BASE MODULE AND TRAY INSERT OF A MULTIPURPOSE TRAY FOR AN AUTOMATED PROCESSING SYSTEM, MULTIPURPOSE TRAY FOR AN AUTOMATED PROCESSING SYSTEM, AND METHOD OF SIMPLIFIED LOADING/UNLOADING OF A MULTIPURPOSE TRAY INTO/FROM AN AUTOMATED PROCESSING SYSTEM
20210178398 · 2021-06-17
Assignee
Inventors
- Lawrence Chiu (Luzern, CH)
- Ion Iordanoaia (Rotkreuz, CH)
- Reiner Hitt (Sursee, CH)
- Vijay Namasivayam (Luzern, CH)
- Eduard Nawrocki (Bonaduz, CH)
- Michael Neugebauer (Filzbach, CH)
- Tim Moulton (Newport, RI, US)
- Sam Palmer (Arlington, MA, US)
- Gerd Schmieta (Boston, MA, US)
Cpc classification
B01L2300/0806
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/023
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/16
PERFORMING OPERATIONS; TRANSPORTING
B01L9/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention describes a base module (100) and a tray insert (200, 300, 400) of a multipurpose tray (100) for an automated processing system, such as an analytical, pre-analytical or post-analytical processing system, as well as to a multipurpose tray comprising such base module and such tray insert, wherein the tray insert can be particularly used for holding a plurality of reagent or sample tubes to be processed in the automated processing system. The present invention further relates to a method of simplified loading/unloading of such a multipurpose tray into/from the automated processing system.
Claims
1. A base module of a multipurpose tray for an automated processing system, the base module being open on one side and comprising protrusions for engagement with at least one tray insert, said at least one tray insert being releasably engagable within said open side of the base module by engagement with the protrusions of the base module.
2. The base module according to claim 1, wherein the protrusions protrude laterally inward towards the inner side of the base module.
3. The base module according to claim 1 or 2, wherein the protrusions are of cylindrical shape.
4. The base module according to claim 3, wherein each cylindrical protrusion comprises a center hole.
5. The base module according to any one of the preceding claims, wherein the protrusions of the base module and respective engagement features of the tray insert establish a form-fit connection in the form of a releasable push-in connection.
6. The base module according to any one of the preceding claims, wherein the base module is stackable on top of another base module of a multipurpose tray of the same type.
7. The base module according to claim 6, wherein the bottom side of the base module comprises a step portion with reduced outer circumference, the step portion matching into an upper edge of the open side of the other base module.
8. The base module according to any one of the preceding claims, wherein the base module comprises a rectangular structure with a substantially closed bottom side and at least partially closed side walls, wherein the upper side is the open side of the base module.
9. The base module according to claim 8, wherein at least one side wall of the base module comprises an open slot.
10. The base module according to claim 8 or 9, wherein each side wall of the base module comprises an open slot, and each corner of the rectangular structure comprises an angular corner post.
11. The base module according to any one of the preceding claims, wherein the base module comprises at least one handle on its outer circumference for improved transportability of the base module by an operator.
12. The base module according to any one of the preceding claims, wherein the base module comprises two handles on its outer circumference opposite to each other for improved transportability of the base module by an operator.
13. The base module according to any one of the preceding claims, wherein the base module comprises at least one engagement indentation on its outer circumference for improved transportability of the base module by a tray carrier of the automated processing system.
14. The base module according to claim 13, wherein the at least one engagement indentation is provided within a handle positioned on the base module's outer circumference.
15. The base module according to any one of the preceding claims, wherein the base module comprises two engagement indentations on its outer circumference opposite to each other for improved transportability of the base module by a tray carrier of the automated processing system.
16. The base module according to claim 15, wherein each engagement indentation is provided within a handle allocated on the base module's outer circumference.
17. The base module according to any one of the preceding claims, wherein the base module comprises at least one color indicator for indication of a loading status of a content of the multipurpose tray.
18. The base module according to claim 17, wherein said color indicator is operable manually by an operator.
19. The base module according to any one of the preceding claims, wherein the base module comprises at least one writable surface on its outer circumference.
20. The base module according to claim 19, wherein the surface is implemented by means of a whiteboard material.
21. The base module according to any one of the preceding claims, wherein the base module comprises at least one identification code on its outer circumference, such as a barcode or the like.
22. The base module according to any one of the preceding claims, wherein the base module comprises a magnet for Hall sensor application, preferably embedded in a bottom of the base module.
23. The base module according to any one of the preceding claims, wherein the base module is an injection molded component.
