POWER SPLIT CONTINUOUSLY VARIABLE TRANSMISSION WITH AT LEAST FOUR TRAVEL RANGES
20210188077 · 2021-06-24
Inventors
Cpc classification
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
F16H2037/0866
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2047/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2702/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/006
ELECTRICITY
B60K2006/4833
PERFORMING OPERATIONS; TRANSPORTING
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
F16H2037/0886
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/445
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K6/543
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/00
ELECTRICITY
Abstract
A continuously variable power-split transmission with at least four driving ranges, within which the gear ratio of the power-split transmission can be continuously varied by a variator. A first planetary gearset with a plurality of shafts can be connected via shifting elements with another planetary gearset that also has a plurality of shafts and can be connected with a transmission output shaft. The first planetary gearset comprises four shafts and can be connected, via a first shaft, with a transmission input shaft and a first shaft of the variator. Furthermore, the first planetary gearset is connected, via a second shaft, to a second shaft of the variator, and the first planetary gearset is coupled, via a third shaft, to halves of two shifting elements and, via a fourth shaft, the first planetary gearset is coupled to a shifting element half of a further shifting element.
Claims
1-28. (canceled)
29. A continuously variable power-split transmission (3) with at least four driving ranges, within which a gear ratio is continuously variable in an area of a variator (5), a first planetary gearset (P1) comprising first, second, third and fourth shafts (W11 to W14) being functionally connectable, via a plurality of shifting elements (K1 to K4), with a second planetary gearset (P2) that comprises a plurality of shafts (W21 to W23), the second planetary gearset (P2) being functionally connectable with a transmission output shaft (6), the first planetary gearset (P1) comprising the first, the second, the third and the fourth shafts (W11 to W14) and being functionally connectable, by way of the first shaft (W11), with a transmission input shaft (7) and a first shaft (8) of the variator (5) and by, way of the second shaft (W12), being functionally connected to a second shaft (9) of the variator (5), the first planetary gearset (P1) being coupled, by way of the third shaft (W13), to shifting element halves (10, 11) of two shifting elements (K1, K3) and, by way of the fourth shaft (W14), being coupled to a shifting element half (12) of a further shifting element (K2), first and second driving-direction clutches (KV, KR) being engagable in and disengagable from a force flow, and gearwheel pairs (15 and 16 or 18, 19 and 33) associated with the first and the second driving-direction clutches, such that a rotational direction of the transmission output shaft (6) corresponds to a rotational direction of the transmission input shaft (7) when the first driving-direction clutch (KV or KR) is engaged and is different therefrom when the second driving-direction clutch (KR or KV) is engaged, and the transmission input shaft (7) being functionally connectable with the first shaft (W11) of the first planetary gearset (P1), via the first and the second driving-direction clutches (KV, KR), or the transmission output shaft (6) being functionally connectable with the second planetary gearset (P2), via the first and the second driving-direction clutches (KV, KR).
30. The continuously variable power-split transmission according to claim 29, wherein the third shaft (W13) of the first planetary gearset (P1) is functionally connectable, via a first shifting element (K1), with whose shifting element half (10) the third shaft (W13) is coupled, with a first shaft (W21) of the second planetary gearset (P2), and by a second shifting element (K3), with whose shifting element half (11) the third shaft (W13) of the first planetary gearset (P1) is also coupled, with a second shaft (W22) of the second planetary gearset (P2).
31. The continuously variable power-split transmission according to claim 29, wherein the fourth shaft (W14) of the first planetary gearset (P1) is couplable by the further shifting element (K2) with a first shaft (W21) of the second planetary gearset (P2) and a shifting element half (13) of an additional shifting element (K4), so that by the additional shifting element (K4) the fourth shaft (W14) of the first planetary gearset (P1) is functionally connectable with a second shaft (W22) or with a third shaft (W23) of the second planetary gearset (P2).
32. The continuously variable power-split transmission according to claim 29, wherein the fourth shaft (W14) of the first planetary gearset (P1) is couplable by the further shifting element (K2) to a first shaft (W21) of the second planetary gearset (P2), while by an additional shifting element (K4) a second shaft (W22) of the second planetary gearset (P2) is functionally connectable with a third shaft (W23) of the second planetary gearset P2).
33. The continuously variable power-split transmission according to claim 29, wherein a second shaft (W22) of the second planetary gearset (P2) is connectable by a shifting element (B), in a rotationally fixed manner to a component fixed to a housing.
