Knife assembly
11045968 ยท 2021-06-29
Assignee
Inventors
Cpc classification
B26D7/2614
PERFORMING OPERATIONS; TRANSPORTING
B26D7/2628
PERFORMING OPERATIONS; TRANSPORTING
B27L5/02
PERFORMING OPERATIONS; TRANSPORTING
B26D3/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D7/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A knife assembly for use in a veneer cutting machine such as a rotary veneer lathe and a veneer slicer includes a knife blade, a knife blade holder and a knife adjusting bolt with a lock nut. The knife blade holder includes a holder block having formed therethrough a threaded hole through which the knife adjusting bolt is adjustably inserted. The holder block has a first support surface that is in supporting contact with a part of one surface of the knife blade on the side thereof where a bevel face of the knife blade is formed and a second support surface that is in supporting contact with a part of a base end surface located opposite from and extending parallel to a cutting edge of the knife blade.
Claims
1. A knife assembly comprising, a single cutting edge consisting of a single knife blade having a thickness, first and second blade surfaces across the thickness, a bevel surface formed on the first blade surface side of the single knife blade, a cutting edge formed by the second blade surface and the bevel surface, a base end surface located opposite from and extending parallel to the cutting edge, a plurality of knife blade holders including respective holder blocks each having a first support surface configured to contact with a part of the first blade surface of the single knife blade and a second support surface configured to contact with a part of the base end surface of the single knife blade, each holder block having therethrough a threaded first hole formed extending in a direction perpendicular to the second support surface of the holder block, the holder block being removably fixed to the single knife blade, said plurality of knife blade holders being disposed with predetermined intervals therebetween relative to and in a longitudinal direction of the single cutting edge of the single knife blade, a knife adjusting bolt adjustably inserted through each threaded first hole, a lock nut that releasably fixes each knife adjusting bolt to each holder block; and wherein the knife blade has therein a plurality of cuboid recesses aligning parallel to the cutting edge at predetermined intervals therebetween, each cuboid recess being recessed from the base end surface toward the cutting edge and having a surface extending parallel to the cutting edge and forming part of the base end surface of the knife blade, whereas said holder block of each knife blade holder has a cuboid shape formed with a complementary portion including a cuboid void portion to receive part of said knife blade and a cuboid solid portion adjoining said cuboid void portion, said cuboid solid portion being sized to fit in each cuboid recess in said knife blade, said cuboid solid portion providing the second support surface to support the knife blade at said surface in the cuboid recess thereof.
2. The knife assembly according to claim 1, wherein the knife blade has therein at a position adjacent to the base end surface thereof a plurality of threaded holes each formed extending in the thickness direction of the knife blade while each holder block of each knife blade holder has therethrough a clearance hole formed coaxially with the corresponding threaded hole in the knife blade, each knife blade holder further including a fixing bolt that is inserted through the clearance hole in each holder block and screwed in the corresponding threaded hole in the knife blade to fix each holder block of the knife blade holder to the knife blade.
3. The knife assembly according to claim 1, wherein each holder block of each knife blade holder is of an L-shape having a vertical portion and a horizontal portion in cross section taken perpendicularly to the first and the second support surfaces of each holder block and has the first support surface and the second support surface in the vertical portion and the horizontal portion of the L-shape of each holder block, respectively.
4. The knife assembly according to claim 1, wherein said knife blade has therein the plurality of cuboid recesses aligning parallel to the cutting edge at predetermined intervals therebetween, each cuboid recess being recessed from the base end surface toward the cutting edge and having a surface extending parallel to the cutting edge and forming part of the base end surface of the knife blade, whereas said holder block of each knife blade holder has a cuboid shape formed with a complementary portion including the cuboid void portion to receive part of said knife blade and the cuboid solid portion adjoining said cuboid void portion, said cuboid solid portion being sized to fit in one of said cuboid recesses in said knife blade, said cuboid void portion in the holder block providing the second support surface to support the knife blade at said base end surface of the knife blade.
5. The knife assembly according to claim 3, wherein the first support surface of each holder block is formed flat.
6. The knife assembly according to claim 3, wherein the second support surface of each holder block is formed flat.
7. The knife assembly according to claim 3, wherein the base end surface of the knife blade is formed flat.
8. The knife assembly according to claim 2, wherein each holder block of each knife blade holder is of an L-shape having a vertical portion and a horizontal portion in cross section taken perpendicularly to the first and the second support surfaces of each holder block and has the first support surface and the second support surface in the vertical portion and the horizontal portion of the L-shape of each holder block, respectively.