24. The base module according to claim 23, wherein the base module is made of PC/SAN, PC/ABS or PP.
25. A tray insert of a multipurpose tray for an automated processing system, for holding a plurality of reagent or sample tubes having similar or differing diameters, wherein said tray insert comprises an array of tube receiving recesses with different sizes, said array of tube receiving recesses comprising at least a first group of tube receiving recesses and a second group of tube receiving recesses, wherein the size of a recess of said first group of tube receiving recesses and the size of a recess of said second group of tube receiving recesses differ from each other, and wherein a contour of an inner circumference of each tube receiving recess of said first group of tube receiving recesses intersects with a contour of an inner circumference of at least one adjacent tube receiving recess of said second group of tube receiving recesses.
26. The tray insert according to claim 25, wherein the tube receiving recesses are formed in a substantial cylindrical shape.
27. The tray insert according to claim 25 or 26, wherein the intersection of contours of the first group of tube receiving recesses and the second group of tube receiving recesses corresponds to a non-tangential crossover of contours.
28. The tray insert according to any one of claims 25 to 27, wherein a center axis of each respective tube receiving recess of said first group of tube receiving recesses is arranged in an eccentric manner in relation to a center axis of an adjacent tube receiving recess of said second group of tube receiving recesses.
29. The tray insert according to any one of claims 25 to 28, wherein a depth of each tube receiving recess of said first group of tube receiving recesses is different from a depth of each tube receiving recess of said second group of tube receiving recesses.
30. The tray insert according to any one of claims 25 to 29, wherein said array of tube receiving recesses comprises a third group of tube receiving recesses, wherein a contour of an inner circumference of at least one of the tube receiving recesses of said third group of tube receiving recesses intersects with a contour of an inner circumference of at least one adjacent tube receiving recess of said first and/or second group of tube receiving recesses.
31. The tray insert according to claim 30, wherein a center axis of each respective tube receiving recess of said third group of tube receiving recesses is arranged in an eccentric manner in relation to a center axis of an adjacent tube receiving recess of said first and/or second group of tube receiving recesses.
32. The tray insert according to claim 30, wherein a depth of each tube receiving recess of said third group of tube receiving recesses is different from a depth of each tube receiving recess of said first and/or second group of tube receiving recesses.
33. The tray insert according to any one of claims 25 to 32, wherein a contour of each tube receiving recess of one group of tube receiving recesses is spaced apart from a contour of an adjacent tube receiving recess of the same group of tube receiving recesses.
34. The tray insert according to any one of claims 25 to 33, wherein fiducial markers are provided at the edge of an upper surface of the tray insert.
35. The tray insert according to claim 34, wherein the fiducial markers are provided in the form of a grid consisting of alphabetic characters and/or numbers, for identifying each tube receiving recess.
36. The tray insert according to any one of claims 25 to 35, wherein said array of tube receiving recesses receives between 20 and 78 sample tubes, depending on the respective diameter of said sample tubes.
37. The tray insert according to any one of claims 25 to 36, wherein a centering spring is provided inside at least one of said tube receiving recesses, for centering a tube inside the respective tube receiving recess.
38. The tray insert according to any one of claims 25 to 37, wherein the tray insert comprises engagement features for being releasably engagable with protrusions within an open side of a base module of a multipurpose tray.
39. The tray insert according to claim 38, wherein the engagement features are engagement recesses in an outer circumferential edge of the tray insert.
40. The tray insert according to claim 38, wherein the engagement features are plug-in connectors provided on a bottom side of the tray insert.
41. The tray insert according to any one of claims 25 to 40, wherein the tray insert is an injection molded component.
42. The tray insert according to claim 41, wherein the tray insert is made of PC/SAN, PC/ABS or PP.
43. A multipurpose tray for an automated processing system, comprising a base module according to any one of claims 1 to 24 and at least one tray insert according to any one of claims 25 to 42.
44. The multipurpose tray according to claim 43, wherein the tray insert is at least partially enclosed by the base module in a framed manner without the at least one tray insert protruding to the outside of the base module.
45. The multipurpose tray according to claim 43 or 44, wherein the protrusions of the base module and the engagement features of the tray insert establish a form-fit connection in the form of a releasable push-in connection.
46. A method of simplified loading/unloading a multipurpose tray into/from an automated processing system by an operator, comprising the steps of: loading a multipurpose tray according to any one of claims 43 to 45 or a multipurpose tray having any kind of tray insert inserted therein into a loading slot of the automated processing system; processing the content of the multipurpose tray by laboratory instrument of the automated processing system; and unloading said multipurpose tray from an unloading slot of the automated processing system, wherein the automated processing system comprises a sensor recognizing the content of the multipurpose tray loaded into the loading slot without interaction between the operator and software of the automated processing system, and wherein the multipurpose tray to be unloaded from the unloading slot of the automated processing system can be unloaded by the operator from the unloading slot after interaction between the operator and software of the automated processing system.