34. The continuously variable power-split transmission according to claim 29, wherein in the area of the transmission input shaft (7) a shifting element (K0) is provided, by which a drive machine (2) of a vehicle drive-train (1) made with the power-split transmission (3), that is couplable to the transmission input shaft (7), is functionally connectable with the first shaft (W11) of the first planetary gearset (P1) or is decouplable therefrom.
35. The continuously variable power-split transmission according to claim 29, wherein the transmission input shaft (7) is functionally connected to an electric machine (EM4).
36. The continuously variable power-split transmission according to claim 35, wherein the first and the second driving-direction clutches (KV, KR) are arranged in an area of the functional connection between the transmission input shaft (7) and the first planetary gearset (P1) or in an area of the functional connection between the second planetary gearset (P2) and the transmission output shaft (6).
37. The continuously variable power-split transmission according to claim 29, wherein the variator (5) is in a form of a hydraulic variator with two hydraulic machines (HM1, HM2), such that a displacement volume of at least one of the hydraulic machines (HM2) is variable.
38. The continuously variable power-split transmission according to claim 29, wherein the variator (5) is an electric variator with two electric machines (EM1, EM2).
39. The continuously variable power-split transmission according to claim 29, wherein the variator (5) is functionally connected by way of the first shaft (8), directly, or via spur gears (24, 25, 26) and/or via a first planetary gearset (PEM1), to the first shaft (W11) of the first planetary gearset (P1), and by way of the second shaft (9), directly, or via spur gears (29, 30) and/or via a first planetary gearset (PEM2), to the second shaft (W12) of the first planetary gearset (P1).
40. The continuously variable power-split transmission according to claim 29, wherein at least two of the first planetary gearset (P1), the second planetary gearset (P2), the first and the second driving-direction clutches (KV, KR), the shifting elements (K1 to K4, B) and the variator (5) are arranged coaxially with one another.
41. The continuously variable power-split transmission according to claim 29, wherein at least two of the first planetary gearset (P1), the second planetary gearset (P2), the first and the second driving-direction clutches (KV, KR), the shifting elements (K1 to K4, B) and the variator (5) are arranged offset from one another and on countershafts (31; 63) spaced apart from one another.
42. The continuously variable power-split transmission according to claim 29, wherein the variator (5) is arranged, in an axial direction, between the transmission input shaft (27) and the first planetary gearset (P1), coaxially with the first planetary gearset (P1) or, in the radial direction, offset relative to the first planetary gearset (P1).
43. The continuously variable power-split transmission according to claim 29, wherein the second shaft (W12) of the first planetary gearset (P1), in an axial direction, is connected to the second shaft (9) of the variator (5) between the transmission input (27) and the first planetary gearset (P1), while the first shaft (8) of the variator (5) is functionally connected to the first shaft (W11) of the first planetary gearset (P1), in the axial direction between the second planetary gearset (P2) and the transmission output (28).
44. The continuously variable power-split transmission according to claim 36, wherein the first and the second driving-direction clutches (KV, KR) are arranged radially offset relative to one another and, in an axial direction, in a common plane.
45. The continuously variable power-split transmission according to claim 43, wherein the transmission input (27) and the transmission output (28) are arranged on a same side or in the axial direction on different sides.
46. The continuously variable power-split transmission according to claim 29, wherein the first planetary gearset (P1) comprises a stepped planetary gearset and the first shaft (W11) of the first planetary gearset (P1) is connected to a sun gear (SR1) of the stepped planetary gearset, the second shaft (W12) of the first planetary gearset (P1) is connected to a ring gear (HR) of the stepped planetary gearset, the third shaft (W13) of the first planetary gearset (P1) is connected to a planetary carrier (PT) of the stepped planetary gearset and the fourth shaft (W14) of the first planetary gearset (P1) is connected to a further sun gear (SR2) of the stepped planetary gearset, and, on the planetary carrier (PT), rotatably mounted stepped planetary gearwheels (PR) mesh in an area with a larger diameter (PR2) with the ring gear (HR) and the further sun gear (SR2), whose diameter is smaller than the diameter of the sun gear (SR1), and the planetary gearwheels (PR) engage in an area with a smaller diameter (PR1) with the sun gear (SR1).
47. The continuously variable power-split transmission according to claim 29, wherein the first planetary gearset (P1) comprises two ring gears (HR1, HR2), a sun gear (SR) and a planetary carrier (PT), planetary gearwheels (PR11, PR21) are mounted to rotate on the planetary carrier (PT), at least one first planetary gearwheel (PR11) meshes with one of the ring gears (HR1) and with at least one second planetary gearwheel (PR21), while the at least one second planetary gearwheel (PR21) engages with the other ring gear (HR2) and the sun gear (SR), and the first shaft (W11) of the first planetary gearset (P1) is connected to one of the ring gears (HR1), the second shaft (W12) of the first planetary gearset (P1) is connected to the other ring gear (HR2), the third shaft (W13) of the first planetary gearset (P1) is connected to the planetary carrier (PT) and the fourth shaft (W14) of the first planetary gearset (P1) is connected to the sun gear (SR).
