AUTOMATIC ANALYZER AND OPTICAL MEASUREMENT METHOD FOR OBTAINING MEASUREMENT SIGNALS FROM LIQUID MEDIA
20210197188 · 2021-07-01
Inventors
- Herfried Huemer (Feldbach, AT)
- Arnold Bartel (Graz, AT)
- Patrick Kraus-Füreder (Graz, AT)
- Robert Scholz-Mareich (Graz, AT)
- Wolfgang Sprengers (Vasoldsberg, AT)
- Michael Bergbaur (St. Marein Bei Graz, AT)
- Reinhard Marik (Graz, AT)
Cpc classification
B01L3/0289
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01N35/02
PHYSICS
Abstract
Aspects of the present disclosure are directed to a method and a device for carrying out chemical, biochemical and/or immunochemical analyses of liquid samples, which are present in a sample store of an automatic analyzer, with the aid of liquid reagents, which are present in at least one reagent store of the analyzer. In one embodiment, a analyzer is disclosed including cuvettes for holding the liquid samples and reagents, the cuvettes are arranged in at least one stationary, linear cuvette array. The analyzer further has an optical measurement unit with a stationary light-supplying unit which has at least one light distributor device that feeds the light from a plurality of LED light sources emitting in a spectrally different manner in the UV/VIS/NIR wavelength range into the inlet windows of the individual cuvettes of the cuvette array. The optical measurement unit further includes a stationary detection unit assigned to outlet windows of the cuvettes and further includes a plurality of photodiodes.
Claims
1. An automatic analyzer for carrying out chemical, biochemical and/or immunochemical analyses of liquid samples, which are present in a sample store of the analyzer, with the aid of liquid reagents, which are present in at least one reagent store of the analyzer, the automatic analyzer comprising: a plurality of cuvettes configured and arranged for receiving the liquid samples and liquid reagents, each cuvette having a lateral inlet window and at least one lateral outlet window, wherein the plurality of cuvettes is arranged as at least one stationary, linear cuvette array in the analyzer, a pipettor configured and arranged which is designed to be movable in an x-direction along a line of movement defined by the linear cuvette array, said pipettor including at least one pipetting module configured and arranged to be movable in a y-direction, the y-direction being substantially normal to the x-direction, and at least one hollow needle of said pipetting module configured and arranged to be lowerable in a z-direction into the plurality of cuvettes and also into individual vessels of the sample store and/or the at least one reagent store, an optical measurement unit including a stationary light-supplying unit including at least one light distributor device configured and arranged to feed the light from a plurality of LED light sources emitting in a spectrally different manner in the UV/VIS/NIR wavelength range into the lateral inlet windows of the individual cuvettes, and a stationary detection unit assigned to the lateral outlet windows and which has a plurality of photodiodes, a cuvette washing unit configured and arranged to be movable in the x-direction, for cleaning the cuvettes, a needle washing unit configured and arranged for cleaning the at least one hollow needle, a stationary temperature control unit configured and arranged for setting a predefinable measurement temperature in the cuvettes, and wherein the light distributor device has a cavity, and first and second inner surfaces of the cavity are at least partially mirrored and/or diffusely reflective, and wherein at least one of the plurality of photodiodes is fixedly assigned to each cuvette.
2. The analyzer according to claim 1, wherein the light distributor device has, for each LED light source, an inlet opening configured and arranged for feeding the light into the cavity, and wherein the light distributor device has, for each cuvette of the cuvette array, an outlet opening configured and arranged for feeding the light into the cuvette.
3. The analyzer according to claim 2, wherein the first inner surface of the light distributor device is located opposite the outlet openings to the cuvettes, and the first inner surface is diffusely reflective.
4. The analyzer according to claim 2, wherein the second inner surface of the light distributor device is located opposite the inlet openings of the LED light sources, and the second inner surface is corrugated and reflective.
5. The analyzer according to any one of claim 2, wherein at least some of the plurality of LED light sources have optical filters configured and arranged to improve the spectral characteristic.
6. The analyzer according to claim 5, wherein the optical filter is at least one narrowband interference filter, and further including at least one optical element configured and arranged for collimating the light in the light path on an input side of the at least one narrowband interference filter.