47. The method of claim 46, wherein the operator can fill sample or reagent tubes, or disposables, such as pipette tips, into the multipurpose tray as its content, and wherein the step of loading the filled multipurpose tray into the loading slot of the automated processing system is carried out without the necessity of exchange of data regarding the format or content of the multipurpose tray with the software of the automated processing system.
48. The method of claim 46 or 47, wherein the automated processing system comprises several loading slots, and wherein the operator can fill sample or reagent tubes, or disposables, such as pipette tips, into the multipurpose tray as its content, and wherein the step of loading the multipurpose tray into any loading slot of the automated processing system is carried out without the necessity of exchange of data regarding the format or content of the multipurpose tray with the software of the automated processing system.
49. The method of any one of claims 46 to 48, wherein the automated processing system comprises several loading slots, and wherein the step of loading the multipurpose tray comprises loading a multipurpose tray with prioritized content into a predetermined loading slot, and wherein the automated processing system carries out the processing step with prioritizing the multipurpose tray with prioritized content.
50. The method of claim 49, wherein the predetermined loading slot is a priority loading slot, and wherein the prioritized content is prioritized sample.
51. The method of any one of claims 46 to 50, wherein the automated processing system comprises several unloading slots, and wherein the operator can unload any multipurpose tray from any unloading slot of the automated processing system after respective interaction with the software of the automated processing system, without the necessity of receiving any information of the format or content of the multipurpose tray from the software of the automated processing system.
52. The method of any one of claims 46 to 51, wherein the automated processing system comprises several unloading slots, and wherein the step of unloading the multipurpose tray comprises unloading a multipurpose tray with predetermined content from a predetermined unloading slot.
53. The method of claim 52, wherein the predetermined content is containers with erroneous samples.
54. The method of any one of claims 46 to 53, wherein the automated processing system locks an unloading slot for preventing unloading of the multipurpose tray from the unloading slot before clearance, while the respective multipurpose tray is in processing.
55. The method of any one of claims 46 to 54, wherein the automated processing system comprises a loading/unloading status indicator for each slot, indicating the status of loading/unloading permission or loading/unloading prohibition for each slot.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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LIST OF REFERENCE NUMERALS
[0068] 10 loading/unloading station
[0069] 11 flap door
[0070] 12 loading slot
[0071] 121 prioritized loading slot
[0072] 13 unloading slot
[0073] 131 error-out unloading slot
[0074] 20 multipurpose tray for different sample tubes
[0075] 20′ alternative multipurpose tray for different sample tubes
[0076] 30 multipurpose tray for urine sample containers
[0077] 40 multipurpose tray for disposable pipette tips
[0078] 100 base module
[0079] 101 closed bottom
[0080] 102 side plate
[0081] 103 side slot/window
[0082] 104 corner post
[0083] 1041 corner post window
[0084] 1042 top indentation
[0085] 105 step portion
[0086] 106 handle
[0087] 1061 engagement indentation
[0088] 107 color indicator
[0089] 1071 rotary knob
[0090] 108 writable surface
[0091] 109 identification code
[0092] 110 engagement protrusion
[0093] 200 universal tray insert
[0094] 201 large diameter tube receiving recess
[0095] 201′ large diameter tube receiving recess
[0096] 2011 large diameter tube receiving recess center axis
[0097] 202 middle diameter tube receiving recess
[0098] 202′ middle diameter tube receiving recess
[0099] 2021 middle diameter tube receiving recess center axis
[0100] 203 small diameter tube receiving recess
[0101] 203′ small diameter tube receiving recess
[0102] 2031 small diameter tube receiving recess center axis
[0103] 204 bracket
[0104] 204′ recess division bridge/bar
[0105] 205′ tube spring
[0106] 210 engagement recess
[0107] 220 fiducial markers
[0108] 220′ fiducial markers
[0109] 230 color indicator groove
[0110] 300 urine sample tray insert
[0111] 301 urine sample container recess
[0112] 400 tip rack tray insert
[0113] 401 pipette tip hole
[0114] 410 pipette tip rack
[0115] 420 plug connector
[0116] 501 large diameter sample tube
[0117] 502 middle diameter sample tube
[0118] 503 small diameter sample tube
[0119] 601 urine sample container
[0120] 701 pipette tip
[0121] 800 centering spring
[0122] 810 centering spring middle part
[0123] 820 clamp arm
[0124] 830 nib
[0125] 831 pointed nib end
[0126] 910 Decision step
[0127] 920 Execution step
[0128] 930 Execution step
[0129] 940 Execution step
[0130] 950 Execution step
DETAILED DESCRIPTION
[0131] In
[0132] As general basis for each multipurpose tray 20, 30, 40, the base module 100 as shown in
[0133] Each protrusion 110 constitutes an engagement protrusion 110 for engagement with a respective engagement feature of one of the tray inserts 200, 300, 400, which will be described later in more detail. In each side wall of the side plate 102, an open side slot 103 is provided, which side slot 103 extends from the open upper side, i.e. the open upper side continues in the open side slot 103, thereby constituting four windows of the side plate 102 open to the top. Here, the protrusions 110 only extend over the extent of the respective side wall, i.e. the protrusions 110 do not extend upwards into the open side slot 103. As a result of the provided side slots 103, each corner of the rectangular base module 100 constitutes an angular corner post 104 starting from the closed bottom 101 and continuing to the open upper side, which angular corner posts 104 generate sufficient distance between the closed bottom 101 and the open upper side for the base module 100 to be able to receive at least one of the tray inserts 200, 300, 400 as well as the respective content provided therein, without interacting with another base module 100 stacked on top of it, as is illustrated, for example, in