48. The continuously variable power-split transmission according to claim 47, wherein the first planetary gearwheel (PR11) and the second planetary gearwheel (PR21) are arranged offset from one another in an axial direction and are mounted to rotate on the planetary carrier (PT) on a same diameter, and, like the two ring gears (HR1, HR2), they have the same number of teeth.
49. The continuously variable power-split transmission according to claim 29, wherein the first planetary gearset (P1) comprises two simple planetary gear assemblies (PE1, PE2), each with a respective ring gear (HRE1, HRE2), a planetary carrier (PTE1, PTE2) with planetary gearwheels (PRE1, PRE2) mounted to rotate thereon, and a sun gear (SRE1, SRE2), the first shaft (W11) of the first planetary gearset (P1) is connected to the planetary carrier (PTE1) of the first simple planetary gear assembly (PE1), the second shaft (W12) of the first planetary gearset (P1) is connected to the sun gear (SRE1) of the first simple planetary gear assembly (PE1) and to the ring gear (HRE2) of the second simple planetary gear assembly (PE2), the third shaft (W13) of the first planetary gearset (P1) is connected to the planetary carrier (PTE2) of the second simple planetary gear assembly (PE2), and the fourth shaft (W14) of the first planetary gearset (P1) is connected to the sun gear (SRE2) of the second simple planetary gear assembly (PE2) and to the ring gear (HRE1) of the first simple planetary gear assembly (PE1).
50. The continuously variable power-split transmission according to claim 49, wherein the first simple planetary gear assembly (PE1) is arranged radially inside the second simple planetary gear assembly (PE2).
51. The continuously variable power-split transmission according to claim 29, wherein the first planetary gearset (P1) comprises two simple planetary gear assemblies (PE1, PE2), each with a ring gear (HRE1, HRE2), a planetary carrier (PTE1, PTE2) with planetary gearwheels (PRE1, PRE2) mounted to rotate on thereon, and a sun gear (SRE1, SRE2), the first shaft (W11) of the first planetary gearset (P1) is connected to the planetary carrier (PTE1) of the first simple planetary gear assembly (PE1), the second shaft (W12) of the first planetary gearset (P1) is connected to the ring gear (HRE2) of the second simple planetary gear assembly (PE2), the third shaft (W13) of the first planetary gearset (P1) is connected to the planetary carrier (PTE2) of the second simple planetary gear assembly (PE2) and to the ring gear (HRE1) of the first simple planetary gear assembly (PE1), and the fourth shaft (W14) of the first planetary gearset (P1) is connected to the sun gear (SRE2) of the second simple planetary gear assembly (PE2) and to the sun gear (SRE1) of the first simple planetary gear assembly (PE1).
52. The continuously variable power-split transmission according to claim 29, wherein the first planetary gearset (P1) comprises a Ravigneaux gearset, the first shaft (W11) of the first planetary gearset (P1) is functionally connected to a planetary carrier (PT) of the Ravigneaux gearset, the second shaft (W12) of the first planetary gearset (P1) is functionally connected to a sun gear (SR1) of the Ravigneaux gearset, the third shaft (W13) of the first planetary gearset (P1) is functionally connected to a ring gear (HR) of the Ravigneaux gearset and the fourth shaft (W14) of the first planetary gearset (P1) is functionally connected to a further sun gear (SR2) of the Ravigneaux gearset, and the sun gear (SR1) has a smaller diameter than the further sun gear (SR2).
53. The continuously variable power-split transmission according to claim 29, wherein the first planetary gearset (P1) of the power-split transmission (3) comprises a planetary gearset with two ring gears (HR1, HR2), a planetary carrier (PT) and a sun gear (SR), a plurality of planetary gearwheels (PR11, PR21) are mounted to rotate on the planetary carrier (PT) and some of the planetary gearwheels (PR11) have a longer axial length than a rest of the planetary gearwheels (PR21), the longer planetary gearwheels (PR11) mesh with one of the ring gears (HR2), the sun gear (SR) and the shorter planetary gearwheels (PR21), the shorter planetary gearwheels (PR21) engage with the further ring gear (HR1) and the longer planetary gearwheels (PR11), and one ring gear (HR2) has a smaller diameter than the other ring gear (HR1) and is radially surrounded by the larger ring gear (HR1).