7. The analyzer according to claim 5, wherein the LED light source has an LED arranged in a TIR lens and is configured and arranged to collimate the emitted light.
8. The analyzer according to claim 5, further including a tubular body configured and arranged for eliminating non-parallel beam components, the tubular body is arranged in the light path on the input side of the optical filter, wherein the tubular body includes through-openings parallel to the longitudinal axis of the tubular body, walls of said through-openings consisting of a light-absorbing material or being coated with such a material.
9. The analyzer according to claim 6, further including a converging lens arranged on the input side of the at least one narrowband interference filter, the converging lens is configured and arranged to align in parallel the light emitted by one of the plurality of LED light sources.
10. The analyzer according to claim 8, wherein the optical measurement unit further includes a diverging lens arranged on the output side of the interference filter, the diverging lens configured and arranged to fan out the radiation entering the at least one light distributor device.
11. The analyzer according to any one of claim 1, further including channel-like feedthroughs arranged in a wall of a cuvette receptacle on the entry side of the inlet window and on the exit side of the outlet window, said channel-like feedthroughs having fittings or modifications configured and arranged to eliminate undesired radiation components of the inlet radiation exiting from the light distributor device and of the measurement radiation exiting from the cuvette.
12. The analyzer according to claim 11, wherein the fittings or modifications of the channel-like feedthroughs in the cuvette receptacle of each cuvette are designed (1) as a channel having a smooth surface with a diameter smaller than the length, or (2) as a feedthrough having a cavity or a clearance or (3) as a feedthrough having a fluted or toothed structure.
13. The analyzer according to claim 11, wherein walls of the channel-like feedthroughs consist of a light-absorbing material or are coated with a light-absorbing material.
14. The analyzer according to any one of claim 1, further including reference detectors arranged on the light distributor device (542) on an outlet side of through-openings or pinhole diaphragms arranged in a wall of the light distributor device.
15. The analyzer according to claim 1, wherein the stationary cuvette array is segmented, and the analyzer further including a separate light distributor device fixedly assigned to each segment of the stationary cuvette array.
16. The a nalyzer according to claim 1, wherein the photodiodes photodiode array on a common circuit board.
17. The analyzer according to claim 1, further including a second pipettors which is configured and arranged to be movable independently of the pipettor in the x-direction.
18. The analyzer according to claim 1, wherein the pipettor has two pipetting modules configured and arranged to be movable independently of one another and parallel to one another in the y-direction.
19. The analyzer according to claim 1, wherein the pipettor includes a base structure configured and arranged to be movable in the x-direction, and to which two beams are attached, said two beams being oriented parallel to one another and projecting horizontally in the y-direction, and pipetting modules, which are each independently configured and arranged to move past one another, and are arranged on the mutually facing longitudinal sides of said beams, each pipetting module having at least one hollow needle configured and arranged to be lowerable into the individual vessels and cuvettes.
20. The analyzer according to claim 19, wherein the two beams are connected at an end remote from the base structure so as to form a frame structure.
21. The analyzer according to claim 19, wherein the at least one hollow needle of the two pipetting modules is configured and arranged to be moved past one another, and maintain a minimum spacing from one another in the x-direction of 2 to 16 mm when the two pipetting modules move past one another.
22. The analyzer according to claim 1, wherein the needle washing unit is arranged on the pipettor and is configured and arranged to be movable with the pipettor.
23. The analyzer according to claim 1, wherein the cuvette washing unit is configured and arranged as a movable machine component which in each washing position has access to one cuvette or to a group of cuvettes simultaneously arranged next to one another.
24. The analyzer according to claim 1, wherein the temperature control unit includes heating foils in thermal contact with individual cuvettes or groups of cuvettes, and the temperature control unit is configured and arranged to apply different temperature levels to each of the cuvettes.
25. The analyzer according to claim 1, wherein the temperature control unit includes a cuvette block configured and arranged to be regulated to a predefined target temperature, said cuvette block having a temperature control means and is positioned in thermal contact with the individual cuvettes.