[0134] Furthermore, as shown in most of the drawings, such as in, for example,
[0135] Moreover, the base module 100 of the presently described specific embodiment can comprise, as a further interface, an engagement indentation 1061 on its outer circumference, as can be gathered from the enlarged detail illustration in
[0136] As further feature of the base module 100 as depicted in
[0137] As one particular color example, the color indicator 107 can provide four different colors, which can indicate that the multipurpose tray 20, 30 has new, i.e. unprocessed, content, already processed content, content designated for the archive, or erroneous content, wherein the unprocessed content can be color-coded with green color and the already processed content, or alternatively erroneous content, can be color-coded with red color. Also, in case that the multipurpose tray 40 carries content that is not in need of loading status indication, for example in case the tray insert 400 carries consumable tips or the like, i.e. content without any status, a so-called blind plug can be fitted into the stud hole of the corner post 104 instead of the color indicator 107, i.e. a plug without any different colors provided on it, such as a grey-colored plug or the like. Accordingly, the color indicator can be replaced, if desired, for improved user convenience. The color indicator 107 as described above is particularly useful when using the universal tray insert 200 which can hold different kinds of sample tubes, or when using a urine sample container tray 300. On the other hand, a blind plug can be reasonable when using a consumable tips carrying tray insert 400, as mentioned before. Here, such blind plug can have the same structural design as the color indicator 107, however without any color markings on its outer circumference.
[0138] According to a further aspect of the presently discussed specific embodiment of the inventive base module 100, the base module 100 can comprise two writable surfaces 108 on the outer circumference of the side plate 102, in order for an operator to provide the base module 100 with a human readable marking and allowing rapid marking and erasing of such markings on the surface of the base module 100 by a human operator, if desired, wherein each writable surface 108 is implemented by means of a whiteboard material, i.e. a wipeable material. Moreover, the base module 100 can have one or several identification codes 109 on its outer circumference, which can be an adhesive label or the like, carrying a human-readable machine-writing or a machine-readable identification code 109 implemented by a barcode, both of which are provided on the side plate 102 of the base module 100 as illustrated in
[0139] In
[0140] As can be gathered from
[0141] Regarding the structure of tube receiving recesses in the universal tray insert 200 of the presently described specific embodiment, there are several different kinds of tube receiving recesses provided as a tube receiving recess array in the universal tray insert 200 as shown in
[0142] As described above, the size of a tube receiving recess 201 of the first group, the size of a tube receiving recess 202 of the second group and the size of a tube receiving recess 203 of the third group differ from each other, i.e. the recess sizes between those groups are different to each other. Moreover, a contour of an inner circumference of each tube receiving recess 201 of the first group, which basically coincides with the dashed circular line of the large diameter sample tube 501, intersects with a contour of an inner circumference of at least one adjacent tube receiving recess 202 of the second group, which basically coincides with the dashed circular line of the middle diameter sample tube 502. Here, as contour of a tube receiving recess inner circumference, an outline of the tube receiving recess inner circumference is to be understood, wherein the contour or outline of the tube receiving recess inner circumference also be identified as the substantial cross-section of the respective tube receiving recess when viewed from above, as in
[0143] Furthermore, it is to be noted that a center axis 2011 of each respective tube receiving recess 201 of the first group is arranged in an eccentric manner in relation to a center axis 2021 of an adjacent tube receiving recess 202 of the second group, meaning that the center axes 2011, 2021 of both groups of tube receiving recesses 201, 202 do not coincide with each other, which additionally assists in achieving the already described optimized way of fitting tubes with differing diameters into the universal tray insert 200. Here, the distances between the respective axes 2011, 2021 are set in a way in accordance with the respective sample tubes 501, 502 to be loaded so that a “wrong” loading of the sample tubes 501, 502 into the universal tray insert 200 is not possible, or at least can easily be detected by the operator during loading. Moreover, a depth of each tube receiving recess 201 of the first group can be different from a depth of each tube receiving recess 202 of the second group, depending on the length of the respective sample tubes 501, 502 to be inserted therein. Thereby, sample tubes 501, 502 with differing length can also be received by the universal tray insert 200, wherein the depth of the different groups of tube receiving recesses 201, 202 can be chosen such that the tops of sample tubes having a longer length do not or only slightly protrude compared to the other group of tubes having a shorter length.
