coil 16. The coil cover 17 has a flange 17a on its one end side. The coil cover 17 is fixed to the case 11 in such a manner that the flange 17a is fitted in the inner wall surface of the case 11 while covering the one end side (upper side in FIG. 1A) of the coil 16. Further, a clearance 18 of a given distance is formed in the axial direction of the solenoid 10 between an upper surface (upper side of FIG. 1A) of the flange 17a and a lower surface (lower side of FIG. 1A) of the ring member 14. The other end side (lower side of FIG. 1A) of the coil 16 is fixed by caulking the cap member 24 and the case 11 via a ring member 23. It should be noted that the clearance 18 may be filled with a nonmagnetic material such as resin.
(16) The solenoid 10 according to the present embodiment is basically configured as above. Next, its operation and effects are described with reference to the drawings. When the coil 16 in the solenoid 10 shown in FIG. 1A is not energized, the respective parts of the solenoid 10 such as the movable iron core 19 and the shaft 22 are arranged as shown in FIG. 3.
(17) That is, the movable iron core 19 is attracted to the permanent magnet 13 side (upper side of FIG. 3) due to the elastic force of the spring 21 attached to the recess 20 and the magnetic force of the permanent magnet 13, and then comes into contact with the ring member 14. In this instance, if the north pole of the permanent magnet 13 is located on the ring member 14 side (lower side of FIG. 3) and the south pole thereof is located on the opening 12 side (upper side of FIG. 3) of the case 11, the flow of magnetic flux generated (by the permanent magnet 13) in the solenoid 10 is formed as a first magnetic path 25 shown in FIG. 3.
(18) When the coil 16 in the solenoid 10 shown in FIG. 1A is energized, a magnetic path generated in the solenoid 10 is formed as shown in FIG. 4. That is, if the coil 16 is energized as shown in FIG. 4 (namely, if the coil 16 is excited so as to have magnetic flux in an opposite direction to the magnetic flux of the permanent magnet 13), the magnetic flux of the coil 16 flows in a second magnetic path 26 which is present in the middle of the first magnetic path 25 shown in FIG. 3. Since the second magnetic path 26 is located in the middle of the first magnetic path 25, if the magnetic flux of the coil 16 circles in the second magnetic path 26 by the excitation of the coil 16, the first magnetic path 25 is magnetically saturated, and thus increases in magnetoresistance.
(19) As a result, the magnetic flux of the permanent magnet 13 starts to pass in a third magnetic path 27, rather than the first magnetic path 25 which is high in magnetoresistance, via the distance d between the outside diameter side of the ring member 14 and the inner side (inner wall) of the case 11. Accordingly, the magnetic flux passing through a place where the ring member 14 and the movable iron core 19 are attracted to each other is reduced. Consequently, the movable iron core 19 and the ring member 14 are separated from each other as shown in FIG. 5, and the movable iron core 19 can be moved to a lower position by slight external force (in the direction of an arrow in FIG. 5).
(20) It should be noted that the solenoid according to the present invention brings about the advantageous effects of the present invention in the case of a state where the direction of the magnetic flux generated by the permanent magnet is opposite to the direction of the magnetic flux generated by the energization of the coil as shown in FIGS. 4 and 5. Moreover, similar advantageous effects to those of the present invention are brought about even in the case where the direction of the magnetic flux generated by the permanent magnet and the direction of the magnetic flux generated by the energization of the coil are made opposite as shown in FIG. 6 to those shown in FIGS. 4 and 5.
(21) Contrary to this, it goes without saying that the advantageous effects of the present invention are not exerted if the permanent magnet is disposed in an opposite direction to that shown in FIGS. 4 to 6, or if the direction of applying current in the coil or the winding direction of a wire rod such as a copper wire wound around the coil is reversed so that only the direction of magnetic flux is opposite to that shown in FIGS. 4 to 6.
REFERENCE SIGNS LIST
(22) 10: Solenoid 11: Case 12: Opening of case 11 13: Permanent magnet 14: Ring member 16: Coil 17: Coil cover 19: Movable iron core d: Distance between inner wall of case 11 and outer side of ring member 14