26. The analyzer according to claim 1, further including a mixer unit configured and arranged for mixing the samples and the reagents in the cuvettes, the mixer unit including stationary mixer units configured and arranged to be assigned to the cuvettes, at least one ultrasonic transducer configured and arranged for introducing ultrasonic energy into the cuvettes being attached to each of the plurality of cuvettes, wherein the ultrasonic transducer is designed as a piezoelectric thickness-mode transducer and is connected to a control unit configured and arranged to actuate the at least one ultrasonic transducer as a function of parameter values of the liquid media.
27. The analyzer according to claim 25, further including a mixer unit configured and arranged for mixing the samples and the reagents in the cuvettes, the mixer unit including stationary mixer units configured and arranged to be assigned to the cuvettes, at least one ultrasonic transducer configured and arranged for introducing ultrasonic energy into the cuvettes, and the at least one ultrasonic transducer is a piezoelectric thickness-mode transducer and is connected to a control unit configured and arranged to actuate the at least one ultrasonic transducer as a function of parameter values of the liquid media, and wherein the mixer unit and the temperature control unit are a combined mixing and temperature control device.
28. The analyzer according to claim 25, wherein the cuvette block includes a base part with form-fitting receptacles configured and arranged to receive for the cuvettes, and an openable front part.
29. A method for automatic chemical, biochemical and/or immunochemical analysis of liquid samples, which are present in a sample store of an analyzer, with the aid of liquid reagents, which are present in at least one reagent store of the analyzer, in order to determine at least one analyte concentration in the sample, comprising the following steps: transferring a predetermined quantity of a liquid sample from a sample vessel in the sample store into a cuvette of a stationary, linear cuvette array with the aid of at least one pipettor which is movable along the cuvette array, by means of a hollow needle of a first pipetting module or a hollow needle of a second pipetting module of the pipettor, which is movable independently of the first; transferring a predetermined quantity of a reagent liquid from a reagent vessel of the reagent store into the cuvette of the stationary, linear cuvette array by means of a hollow needle of the first pipetting module or by means of a hollow needle of the second pipetting module of the at least one pipettor, which is movable along the cuvette array; in each case washing the hollow needles used for a pipetting process, after each pipetting process; in each case mixing and controlling the temperature of the liquids in the cuvette after adding a reagent liquid; photometrically measuring the contents of the cuvette by means of an optical measurement unit arranged along the cuvette array, said optical measurement unit including a stationary light-supplying unit and a stationary detection unit; and determining at least one measured value; calculating and displaying the analyte concentration based on the determined measured value and on previously known or predetermined reference values and calibration values; washing and drying the cuvette by means of a cuvette washing unit which is movable along the cuvette array; and providing the cuvette for subsequent analysis.
30. The method according to claim 29, wherein the step of photometrically measuring the contents of the cuvettes includes irridating light into at least one light distributor device of the stationary light-supplying unit—in temporal succession—by a plurality of LED light sources which emit in a spectrally different manner in the UV/VIS/NIR wavelength range, the light distributor device optically contacting at least one segment of the cuvette array, wherein the light from the individual LED light sources is fed into lateral inlet windows of the individual cuvettes of the cuvette array, and in that the measurement radiation exiting from lateral outlet windows of the cuvettes is detected by means of at least one photodiode, fixedly assigned to each cuvette, of the stationary detection unit.
31. Method according to claim 30, wherein the spectral channels of the individual LED light sources are activated and deactivated in a predefined order, wherein in each case the photodiode arranged in a first cuvette position is detected, and in that, after running through all the spectral channels in the first cuvette position, a changeover to the next cuvette position takes place.
32. The method according to claim 31, wherein after each deactivation of one of the LED sources, a dark measurement is carried out on the respective photodiode.
33. The method according to claim 30, wherein the spectral channel of the first LED light sources is activated, with the photodiodes arranged in the cuvette positions being detected in a predefined order, and in that, after running through all the cuvette positions, the next spectral channel of the next LED light sources is activated.
34. The method according to claim 33, wherein, before changing over to the next spectral channel, a dark measurement is carried out on the respective photodiode.