[0144] As already described above, the tube receiving recess array of the universal tray insert 200 of the multipurpose tray 20 comprises the tube receiving recesses 203 of the third group, additionally to the already described first and second groups of tube receiving recesses 201, 202, wherein a contour of an inner circumference of at least one of tube receiving recesses 203 of the third group, which basically coincides with the dashed circular line of the small diameter sample tube 503, intersects with a contour of an inner circumference of at least one adjacent tube receiving recess 201, 202 of the first and/or second group. Here again, as contour of an inner circumference of a tube receiving recess 203, an outline of the inner circumference of the tube receiving recess 203 is to be understood, wherein the contour or outline of the inner circumference of the tube receiving recess 203 can also be identified as the substantial cross-section of the tube receiving recess 203 when viewed from above. Also, a center axis 2031 of each respective tube receiving recess 203 of the third group is arranged in an eccentric manner in relation to the center axis 2011 of an adjacent tube receiving recess 201 of the first group and to the center axis 2021 of an adjacent tube receiving recess 202 of the second group, meaning that the center axes 2011, 2021, 2031 of all groups of tube receiving recesses 201, 202, 203 do not coincide with each other. However, regarding the contour of the tube receiving recesses 203, it has to be noted that, different from the contours of the tube receiving recesses 201, 202, each contour of the tube receiving recesses 203 comprises 4 axial slots 2032 provided in a manner of always two slots 2032 being arranged opposite of each other, i.e. resulting in a general X-shape of the axial slots 2032. The axial slots 2032 are provided for manufacturing reasons.
[0145] In addition to the respective observations above regarding the first and second groups of tube receiving recesses 201, 202, the inner circumferences of the tube receiving recesses 201, 202, 203 of all three groups of the presently described specific embodiment are not continuous, wherein the tube receiving recesses 201, 202, 203 of all groups can intersect with each other when viewed from above, thus exhibiting an intersection of the contour of an inner circumference of each tube receiving recess 201 of the first group with the contour of an inner circumference of at least one adjacent tube receiving recess 202 of the second group and also with the contour of an inner circumference of at least one adjacent tube receiving recess 203 of the third group. This additionally assists in achieving the already described optimized way of fitting tubes with differing diameters into the universal tray insert 200. Further, the distances between the respective axes 2011, 2021, 2031 are set in a way in accordance with the respective sample tubes 501, 502, 503 to be loaded so that a “wrong” loading of the sample tubes 501, 502, 503 into the universal tray insert 200 is not possible, or at least can easily be detected by the operator during loading. With such a particular structure of tube receiving recesses 201, 202, 203 with differing sizes, the design of the universal tray insert 200 can be further improved in that it can receive three different container shapes or sizes of the sample tubes 201, 202, 203, wherein it again becomes possible to merge smaller containers closer together than bigger containers. Accordingly, the three differing types of sample tubes 501, 502, 503 with three differing diameters can fit in the universal tray insert and, thus, in the respective multipurpose tray, always in an optimized way, in order to achieve an increase in receivable tube number that can be inserted into the universal tray insert 200. For example, in case only one of the three different sample tube types is loaded into the universal tray insert 200 of the presently described design, it becomes possible to load 21 pieces of sample tubes 501 with large diameter, such as PreservCyt tubes, 32 pieces of sample tubes 502 with a middle sized diameter, such as SurePath tubes, or 78 pieces of sample tubes 503 with a small diameter, such as PCR tubes. Thus, the universal tray insert 200 of the presently described specific embodiment can receive between 21 and 78 sample tubes, of the same type or of different types in a mixed manner, depending on the composition of loaded sample tubes 501, 502, 503.