54. The continuously variable power-split transmission according to claim 53, wherein the first shaft (W11) of the first planetary gearset (P1) is coupled to the planetary carrier (PT), the second shaft (W12) of the first planetary gearset (P1) is coupled to the sun gear (SR), the third shaft (W13) of the first planetary gearset (P1) is coupled to the larger ring gear (HR1) and the fourth shaft (W14) of the first planetary gearset (P1) is coupled to the smaller ring gear (HR2).
55. The continuously variable power-split transmission according to claim 29, wherein the second planetary gearset (P2) is in a form of a simple planetary gear assembly, a first shaft (W21) of the second planetary gearset (P2) is a sun gear, a second shaft (W212) of the second planetary gearset (P2) is a ring gear and a third shaft (W23) of the second planetary gearset (P2) is a planetary carrier, with planetary gearwheels (W24) mounted to rotate on the planetary carrier (W23).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0045]
[0046] The first planetary gearset P1 is functionally connected by way of a first shaft W11 to a transmission input shaft 7 and a first shaft 8 of the variator 5. Furthermore, the first planetary gearset P1 is connected by a second shaft W12 to a second shaft 9 of the variator 5. In addition the first planetary gearset P1 is coupled by a third shaft W13 to shifting element halves 10, 11 of the shifting elements K1 and K3 and by a fourth shaft W14 to a shifting element half 12 of a further shifting element K2.
[0047] The third shaft W13 of the first planetary gearset P1 can be functionally connected via the shifting element K1 with a first shaft W21, in the form of a sun gear, of the second planetary gearset P2 and by means of the further shifting element K3 with a second shaft W22 of the second planetary gearset P2.
[0048] Moreover, the fourth shaft W14 of the first planetary gearset P1 can be coupled by the further shifting element K2 to the first shaft W21 of the second planetary gearset P2 and to a shifting element half 13 on the transmission input side of an additional shifting element K4, whose shifting element half 78 on the transmission output side is connected to a third shaft W23 of the second planetary gearset P2. Thus, the fourth shaft W14 of the first planetary gearset P1 can be functionally connected via the additional shifting element K4 with the third shaft W23 of the second planetary gearset P2.
[0049] In the present case the second planetary gearset P2 can be functionally connected via the driving-direction clutches KV and KR, by way of its third shaft W23 which is in the form of a planetary carrier, with the transmission output shaft 6.
[0050] In the present case the third shaft W23 of the second planetary gearset P2 is connected in a rotationally fixed manner to a common shifting element half 14 of the driving-direction clutches KV and KR. If both driving-direction clutches KV and KR are open, the functional connection between the third shaft W23 of the second planetary gearset P2 and the transmission output shaft 6 is separated. For the case when the driving-direction clutch KV for forward driving is closed and the driving-direction clutch KR for reverse driving is at the same time in its fully open operating condition, a loose wheel 15 arranged to rotate on the third shaft W23 of the second planetary gearset P2 is connected to the third shaft W23. The loose wheel 15 meshes with a fixed wheel 16 of a countershaft 17, which is made with a further fixed wheel 18.
[0051] The further fixed wheel 18 in turn meshes with a fixed wheel 19 of the transmission output shaft 6, which in the example embodiment of the vehicle drive-train 1 shown in
[0052] Otherwise than as above, the transmission output shaft 6 can be coupled to one or more drivable vehicle axles in other suitable ways. The connection between the transmission output shaft 6 and such drivable vehicle axles can be formed by means of a central differential with an associated bridging clutch or other suitable coupling devices. In the area of the central differential power-splitting takes place between two drivable vehicle axles without any additional control and regulation complexity, wherein the power-splitting of the central differential can be deactivated by means of the bridging clutch with little complexity.
[0053] Furthermore, it is possible to connect to one another two drivable axles that can be brought into functional connection with the transmission output shaft 6, and in that way to provide a permanent all-wheel drive or to couple only one drivable vehicle axle, preferably the rear axle of the vehicle, with the transmission output shaft.
[0054] Depending on the respective application at hand, the drivable vehicle axle functionally connected to the transmission output shaft 6 by means of the bevel gear 20 can be a vehicle rear axle or a vehicle front axle and the drivable further vehicle axle functionally connected to the countershaft 23 can be the vehicle front axle or the vehicle rear axle.