35. The method according to claim 29, where the liquids in the cuvette are maintained a predetermined temperature by means of a temperature-controllable cuvette block or a heating foil which thermally contacts the cuvette.
36. The method according to claim 35, wherein the liquids in the cuvette are mixed by means of ultrasonic energy which is introduced into the cuvette.
37. The method according to claim 35, wherein ultrasonic energy introduced into the cuvette is used for targeted heating.
Description
[0158] The invention will be explained in greater detail below on the basis of exemplary embodiments, which are partially schematic and in which:
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[0192] Parts which have the same function are provided with the same reference signs in the embodiment variants.
[0193] The automatic analyzers shown in
[0194] The automatic analyzer 100 shown in
[0195] The liquid samples are present in sample vessels 921 in a sample store 920 of the analyzer 100 and are analyzed with the aid of liquid reagents which are present in reagent vessels 951a, 951b in two reagent stores 950a, 950b of the analyzer 100.
[0196] The cuvettes 201 for holding the liquid samples and reagents are arranged in the form of a stationary, linear cuvette array 200 in the analyzer 100 and remain at their original position during a plurality of individual analyses. In the illustrated example, the cuvette array 200 is arranged between the first reagent store 950a and the second reagent store 950b.
[0197] The automatic analyzer 100 according to
[0205] The pipettors 300a, 300b are attached by means of movable mounting elements (not shown) to the rails 111a, 111b, which are arranged in a parallel manner; in addition, a corresponding rail 113 is provided for mounting the optical measurement unit 500, and a rail 112 together with a movable mount 601 is provided for the cuvette washing unit 600. The movable mounts of the pipettors 300a, 300b and the mount 601 are driven for example by means of toothed belts (not further shown here) and stepper motors at one end of the rails 112, 111a and 111b.
[0206] As can be seen in particular in
[0207] In the embodiment variant shown in
[0208] In order to charge the analyzer 100 with sample material, vessels 921 containing analysis samples are introduced manually or by means of robotics into the sample store 920 at predetermined positions. The analyses desired for the individual analysis samples are input into the controller of the analyzer 100.
[0209] In order to charge the analyzer with reagents, reagent vessels 951a, 951b containing reagents for analyzing different analytes are introduced manually or by means of robotics into the two reagent stores 950a, 950b of the analyzer 100 at predetermined positions.
[0210] Vessels containing calibration liquids and comparative samples may also be introduced into the sample store and/or reagent store.
[0211] In the embodiment variant shown, the analyzer shown in
[0212] The two pipettors 300a, 300b shown in
[0213] The individual pipetting modules 301a1, 301a2 and 301b1, 301b2 each have a needle holder 308 with a region which projects in the direction of the cuvette array 200 and which carries the hollow needle 307. As a result, even when the hollow needle 307 of the pipetting module 301b2 is oriented or lowered in alignment with the cuvette 201, sufficient space remains for the L-shaped pipettor 300a to be able to move past the T-shaped pipettor 300b (see
[0214] In the example shown, the pipettor 300b or the two pipetting modules 301b1, 301b2 thereof can thus access only the sample vessels 921 in the sample store 920 and the reagent vessels 951b in the reagent store 950b, whereas the pipettor 300a or the pipetting modules 301a1, 301a2 thereof only has access to the reagent vessels 951a arranged in the reagent store 950a. All the pipetting modules 301a1, 301a2 and 301b1, 301b2 can be moved as far as the plane of the cuvette array 200 and can be lowered into the individual cuvettes 201.
[0215] A significant increase in the sample throughput can be achieved due to the fact that the needle washing units 700a1, 700a2 and 700b1, 700b2 are arranged on the pipettor 300a and 300b and are designed to be movable therewith. In the embodiment variant shown, each pipetting module 301a1, 301a2, 301b1, 301b2 has its own needle washing unit 700a1, 700a2, 700b1, 700b2, which may in each case be arranged for example on the vertical tower 303a and 303b of the pipettor 300a and 300b. Therefore, in each case one of the hollow needles 307 of the pipetting modules 301a1 or 301b1 can be washed in the associated needle washing unit 700a1 or 700b1 while the respective other hollow needle 307 is immersed in a cuvette 201 (see
[0216] Simple embodiment variants of the analyzer are also conceivable, which have only one pipettor. The latter may be designed either as an L-shaped pipettor 300a which is movable at the side of a sample store or reagent store and may have just one movable pipetting module 301a1, or else may have a T-shaped support structure and be designed to be movable between a sample store and a reagent store.