[0146] Regarding the depth of the tube receiving recesses 203 of the third group, it has to be noted that the same are partially provided in the bottom of one or several of the tube receiving recesses 201, 202 of the first and second group, meaning that the depth of the tube receiving recess 203 of the third group is deeper than the depth of the tube receiving recesses 201, 202 of the first and second group. This can also be gathered from
[0147] With the above described structure of the universal tray insert 200, different types of sample tubes 501, 502, 503 with differing diameters can fit in the universal tray insert 200 and, thus, in the respective multipurpose tray 20, always in an optimized way, in order to achieve an increase in receivable tube number that can be inserted into the universal tray insert 200, see also
[0148] However, the universal tray insert 200 can also only be filed with one single type of sample container. Here, with the above described structure of the universal tray insert 200 of the presently described embodiment of the multipurpose tray 20 and as shown in
[0149] In
[0150] As can further be gathered from
[0151] Regarding the structure of tube receiving recesses in the alternative universal tray insert 200′ of the presently described alternative embodiment, there are several different kinds of tube receiving recesses provided as a tube receiving recess array in the alternative universal tray insert 200′, wherein the tube receiving recess array in the alternative universal tray insert 200′ differs from the tube receiving recess array in the universal tray insert 200. In particular, the array of tube receiving recesses comprises a first group of tube receiving recesses 201′ with a large diameter, in order to receive sample tubes with a large outer diameter, such as PreservCyt tubes, a second group of tube receiving recesses 202′ with a middle sized diameter, i.e. a smaller diameter compared to the tube receiving recesses 201′, in order to receive sample tubes with a middle sized outer diameter, such as SurePath tubes, and a third group of tube receiving recesses 203′ with a small diameter, i.e. an even smaller diameter compared to the other tube receiving recesses 201′, 202′, in order to receive sample tubes with a small outer diameter, such as PCR tubes. As described above, the size of a tube receiving recess 201′ of the first group, the size of a tube receiving recess 202′ of the second group and the size of a tube receiving recess 203′ of the third group differ from each other, i.e. the recess sizes between those groups are different to each other. Moreover, a contour of an inner circumference of each tube receiving recess 201′ of the first group intersects with a contour of an inner circumference of at least one adjacent tube receiving recess 202′ of the second group. Here, as contour of a tube receiving recess inner circumference, an outline of the tube receiving recess inner circumference is to be understood, wherein the contour or outline of the tube receiving recess inner circumference can also be identified as the substantial cross-section of the respective tube receiving recess when viewed from above. However, as can also be gathered from
[0152] As already described above, the tube receiving recess array of the alternative universal tray insert 200′ of the alternative multipurpose tray 20′ comprises additionally the tube receiving recesses 203′ of the third group, in addition to the already described first and second groups of tube receiving recesses 201′, 202′, wherein a contour of an inner circumference of at least one of tube receiving recesses 203′ of the third group can intersect with a contour of an inner circumference of at least one adjacent tube receiving recess 201′, 202′ of the first and/or second group. Here again, as contour of an inner circumference of a tube receiving recess 203′, an outline of the inner circumference of the tube receiving recess 203′ is to be understood, wherein the contour or outline of the inner circumference of the tube receiving recess 203′ can also be identified as the substantial cross-section of the tube receiving recess 203′ when viewed from above. As can be gathered from
[0153] Regarding the depth of the tube receiving recesses 203′ of the third group, it has to be noted that the same are partially provided in the bottom of one or several of the tube receiving recesses 201′, 202′ of the first and second group, meaning that the depth of the tube receiving recess 203′ of the third group is deeper than the depth of the tube receiving recesses 201′, 202′ of the first and second group, similar to the embodiment of universal tray insert 200 as described before. However, contrary to the embodiment of universal tray insert 200 as described before, the alternative universal tray insert 200′ of the presently described alternative embodiment comprises the already mentioned upper surface of the universal tray insert 200′, which exhibits the fiducial markers 220′, and in which the different tube receiving recesses 201′, 202′, 203′ are provided into the upper surface of the universal tray insert 200′ towards the bottom 101 of the base module 100. Thereby, the different depths, different sizes and the eccentric arrangement of the tube receiving recesses 201′, 202′, 203′ are established, wherein the arrangement of tube receiving recesses 201′, 202′, 203′ of the universal tray insert 200′ results in an outer circumference of upper surface and two connecting elements in the form of division bars or division bridges 204′ instead of the brackets 204 of the universal tray insert 200. Thus, the particular surface structure with protruding brackets 204 is omitted in the universal tray insert 200′, resulting in a smooth and substantially continuous upper surface of the universal tray insert 200′, of course except for the recesses 201′, 202′, 203′, wherein, in the present case, for the sake of improved utilization of space, additional independent tube recesses 203′ are provided into the upper surface of the universal tray insert 200′, exemplary shown in
[0154] In
[0155] In
[0156] Each tip rack 410 provides 96 tip rack holes 401, resulting in an overall loading capacity of the tip rack tray insert 400 of 384 consumable pipette tips Further, as shown in
[0157] As mentioned before, a centering spring 800 can be provided inside, for example, at least one of the tube receiving recesses 201, 201′, 202, 202′, 203, 203′ for centering and holding a smaller sample tube inside one of the tube receiving recesses 201, 201′, 202, 202′, 203, 203′ in case the respective tube receiving recess 201, 201′, 202, 202′, 203, 203′ has a larger inner diameter than the outer diameter of the sample tube to be held. Accordingly, the centering spring 800 has a similar function as the above mentioned tube spring 205′. Accordingly, such a centering spring 800 can further improve the universal property of the universal tray inserts 200, 200′, since the universal tray inserts 200, 200′ can be universally used for a greater plurality of different kinds of sample tubes, i.e.