9. The knife assembly according to claim 2, wherein the knife blade has therein the plurality of cuboid recesses that is recessed from the base end surface toward the cutting edge and has a surface extending parallel to the cutting edge and forming the part of the base end surface of the knife blade, each holder block has a shape of a cuboid shape as a part thereof, which includes one vertex of the cuboid shape, removed therefrom thereby to form the cuboid void portion in each holder block, the cuboid void portion being in the form of the cuboid void portion in each holder block having three adjoining recessed surfaces including a surface extending parallel to the first blade surface and forming the first support surface that is in contact with the part of the first blade surface and a surface extending parallel to the base end surface and having a dimension as measured in the knife blade thickness direction corresponding to the thickness of the knife blade, each holder block having the cuboid solid portion in each holder block adjoining to the cuboid-shaped recess in the direction along the cutting edge of the knife blade, the solid portion having a shape that is complementary to that of the plurality of cuboid recesses formed in the knife blade and a surface extending parallel to and spaced in an axial direction of each knife adjusting bolt from the surface of the cuboid-shaped recess extending parallel to the base end surface at a position of each holder block that is downstream of the adjusting bolt with respect to a direction in which the fixing bolt is advanced when screwed in a fixing direction in the threaded holes of the knife blade, the surface of the solid complementary portion having the same size in the knife blade thickness direction as the surface of the cuboid-shaped recess extending parallel to the base end surface and forming the second support surface that is in contact with the surface in the plurality of cuboid recesses formed in the knife blade, and each holder block being fixed to the knife blade with the complementary portion of each holder block inserted in the plurality of cuboid recesses of the knife blade.
10. The knife assembly according to claim 2, wherein the knife blade has therein the plurality of cuboid recesses that is recessed from the base end surface toward the cutting edge and has a surface extending parallel to the cutting edge, each holder block has a shape of a cuboid shape as a part thereof, which includes one vertex of the cuboid shape, removed therefrom thereby to form the cuboid void portion in each holder block, the void portion being in the form of a cuboid void portion in each holder block that has three adjoining recessed surfaces including a surface extending parallel to the first blade surface and forming the first support surface that is in contact with the part of the first blade surface and a surface extending parallel to the base end surface, having a dimension as measured in the knife blade thickness direction corresponding to the thickness of the knife blade and forming the second support surface that is in contact with the part of the base end surface, each holder block having a cuboid solid portion in each holder block adjoining to the cuboid-shaped recess in the direction along the cutting edge of the knife blade, the solid portion having a shape that is complementary to that of the plurality of cuboid recesses formed in the knife blade and a surface extending parallel to and spaced in an axial direction of each knife adjusting bolt from the surface of the cuboid void portion in each holder block extending parallel to the base end surface at a position of each holder block that is downstream of the adjusting bolt with respect to a direction in which the fixing bolt is advanced when screwed in a fixing direction in the threaded holes of the knife blade, the surface of the solid complementary portion having the same size in the knife blade thickness direction as the surface of the cuboid void portion in each holder block extending parallel to the base end surface, each holder block being fixed to the knife blade with the complementary portion of each holder block inserted in the plurality of cuboid recesses of the knife blade.