[0217] According to one advantageous embodiment variant of the invention, one individual pipettor 300 may have a base structure 340 which is movable in the x-direction and to which two beams 341, 342 are attached, said beams being oriented parallel to one another and projecting horizontally in the y-direction, and pipetting modules 3011, 3012, which are each independently able to move past one another, are arranged on the mutually facing longitudinal sides of said beams, each pipetting module 3011, 3012 having at least one hollow needle 307 which is lowerable into the individual cuvettes 201.
[0218] Such a variant will be explained in greater detail in a pipetting device according to
[0219] The two beams 341, 342 of the pipettor 300 can be connected at the end face of the arm 304 by a connecting web 351 so as to form a substantially rectangular frame structure 343 in order to stiffen the pipettor against deformation in the x-direction. The resulting frame structure can be made even more rigid if stiffening elements 349 are provided on the inner side thereof in each case at the point of intersection between the beam 341 or 342 and the connecting web 351 or the base structure 340 (not shown).
[0220] Particularly suitable materials for the arm 304 and the base structure 340 are light metal alloys or fiber composite materials with high tensile strength. The pipettor 300, consisting of the structural features according to the invention, can be manufactured in one or more parts.
[0221] Via the base structure 340, which is for example of trapezoidal shape, the arm 304 is suspended on a horizontal running rail 111, which enables the pipettor 300 to move in a longitudinal side of the work surface 114 of a sample and reagent deck 930 that is defined as the x-direction. In the variant shown in
[0222] For guiding fluidic lines and any electrical power supply lines and signal lines in the y-direction, the two pipetting modules 3011 and 3012, which are movable on the inner side of the beams 341, 342, have energy chains 3111, 3112 which can be unrolled on the respective beam upper side. For guiding the lines in the x-direction, an energy chain 310 which can be unrolled on the running rail 111 is provided for this purpose.
[0223] The pipettor 300 of the pipetting device has a needle washing unit 700, which is movable with the pipettor 300, for washing the respective two hollow needles 307 of the two pipetting modules 3011 and 3012.
[0224] The needle washing unit 700 is carried along on a hanging support structure 344 on the pipettor 300, wherein an actuator, for example in the form of a spindle drive acting in the x-direction, makes it possible to change the position of the needle washing unit 700 on the support structure 344 so that the hollow needles 307 of both the pipetting modules 3011 and 3012, which are movable in the y-direction, can be washed using a single needle washing unit 700. In addition, a possibility for changing the x-position of the needle washing unit 700 can also be provided by virtue of suspension on a horizontally pivotable boom of a rotary actuator (not shown). The support structure 344 can be rigidly connected to the arm 304 or to the base structure 340, for example.
[0225] A separate energy chain 312 may be provided for guiding fluidic lines and any electrical power supply lines and signal lines of the needle washing unit 700 in the x-direction. However, it is also possible for these lines to be carried along in the unrollable energy chain 310 of the pipettor 300.
[0226] According to one embodiment variant, it is also possible for a separate needle washing unit 700 to be provided for each of the two pipetting modules 3011 and 3012, each of said needle washing units being fixedly assigned to one of the pipetting modules 3011 or 3012.
[0227] According to another advantageous embodiment variant, a single needle washing unit 700 may be fixedly arranged on the support structure 344 exactly in the middle between the hollow needles 307 of the two pipetting modules 3011 and 3012 that are to be washed, wherein the opening of the needle washing unit 700 may be designed for example as an elongated hole so that the hollow needles 307 of the pipetting modules 3011 and 3012, which are movable on the inner side of the beams 341, 342 at a small distance apart in the x-direction, can be lowered into the opening of the needle washing unit 700 one after the other, or even simultaneously. In this variant, there is advantageously no need for an actuator for moving or pivoting the needle washing unit.