[0055] The first shaft 8 of the variator 5 is, in the present case, functionally connected to the transmission input shaft 7 by way of a fixed wheel 24 of the first shaft 8 of the variator 5, an intermediate gearwheel 25 that meshes with it and a fixed wheel 26 of the transmission input shaft 7 that engages with the gearwheel 25. For that purpose, starting from the transmission input 27 the transmission input shaft 7 extends, in the axial direction of the continuously variable power-split transmission 3 as far as the transmission output 28 and, depending on the respective application at hand, also beyond the drivable vehicle axle arranged in the area of the transmission output 28 in the axial direction of the vehicle drive-train 1. In addition. the transmission input shaft 7 can be brought, in the area of the transmission output 28 in a manner known as such, into functional connection with a so-termed power take-off (PTO) shaft via a PTO transmission, by way of which so-termed attachment devices of the vehicle made with the vehicle drive-train 1 can be acted upon by or supplied with torque from the drive machine 2.
[0056] The second shaft 9 of the variator 5 is in the present case functionally connected via a gearwheel 29 connected in a rotationally fixed manner to the second shaft W12 of the first planetary gearset P1 and a fixed wheel 30 of the second shaft 9 of the variator 5 that meshes with it. In addition, the second shaft W22 of the second planetary gearset P2, which shaft is in the form of a ring gear, can be made rotationally fixed or fixed to the housing by means of a shifting element B in the form of a brake when the shifting element B is in its closed operating condition.
[0057] In the example embodiment of the power-split transmission 3 shown in
[0058] To obtain the first driving range, within which the gear ratio of the power-split transmission 3 is highest and by virtue of which the largest traction force can be delivered, the first shifting element K1 and the further shifting element B must be closed whereas the other shifting elements K2 to K4 must be changed to their open operating condition. To be able to engage the second driving range in the power-split transmission 3, which follows on from the first driving range, the two shifting elements K2 and B must be closed, whereas the shifting elements K1, K3 and K4 must be changed to or kept in their open operating condition.
[0059] The third driving range in the power-split transmission 3, which in turn follows on from the second driving range, is engaged when the two shifting elements K2 and K3 are closed and the shifting elements K1, K4 and B are in their open operating condition. The fourth driving range, which follows on from the third driving range, is then engaged in the power-split transmission 3 when the shifting elements K1, K3 and B are open and the shifting elements K2 and K4 are closed at the same time. The vehicle made with the vehicle drive-train 1 is operated in the forward driving direction regardless of which of the four driving ranges in the power-split transmission 3 is engaged, when the driving-direction clutch KV is closed and the driving-direction clutch KR is open. In contrast, such a vehicle is operated in the reverse driving direction when the driving-direction clutch KR is closed and the other driving-direction clutch KV is open.
[0060] The first planetary gearset P1, the shifting elements K1 to K4, the second planetary gearset P2, the shifting element B and the driving-direction clutches KV and KR are in the present case all arranged coaxially with one another on the transmission input shaft 7, so that in the radial direction the power-split transmission 3 demands little fitting space.
[0061] Furthermore, the first planetary gearset P1 comprises a stepped planetary gear assembly. In this case the first shaft W11 of the first planetary gearset P1 is connected to a sun gear SR1 of the stepped planetary gear assembly. The second shaft W12 of the first planetary gearset P1 is functionally connected to a ring gear HR of the stepped planetary gear assembly, while the third shaft W13 of the first planetary gearset P1 is coupled to a planetary carrier PT of the stepped planetary gear assembly, on which stepped planetary gearwheels PR are mounted to rotate. The fourth shaft W14 of the first planetary gearset P1 is connected to a further sun gear SR2 of the stepped planetary gear assembly.
[0062] The stepped planetary gearwheels PR mesh in a larger diameter area PR2 with the ring gear HR and the further sun gear SR2, whose diameter is smaller than the diameter of the sun gear SR1. Moreover, the planetary gearwheels PR engage in an area of smaller diameter PR1 with the sun gear SR1.
[0063]
[0064] In the example embodiment shown in
[0065] In contrast to the two embodiments of the power-split transmission 3 shown in
[0066] The example embodiment of the vehicle drive-train 1 shown in
[0067] The first shaft W11 of the first planetary gearset P1 is connected to the first ring gear HR1. The second shaft W12 of the first planetary gearset P1 is coupled rotationally fixed to the other ring gear HR2, while the third shaft W13 of the first planetary gearset P1 is connected rotationally fixed to the planetary carrier PT. The fourth shaft W14 of the first planetary gearset P1 is in turn connected to the sun gear SR. In the first planetary gearset P1 shown in
[0068] The first planetary gearset P1 of the example embodiment of the vehicle drive-train 1 shown in
[0069] The vehicle drive-train 1 shown in
[0070] The example embodiment of the vehicle drive-train 1 shown in
[0071] In the embodiment of the vehicle drive-train 1 shown in
[0072] For that purpose the loose wheel 33 and the fixed wheel 18 mesh with a fixed wheel 72 connected to the countershaft 31 in a rotationally fixed manner. The countershaft 31 can be coupled to the transmission output shaft 6 by way of the first planetary gearset P1, the shifting elements K1 to K4 and the second planetary gearset P2. In this case the transmission output shaft 6 is functionally connected, via a fixed wheel 34 and a fixed wheel 35 of the third shaft 23 of the second planetary gearset P2 that meshes with it, to the third shaft 23 of the second planetary gearset P2.