11. The knife assembly according to claim 1, wherein the first support surface of each holder block is formed flat.
12. The knife assembly according to claim 4, wherein the first support surface of each holder block is formed flat.
13. The knife assembly according to claim 8, wherein the first support surface of each holder block is formed flat.
14. The knife assembly according to claim 1, wherein the second support surface of each holder block is formed flat.
15. The knife assembly according to claim 4, wherein the second support surface of each holder block is formed flat.
16. The knife assembly according to claim 8, wherein the second support surface of each holder block is formed flat.
17. The knife assembly according to claim 1, wherein the base end surface of the knife blade is formed flat.
18. The knife assembly according to claim 4, wherein the base end surface of the knife blade is formed flat.
19. The knife assembly according to claim 8, wherein the base end surface of the knife blade is formed flat.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(13) The following will describe the first embodiment of a knife assembly according to the present invention with reference to
(14) Referring to
(15) The knife blade holders 9 are disposed on the first blade surface 7D side of the knife blade 7 at positions where the threaded holes 7G are formed through the knife blade 7. Each knife blade holder 9 includes a holder block 9A having an L-shape as seen in the side view of
(16) Referring to
(17) Before mounting the knife assembly P2 to a knife carriage 1 (
(18) Referring to
(19) Additionally, each blade clamp 21 has formed at the center in the lower end thereof a recess 21C to receive therein one end of a piston rod 25B of a hydraulic cylinder 25 which will be described later. Specifically, a shaft 21E is fixedly mounted to the knife clamp 21 extending in the longitudinal direction of the knife blade 7 in the recess 21C of the blade clamp 21 and the piston rod 25B of the hydraulic cylinder 25 is pivotally connected at the one end thereof to the shaft 21E by way of a connection member 25C provided at the one end of the piston rod 25B and a bearing 21D mounted on the shaft 21E. The hydraulic cylinder 25 shown in
(20) Referring again to
(21) The following will describe procedures for mounting and removing the knife assembly P2 to and from the knife carriage 1. In mounting the knife assembly P2, all blade clamps 21, 23 are moved to their retracted inoperative position away from the blade back support plate 3, as shown in
(22) The knife assembly P2 set in the knife carriage 1 is used for peeling veneer from a wood block as described earlier with reference to
(23) As the blade clamps 21, 23 are retracted to the inoperative position, the knife assembly P2 is turned by its own weight with the blade clamps 21, 23 about the adjusting bolt head 15A to the position shown in
(24) The second embodiment of a knife assembly according to the present invention will now be described with reference to
(25) Referring firstly to
(26) The holder block 31 of the knife blade holder 30 has formed therethrough two holes, namely a threaded hole 31B extending in height direction H and a hole 31C extending in thickness direction T, respectively. Specifically, the threaded hole 31B, which corresponds to the threaded hole 9D in the first embodiment, is formed through the holder block 31 in height direction H. The hole 31C, which corresponds to the hole 9C in the first embodiment, is formed extending through the block holder 31 in thickness direction T and has one end thereof opened through the surface 31F of the recess 31A at a position spaced from the surface 31D at a distance L6 and from the top surface 31H of the holder block 31 at a distance L7. The adjusting bolt 35, which corresponds to the adjusting bolt 15 in the first embodiment, is inserted and screwed through the threaded hole 31B from the bottom side thereof. The adjusting bolt 35 has a lock nut 33.
(27) Additionally, the holder block 31 has a solid portion adjoining to the void portion or the cuboid-shaped recess 31A in longitudinal direction of the knife blade 37 and having a depth L2, a height L3 and a length L5. The surface area 31E in the top surface 31H of the holder block 31 forms the top surface of the solid portion. The surface area 31E is formed extending parallel to and spaced in the axial direction of the adjusting bolt 35 from the surface 31G.
(28) Such holder block 31 of the knife blade holder 30 may be made, for example, by preparing a workpiece having a cuboid shape and made of a hard material such as steel and removing or cutting a part from the block stock, which part includes one vertex of the cuboid shape of the workpiece. As with the first embodiment, the knife assembly P3 of the second embodiment includes a plurality of the above-described knife blade holders 30.
(29) Referring to
(30) As shown in
(31) Referring to
(32) As is apparent from the foregoing description, the surface 31F of the recess 31A of the holder block 30 serves as the first support surface and the surface area 31 of the holder block 31 as the second support surface of the present invention, respectively. As indicated above, the surface 31G of the recess 31A of the holder block 31 serves as alternative second support surface of the present invention.
(33) In this knife assembly P3, the knife height adjustment to determine the dimension L1 (
(34) In the knife assembly P3 according to the second embodiment in which the threaded hole 31B for the adjusting bolt 35 is formed through the holder block 31 at a position that is spaced away from the cutout recess 31A in the longitudinal direction L, the threaded hole 31B may be located close to the support surface 31F and hence to the first blade surface 37D. Therefore, the distance between the knife blade 37 and the adjusting bolt 35 in the knife assembly P3 is reduced in comparison with the knife assembly P2 of the first embodiment, as is apparent from comparison of
(35) It is to be noted that the present invention is not limited to the above-described embodiments, but it may be practiced in various ways as exemplified below.
(36) In the foregoing embodiments, the holder block 9A, 31 and the knife blade 7, 37 are fixed together through surface-to-surface contact between the knife blade 7, 37 and the holder block 9A, 13. According to the present invention, however, the support surfaces of the holder block and the base end surface of the knife blade need not be formed flat, but may be formed, for example, with a plurality of projections so that the contact between the knife blade and the holder block of the knife holder may provided by point-to-surface contact.
(37) In the first and the second embodiments, the threaded holes 7G, 37G are formed through the knife blades 7, 37, respectively. According to the present invention, however, the threaded holes need not necessarily be formed through the entire thickness of the knife blade as long as the holder block may be fixed to the knife blade with an appropriate strength.
(38) Additionally, in making the knife assembly P2, P3, the holder block 7A, 31 need not necessarily be fixed to the knife blade by means of fixing bolts. According to the present invention, however, the fixing of the holder block to the knife blade may be accomplished by means of adhesive or welding.
(39) The adjusting bolts 15, 35 in the first and the second embodiments are secured by means of the lock nuts 13, 33, respectively, to prevent loosening of the adjusting bolts. Alternatively, the adjusting bolt may be secured by using double-nut arrangement.
(40) In the above-described embodiments, it is so arranged that the end of the fixing bolts 11, 39 opposite from the heads does not project beyond the second blade surface 7A, 37A of the knife blade 7, 37. According to the present invention, however, the end of the fixing bolt may project slightly from the second surface of the knife blade as long as the knife assembly P2, P3 may be fixed securely to knife carriage 1 without any inconvenience.