[0158] exceeding the three differently sized sample tubes 501, 502, 503. Here, as a specific example, the centering spring 800 is made of spring steel and comprises a substantially circular, or hexagonal, middle part 810 for attachment inside a respective tube receiving recess 201, 201′, 202, 202′, 203, 203′, and 3 clamp arms 820 protruding away from the middle part 810 in a longitudinal manner on each side of the middle part 810, each clamp arm 820 comprising an inwardly protruding nib 830 at its end, for contacting the sample tube to be held, thereby holding and centering the same in coaxial manner with the centering spring 800 itself, i.e. with the respective tube receiving recess 201, 201′, 202, 202′, 203, 203′, in a clamped manner. The nib 830 is formed in a V-shape with the pointed end 831 directed inward, as contact point with the sample tube to be held. since at least 3 clamp arms 820 are provided on each side of the middle part 810, a three-point spring support is achieved by the centering spring 800, enabling the centering and holding of a sample tube inside the centering spring 800.
[0159] In addition to the above, as further specific embodiments of multipurpose trays to be used for an analyzer, and due to the fact that the base module 100 can exhibit the size of 1×4 SBS (society of biomolecular screening=standard for microplate sizes), an insert with empty microwell plates for further processing can be inserted into the base module 100. Furthermore, an insert for carrying reagents can also be considered, for example in the form of 4 MGP (magnetic glass particle) cassettes provided in the tip rack tray insert 400 instead of the tip racks 410.
[0160] According to a specific embodiment of the present invention, a method of simplified loading/unloading of a multipurpose tray into/from an automated processing system by an operator is shown in
[0161] Decision step 910: Determining if the multipurpose tray 20, 20′, 30, 40 to be loaded into a loading slot 12 contains prioritized content.
[0162] Execution step 920: In case the determination in decision step 910 results in the multipurpose tray 20, 20′, 30, 40 to be loaded into a loading slot 12 containing prioritized content, loading the multipurpose tray 20, 20′, 30, 40 into a priority loading slot 121 of the automated processing system by the operator.
[0163] Execution step 930: In case the determination in decision step 910 results in the multipurpose tray 20, 20′, 30, 40 to be loaded into a loading slot 12 does not contain prioritized content, loading the multipurpose tray 20, 20′, 30, 40 into any loading slot 12 other than the priority loading slot 121 of the automated processing system by the operator.
[0164] Execution step 940: Processing the content of the loaded multipurpose tray 20, 20′, 30, 40 by laboratory instrument of the automated processing system.
[0165] Execution step 950: Unloading the multipurpose tray 20, 20′, 30, 40 from an unloading slot 13 or from an error-out unloading slot 131 of the automated processing system by the operator.
[0166] In regard to the execution step 940, i.e. the step of processing the content of the loaded multipurpose tray 20, 20′, 30, 40 by laboratory instrument of the automated processing system, the automated processing system comprises a sensor recognizing the content of the multipurpose tray 20, 20′, 30, 40 loaded into one of the loading slots 12 without interaction between the operator and software of the automated processing system, i.e. the automated processing system is able to automatically recognize the loaded multipurpose tray 20, 20′, 30, 40 and its content by means of the sensor, such as an optical sensor, an RFID sensor or the like, based on reading, for example, a machine-readable identification code 109 provided on the base module 100 of the multipurpose tray 20, 20′, 30, 40. Thus, the automated processing system is able to identify the necessary or desired processing steps to be carried out automatically by the laboratory instruments inside the automated processing system, without the necessity for the operator of data input regarding the content of the multipurpose tray 20, 20′, 30, 40, for example by means of a user interface.