[0073]
[0074] In the example embodiment of the vehicle drive-train 1 shown in
[0075] Basically, when the variator 5 is made as an electric variator the possibility exists of supplying electrical energy to other electric consumers, such as an additional electric machine EM3, an additional electric accumulator 46 and an on-board electric system 47, in a simple manner by means of an appropriate regulation and control system 48. In such a case the regulation and control ability can be better realized by comparison with a hydraulic variator.
[0076] In addition the possibility exists, that during operation in the motor mode by virtue of the on-board electric accumulator 46 and/or via an external current supply such as a power network or the like, the electric machines EM1 and EM2 can be supplied with electrical energy. For that purpose a vehicle can for example be made with a corresponding interface such as a power socket and/or a plug, in order to be able to connect the vehicle or its electric machines EM1, EM2 to the external power source to the desired extent.
[0077] The further example embodiment of the vehicle drive-train 1 shown in
[0078] Compared with the direct connection to the transmission input shaft 7 and the second shaft W12 of the first planetary gearset P1, shown in
[0079] Furthermore, during the operation of the vehicle drive-train 1 while the drive machine 2 is stationary, for example at a rotational speed equal to 2000 r/min, the first electric machine EM1 can be operated at a constant rotational speed which, with a corresponding gear ratio of the planetary gearset PEM1, is for example around 6000 r/min. In contrast, the rotational speed of the second electric machine EM2 in the last-described numerical example is then continuously varied between a first rotational speed, for example −6000 r/min and a second rotational speed, for example +6000 r/min. Thereby, the overall gear ratio of the power-split transmission 3 within the driving range engaged at the time can be changed continuously to the desired extent along with a high efficiency of the electric machines EM1 and EM2.
[0080] Compared with a hydraulic variator the electric variator 5 can be operated with greater efficiency, but the electric variator 5 is characterized by lower power density and at present incurs higher manufacturing costs than the use of a hydraulic variator.
[0081] A further example embodiment of the vehicle drive-train 1 is shown in
[0082] In this embodiment of the two planetary gearsets PEM1 and PEM2, during the operation of the vehicle drive-train 1 no centrifugal forces act upon the planetary gearwheels 44 or 45 arranged to rotate on the planetary carriers, 42 and 43, respectively. Compared with the structure of the vehicle drive-train 1 according to
[0083] A further example embodiment of the vehicle drive-train 1 is shown in
[0084] Due to the transmission-input-side arrangement of the driving-direction clutches KV and KR, these are again made smaller than if the driving-direction clutches KV and KR had been arranged on the transmission output side. In addition, in the embodiment shown in
[0085] In the example embodiment of the vehicle drive-train 1 shown in
[0086] In the embodiment of the vehicle drive-train 1 shown in
[0087] In contrast to this, the power density of the electric machines EM1 and EM2 used in the example embodiments according to
[0088] In the embodiment of the vehicle drive-train 1 shown in
[0089] An example embodiment characterized by occupying little fitting space in the axial direction is shown in
[0090] In addition the transmission input shaft 7 can be connected in a rotationally fixed manner by means of the driving-direction clutch KV to the loose wheel 15, which meshes with the fixed wheel 18 of the countershaft 17. The further fixed wheel 18 of the countershaft 17 engages with a fixed wheel 59 of the countershaft 31, so that a torque applied to the transmission input shaft 7 can be transmitted to the countershaft 31 by way of the gear chain comprising the driving-direction clutch KV and the gearwheels 15, 16, 18 and 59.
[0091] If the vehicle made with the vehicle drive-train 1 according to
[0092] Depending on the application case at the time, it is also possible that the transmission output shaft 6 is or can be brought into functional connection with one or more drivable vehicle axles by way of further gearwheel stages.