[0228] It is advantageous here that, by means of the frame structure, the hollow needles 307 of the two pipetting modules 3011, 3012, which are able to move past one another, are at a minimal spacing from one another in the x-direction of only 2 to 16 mm, preferably 2 to 4 mm, as they move past one another.
[0229] The pipettor 300 shown in
[0230] The gripper of the work module can be used to transfer cuvettes from a cuvette store to an optical measurement unit 500 or to a cuvette disposal container (not shown).
[0231] The below-described stationary optical measurement unit 500 of the analyzer shown in
[0234] The optical measurement unit 500 has at least one stationary light distributor device 542 which distributes the light from the individual LED light sources 541 among the individual cuvettes 201 of the stationary cuvette array 200.
[0235] The light distributor device 542 has a cavity formed by walls, the inner surfaces 543, 544, 545 of which, as well as the rear wall and the two end surfaces, are designed to be at least partially mirrored and/or diffusely reflective. The light distributor device 542 has, for each LED light source 541, an inlet opening 546 in the bottom surface 545 for feeding the light into the cavity and has, for each cuvette 201 of the cuvette array 200, an outlet opening 547 for feeding the light into the cuvette 201.
[0236] According to the invention, the inner surface 544 at the top of the light distributor device 542 that is located opposite the inlet openings 546 of the LED light sources 541 is designed to be corrugated and reflective, wherein the corrugations of the corrugated inner surface 544 are preferably oriented normal to the longitudinal extension of the light distributor device 542 in order to optimally distribute the light entering from the individual LED light sources 541 in the longitudinal direction of the light distributor device 542 (see
[0237] In order to ensure that the measurement radiation is applied to the cuvettes 201 as homogeneously as possible, the top part of the inner surface 543 of the light distributor device 542 that is located opposite the outlet openings 547 to the cuvettes 201 is designed to be diffusely reflective (see
[0238] In order to improve the spectral characteristic and to feed the light into the light distributor device 542, at least some LED light sources 541 of the light-supplying unit 540 have optical elements for collimation purposes and a narrowband filter on the output side.
[0239] As shown in
[0240] In this case, the tubular body 552 may have elongate through-openings 570 extending parallel to the longitudinal axis of the LED light source 541, the walls 571 of said through-openings being made of a light-absorbing material or being coated with such a material (see the detail illustration shown in
[0241] One preferred embodiment variant of the LED light sources 541, which are arranged on the bottom surface 545 of the light distributor device 542, is shown in the sectional illustrations according to
[0242] Preferably, the light rays are fanned out so far (see marginal rays S.sub.1, S.sub.2 in
[0243] For optimal beam guidance between the light distributor device 542 and the individual cuvettes 201 on the one hand and between the cuvettes 201 and the photodiodes 551 of the detection unit 550 on the other hand, according to the invention channel-like feedthroughs 578 are arranged in the wall of the cuvette receptacle 579 on the entry side of the inlet window 202 and on the exit side of the outlet window 203 of each cuvette 201, said feedthroughs having fittings or modifications which serve to eliminate undesired radiation components U.sub.1 of the inlet radiation exiting from the light distributor device 542 and undesired radiation components U.sub.2 of the measurement radiation exiting from the cuvette 201.
[0244] By way of example, according to an embodiment variant shown in
[0245] In one preferred variant, as shown in
[0246] According to one particularly advantageous variant, as shown in
[0247] The guiding or directing of light in the optical measurement unit takes place in multiple steps in order to meet the requirements: [0248] In the first step, the spatially broadly emitted light from the LEDs 548 is gathered by means of TIR lenses 549 or parabolic mirrors, is parallelized, and is directed toward the interior of the light distributor device 542. Alternatively, as shown in
[0254] According to the invention, monitoring or reference detectors 575 are arranged on the light distributor device 542 on the outlet side of through-openings or pinhole diaphragms 576 arranged in a wall, for example in the rear wall, of the light distributor device 542, by which monitoring or reference detectors it is possible to detect fluctuations of the measurement radiation at any time. A pinhole diaphragm 576 together with a reference detector 575 may be assigned to each cuvette 201. If each cuvette 201 is assigned a reference photodiode, these are preferably located at the outlet openings 547 of the light distributor device 542. It is also possible to provide in the light distributor device 542 only two or three pinhole diaphragms 576 together with reference detectors 575.