[0167] In regard to the execution step 950, the multipurpose tray 20, 20′, 30, 40 to be unloaded from any unloading slot 13 of the automated processing system can be unloaded by the operator from the respective unloading slot 13 without interaction between the operator and software of the automated processing system regarding the format or content of the multipurpose tray 20, 20′, 30, 40, i.e. the automated processing system allows unloading of the multipurpose tray 20, 20′, 30, 40 without the necessity for the automated processing system to provide data about the multipurpose tray 20, 20′, 30, 40 to be unloaded from any of the unloading slots 13 to the operator, for example by means of a user interface. However, in general, any multipurpose tray 20, 20′, 30, 40 to be unloaded from any of the unloading slots 13 of the automated processing system can only be unloaded by the operator by interaction between the operator and software of the automated processing system, i.e. the automated processing system allows unloading of the multipurpose tray 20, 20′, 30, 40 to only with a respective input from the operator to the system, for example by means of the user interface. Thus, it is not possible to manually unload the multipurpose tray 20, 20′, 30, 40 without interaction between the operator and the software. Only when “unloading” is activated on the user interface, such as a touchscreen, the multipurpose tray 20, 20′, 30, 40 can be unloaded, i.e. when an “unlock” button on the touchscreen has been activated, the multipurpose tray 20, 20′, 30, 40 is provided automatically to the outside, for example by pushing open the flap door 11 of the loading/unloading station 10.
[0168] In general, the automated processing system can comprise a control unit carrying application software for interaction with an operator as well as for controlling the workflow inside the automated processing system. Further, the automated processing system can lock any unloading slot 13 for preventing unloading of the multipurpose tray 20, 20′, 30, 40 from the unloading slot 13 before clearance, for example while the respective multipurpose tray 20, 20′, 30, 40 is still in the process of processing step 940. Accordingly, while the multipurpose tray 20, 20′, 30, 40 is in processing, the automated processing system prevents manual removal of the multipurpose tray 20, 20′, 30, 40 from the respective unloading slot 13, for example by means of a manual lock. Alternatively, or additionally, the automated processing system can comprise a loading/unloading status indicator for each slot, for example in the form of a LCD display or the like, indicating the status of loading/unloading permission or loading/unloading prohibition for each slot 12, 13. Here, a loading/unloading status indication can be given, as example, by means of the following signs:
[0169] Displayed sign: ↑ (in green color); Meaning: Load multipurpose tray 20, 20′, 30, 40; Task: Multipurpose tray 20, 20′, 30, 40 can be loaded by the operator.
[0170] Displayed sign: ↓ (in green color); Meaning: Unload multipurpose tray 20, 20′, 30, 40; Task: Multipurpose tray 20, 20′, 30, 40 can be unloaded by the operator.
[0171] Displayed sign: ↓ (in red color); Meaning; Unload multipurpose tray 20, 20′, 30, 40 (buffer has no more capacity); Task: Multipurpose tray 20, 20′, 30, 40 has to be loaded by the operator.
[0172] Displayed sign: ; Meaning; Loading slot 12 and/or unloading slot 13 is locked; Task: No task for the operator.
[0173] Accordingly, the presently described method offers a user-convenient way of loading samples and disposables into an automated processing system, wherein the operator can load the multipurpose tray 20, 20′, 30, 40 comprising supplies and/or samples into any one of the loading slots 12, without having to identify a loading slot matching the format of content of the multipurpose tray 20, 20′, 30, 40 to be loaded each time a multipurpose tray 20, 20′, 30, 40 has to be loaded into the automated processing system.
[0174] In the presently described method, the loading/unloading station 10 of the automated processing system is particularly equipped with 8 loading/unloading slots 12, 13 as tray interface between the outside and the inside of the automated processing system, wherein the slots 12, 13 are arranged in two rows of slots 12, 13, with 4 loading slots 12 on top and 4 unloading slots 13 at the bottom. Here, as illustrated in
[0175] Regarding the execution step 950 of unloading the multipurpose tray 20, 20′, 30, 40 from an unloading slot 13 or from an error-out unloading slot 131 of the automated processing system by the operator, different kinds of multipurpose trays 20, 20′, 30, 40 with differing contents can be unloaded from the unloading slots 13. However, one of the unloading slots 13 can be designated to be an unloading slot for unloading sample error trays, i.e. an error-out unloading slot 131, from which multipurpose trays 20, 20′, 30, 40 with sample tubes that have been identified by the automated processing system to exhibit some kind of error, such as an unreadable label or the like, or also in case of an erroneous sample, are to be unloaded. Accordingly, the execution step 950 of unloading the multipurpose tray 20, 20′, 30, 40 can comprise unloading of the multipurpose tray 20, 20′, 30, 40 with predetermined content from a predetermined unloading slot in the form of the error-out unloading slot 131, wherein the predetermined content can be containers with erroneous samples.
[0176] While the current invention has been described in relation to its specific embodiments, it is to be understood that this description is for illustrative purposes only. Accordingly, it is intended that the invention be limited only by the scope of the claims appended hereto. Various publications are cited herein, the disclosures of which are incorporated by reference in their entireties.