[0093] The vehicle drive-train 1 shown in
[0094]
[0095] The second electric machine EM2 is arranged in the axial direction on the side of the second planetary gearset P2 facing away from the drive machine 2. Compared with the embodiment of the vehicle drive-train 1 according to
[0096] In the vehicle drive-train 1 shown in
[0097]
[0098] The loose wheel 33 arranged together with the driving-direction clutch KR for reverse driving on the transmission input shaft 7, when the driving-direction clutch KR is in its closed condition, is connected rotationally fixed to the transmission input shaft 7 and meshes with the fixed wheel 59 of the countershaft 31. The loose wheel 15 associated with the driving-direction clutch KV for forward driving, when the driving-direction clutch KV is in its closed condition, is connected rotationally fixed to the fixed wheel 18, which is also engaged with the fixed wheel 59 of the countershaft. The loose wheel 15 meshes with a fixed wheel 73 of the transmission input shaft 7.
[0099] An embodiment of the vehicle drive-train 1 extended by a further shifting element K0 of the power-split transmission 3 compared with the embodiment of the vehicle drive-train 1 shown in
[0100] In addition, the possibility exists of arranging the shifting element K0 and the planetary gearset PEM1, again in a space-saving manner, radially within the first electric machine EM1 of the variator 5.
[0101] The additional shifting element K0 offers the possibility of enabling a vehicle made with the vehicle drive-train 1 according to
[0102] A further example embodiment of the vehicle drive-train 1 is shown in
[0103] In the further example embodiment of the vehicle drive-train 1 shown in
[0104] A further development of the vehicle drive-train 1 shown in
[0105] In contrast to the above, in the further example embodiment of the vehicle drive-train 1 shown in
[0106]
[0107] On the planetary carrier PT, a total of six planetary gearwheels PR11 and PR21 are mounted to rotate. In the present case three planetary gearwheels PR11 have a longer axial length than three other planetary gearwheels PR21. The longer planetary gearwheels PR11 mesh with the ring gear HR, the further sun gear SR2 and the shorter planetary gearwheels PR21. The shorter planetary gearwheels PR21 also engage with the smaller sun gear SR1.
[0108] The configuration of the first planetary gearset P1 with a Ravigneaux gearset has the advantage that the continuously variable power-split transmission 3 can be produced less expensively and takes up less fitting space, since the Ravigneaux gearset has only one web or planetary carrier PT and one ring gear HR.
[0109] A further embodiment of the vehicle drive-train 1 is shown in
[0110] On the planetary carrier PT are preferably mounted to rotate a total of six planetary gearwheels PR11 and PR21. Three planetary gearwheels PR11 are in this case axially longer than three other planetary gearwheels PR21. The longer planetary gearwheels PR11 mesh with the ring gear HR2, the sun gear SR and the shorted planetary gearwheels PR21. In addition the shorter planetary gearwheels PR21 engage with the other ring gear HR1. The ring gear HR2 has a smaller diameter than the ring gear HR1, and is surrounded radially by the larger ring gear HR1
[0111] The first shaft W11 of the first planetary gearset P1 is connected to the planetary carrier PT, while the second shaft W12 of the first planetary gearset P1 is functionally connected to the sun gear SR. In addition the third shaft W13 of the first planetary gearset P1 is coupled to the larger ring gear HR1 and the fourth shaft W14 of the first planetary gearset P1 is connected to the smaller ring gear HR2.
[0112] Besides the assemblies of the vehicle drive-train 1 according to
[0113] Basically, all the example embodiments of the vehicle drive-train 1 or its continuously variable power-split transmission 3 shown in the drawing can be produced with a first planetary gearset P1 designed in accordance with
[0114] In addition, there is also the possibility that the different shifting elements are implemented as positive and/or frictional shifting elements, i.e. as claw shift elements, as synchronizers or as multi-plate clutches or multi-plate brakes. In addition, it can also be provided that changes between the driving ranges with low loads on the shifting elements K1 to K4 and B are carried out essentially synchronously.
[0115] Reversing processes too, of a vehicle built with a vehicle drive-train 1 can be assisted or carried out by appropriate actuation of the two driving-direction clutches KV and KR. In that connection it should also be pointed out that the mode of action of the two driving-direction clutches KV and KR can deviate from the mode of action described earlier, depending on the configuration of the vehicle drive-train 1 chosen, to the extent that a vehicle built with the vehicle drive-train 1 is driven in the reverse direction when the driving-direction clutch KV is closed and in the forward direction when the driving-direction clutch KR is closed.