[0255] As shown in
[0256] Each segment 210 is assigned a common light distributor device 542 which extends over the entire length of the segment and which has more than 20 installation positions for LED light sources 541 for up to, for example, 16 optical channels with light of different wavelengths (λ1 to λ16). The individual LEDs of the LED light sources 541 may preferably be arranged in the form of an LED array on a common printed circuit board 582, for example made of aluminum. In order to increase the intensity, adjacent installation positions may be fitted with LED light sources of the same wavelength. In the region of the front inlet window 202 of each cuvette 201, which is adjacent to the light distributor device 542, the light distributor device 542 has a circular opening, the so-called outlet opening 547, through which the light generated by the LEDs is irradiated through the inlet window 202 into the interior of the cuvette 201. The feedthrough 578 in the cuvette receptacle 579, between the outlet opening 547 and the inlet window 202 in the cuvette 201, may also be funnel-shaped, as shown in
[0257] The optical feedthroughs 578 in the cuvette receptacle 579 may thus be designed, independently of one another and on both sides of the inlet window 202 and outlet window 203 of the cuvette 201, in a funnel-shaped manner (
[0258] As shown in
[0259] Preferably, the walls of the channel-like feedthroughs 578 in the cuvette receptacle 579 are made of a light-absorbing material or are coated with such a material.
[0260] By distributing the light within the light distributor device 542 by multiple scatterings and reflections on the inner walls, the light from each optical channel of the LED light sources 541 passes through the circular outlet openings 547 into the inlet window 202 of each associated cuvette 201.
[0261] The intensity I of the light transmitted through the cuvettes 201 is measured by means of a stationary array of photodiodes 551 (at least one photodiode per cuvette), which are each placed fixedly behind the rear outlet window 203 of the cuvettes 201, said outlet windows being remote from the light distributor device 542.
[0262] Optionally, a second photodiode may be arranged on each cuvette 201 at an angle rotated through, for example, 90° from the continuous beam path, in order to carry out nephelometric scattered light measurements.
[0263] To ensure a constant ambient temperature of the LED light sources 541, a solid aluminum block 583, which is temperature-controlled (possibility of cooling and heating) for example by means of Peltier components, is mounted on the printed circuit board 582 of the LED light sources 541.
[0264] The electronics for the optical measurement unit 500, which are shown schematically in
[0265] In the example shown, the printed circuit board of the transmitting unit 580 contains 16 parallel current sources 581, which are each assigned to a particular light source (LED 548) with a specific wavelength. The current sources 581 may be regulated in terms of current strength and in terms of pulse length by an optical controller (584), so that a desired current pulse in terms of length and strength can be set for the light pulse. The LED power supply voltage can also be individually regulated for each LED channel. For temperature control purposes, the circuit board of the transmitting unit 580 is screwed to an aluminum block 583 having cooling fins 577 (see
[0266] The actual light sources are realized on a separate, cooled aluminum printed circuit board 582 by means of 16 selected LEDs 548 with the desired 16 wavelengths. The aluminum printed circuit board 582 is used on account of the better thermal coupling of the LEDs, is screwed to the aluminum block 583, and thus is also operated at a constant temperature (for example +37° C.). Despite different pulse lengths, the LEDs have a constant average temperature and thus also generate a low spectral shift.
[0267] The aluminum printed circuit board 582 having the LEDs is arranged directly on the light distributor device 542 (see
[0268] A further printed circuit board 585 is equipped with up to 16 monitoring or reference photodiodes 575, which detect the light generated by the LEDs 548 before it passes through the respective cuvette. However, use may also be made of just two global monitoring or reference photodiodes 575. In this case, the light is measured not directly in front of each cuvette but rather at multiple suitable points of the light distributor device 542. Due to the constant geometric conditions, the light in front of each cuvette can be calculated with the aid of a geometry factor.