INDEXES
[0116] 1 Vehicle drive-train [0117] 2 Drive machine [0118] 3 Continuously variable power-split transmission [0119] 4 Drive output [0120] 5 Variator [0121] 6 Transmission output shaft [0122] 7 Transmission input shaft [0123] 8 First shaft of the variator [0124] 9 Second shaft of the variator [0125] 10 Shifting element half of the shifting element K1 [0126] 11 Shifting element half of the shifting element K2 [0127] 12 Shifting element half of the shifting element K3 [0128] 13 Shifting element half of the shifting element K4 [0129] 14 Shifting element half of the driving-direction clutches KV and KR [0130] 15 Loose wheel [0131] 16 Fixed wheel of the countershaft 17 [0132] 17 Countershaft [0133] 18 Further fixed wheel of the countershaft 17 [0134] 19 Fixed wheel of the transmission output shaft [0135] 20 Bevel gear [0136] 21 Further fixed wheel of the transmission output shaft [0137] 22 Loose wheel of the further countershaft 23 [0138] 23 Further countershaft [0139] 24 Fixed wheel of the first shaft of the variator [0140] 25 Intermediate wheel [0141] 26 Fixed wheel [0142] 27 Transmission input [0143] 28 Transmission output [0144] 29 Gearwheel [0145] 30 Fixed wheel [0146] 31 Countershaft [0147] 32 Loose wheel [0148] 33 Loose wheel [0149] 34 Fixed wheel [0150] 35 Fixed wheel [0151] 36 Rotor of the first electric machine [0152] 37 Rotor of the second electric machine [0153] 38 Ring gear of the planetary gearset PEM1 [0154] 39 Ring gear of the planetary gearset PEM2 [0155] 40 Sun gear of the planetary gearset PEM1 [0156] 41 Sun gear of the planetary gearset PEM2 [0157] 42 Planetary carrier of the planetary gearset PEM1 [0158] 43 Planetary carrier of the planetary gearset PEM2 [0159] 44 Planetary gearwheel of the planetary gearset PEM1 [0160] 45 Planetary gearwheel of the planetary gearset PEM2 [0161] 46 Electric accumulator [0162] 47 On-board electrical network [0163] 48 Regulation and control system [0164] 49 Hollow shaft [0165] 50 Countershaft [0166] 51 Fixed wheel of the hollow shaft 49 [0167] 52 Fixed wheel of the countershaft 50 [0168] 53 Fixed wheel of the countershaft 50 [0169] 54 Loose wheel [0170] 55 Fixed wheel of the hollow shaft 56 [0171] 56 Hollow shaft [0172] 57 Further countershaft [0173] 58 Loose wheel of the further countershaft 57 [0174] 59 Fixed wheel of the countershaft 31 [0175] 60 Fixed wheel of the further countershaft 57 [0176] 61 Fixed wheel of the third shaft W23 of the second planetary gearset P2 [0177] 62 Fixed wheel [0178] 63 Countershaft [0179] 64 Motor output shaft of the drive machine [0180] 65 Rotor of the further electric machine EM4 [0181] 66 Regulation and control system [0182] 67 Further electric consumer [0183] 68 Electric storage device [0184] 69 On-board electrical network [0185] 70 Spur gear stage [0186] 71 Gear chain [0187] 72 Fixed wheel of the countershaft 31 [0188] 73 Fixed wheel of the transmission input shaft [0189] 74 Sun gear of the planetary gearset PEM4 [0190] 75 Ring gear of the planetary gearset PEM4 [0191] 76 Planetary carrier of the planetary gearset PEM4 [0192] 77 Planetary gearwheels of the planetary gearset PEM4 [0193] 78 Shifting element half of the shifting element K4 [0194] B Shifting element [0195] EM1, EM2 Electric machine [0196] EM3 Electric machine [0197] EM4 Further electric machine [0198] HM1, HM2 Hydraulic machine [0199] HR Ring gear [0200] HR1, HE2 Ring gar [0201] HRE1, HRE2 Ring gear [0202] K0 Further shifting element [0203] K1 to K4 Shifting elements [0204] K23 Further shifting element [0205] KV, KR Driving-direction clutch [0206] P1 First planetary gearset [0207] P2 Second planetary gearset [0208] PE1, PE2 Simple planetary gear assembly of the first planetary gearset [0209] PEM1, PEM2, PEM4 Planetary gearset [0210] PR Planetary gearwheel [0211] PR1 Smaller diameter area of the planetary gearwheel [0212] PR2 Larger diameter area of the planetary gearwheel [0213] PR11, PR21 Planetary gearwheel [0214] PRE1, PRE2 Planetary gearwheel [0215] PT Planetary carrier [0216] PTE1, PTE2 Planetary carrier [0217] SR, SR1, SR2 Sun gear [0218] SRE1, SRE2 Sun gear [0219] W11 to W14 Shaft of the first planetary gearset [0220] W21 to W23 Shaft of the second planetary gearset [0221] W24 Planetary gearwheels of the second planetary gearset