[0269] The printed circuit board 586 of the detector unit 550 is located on the outlet side of the cuvettes of the cuvette array 200. This printed circuit board contains 16 photodiodes 551 for the transmitted light exiting from the cuvettes 201. For each cuvette, the detector unit processes two analog values of the two associated photodiodes 551, 575 for transmitted light and monitoring or reference light. For the scattered light measurement (nephelometry), a third analog value can be detected from each cuvette by a photodiode arranged at the side, but the signal path thereof is not shown in
[0270] The two signal paths starting from the photodiodes 551, 575 are synchronously processed by two 16:1 multiplexers 587, inverters, integrators and ADCs, and are converted into a digital measured value. The multiplexers 587 make it possible to select the for example 16 cuvette channels and to switch between these in temporal succession in a configurable order.
[0271] If the stationary cuvette array 200 is segmented, and if a separate light distributor device 542 is fixedly assigned to each segment 210 (see
[0272] The central printed circuit board 584 for the optical measurement unit 500 is equipped with the optical controller. The optical control unit is realized by a programmable logic (FPGA) as a state machine and can at the same time operate the transmitting unit 580 and the detector unit 586. In order to generate the correct time sequence, the individual light measurements are broken down into light and dark measurements and can be parameterized differently line by line in a configuration memory. The state machine works through these configuration lines in sequence, it also being possible for lines to be skipped. The distinction between light and dark measurements is defined by a flag in the configuration line, as is the desired cuvette channel and the light source. The configuration line also contains the desired delay settings, current strength and pulse length, and also the choice of reference photodiode, LED power supply voltage, oversampling and averaging settings and the period duration.
[0273] The detector unit 586 is actuated in a manner synchronized with the transmitting unit 580 and can be set by global parameters with averaging or oversampling settings. The desired integration time, by which the light signal is to be integrated, is also read out from the configuration line. The delay time for the integrator and the integration slope can also be selected here by means of global parameters, so that the settling times of the measurement signal and the integration speed can thus be switched over.
[0274] The analog measured value is thus selected from the corresponding photodiode 551 with transimpedance amplifier via the multiplexer 587 and is measured by means of an inverter and an integrator and an optional logarithmic amplifier and is digitized by a high-resolution ADC measurement with or without oversampling. Finally, if a scattered light measurement also takes place, three analog measured values (transmitted light, monitoring or reference light, scattered light) are digitized simultaneously by three ADCs and are stored line by line in the internal memory as raw measured values. It is essential that the measurement of transmitted light and monitoring or reference light and optionally scattered light takes place simultaneously.
[0275] The internal memory contains all the raw data and is cyclically read by the evaluation processor by means of software and is converted by a conversion algorithm into a final measured value. The conversion takes into account the dark value and the light value and also the I.sub.0 measurement and the I.sub.1 measurement before and after the reagents have been admixed. The change in the measured values over time can also be detected through successive measurements. It is essential that the measurements take place periodically and give rise to a repeatable measurement cycle according to the set period duration.
[0276] For each cuvette, the calculated data are packed into defined data packets and are transmitted to the main computer 588 by means of a local Ethernet interface. By virtue of this data reduction, it is possible to process and to transfer to the main computer 588 all the cuvettes of the cuvette array 200 of the optical measurement unit 500.
[0277] In the measurement method, it is possible to measure I or I.sub.0 in rapid succession for each cuvette with a high sampling frequency (>1 Hz). There are various possibilities for actuating and reading the multiple LED light sources 541 and photodiodes 551 of the detection unit 500.
[0278] The periodic actuation signal for the individual LED light sources 541 is defined, with regard to the pulse duration and integration duration and also the current level used, for each combination of cuvette and wavelength for the measurement mode used and is not changed during operation.
[0279] In the example shown, the actuation of 16 LED light sources 541 takes place via 16 separate current sources 581 and the associated hardware. The exposure of each cuvette to each spectral channel of the LED light sources 541 and the integration times used are individually defined (16×16 combinations). The individual LEDs (or in some positions also multiple LEDs in order to increase the intensity) each sequentially emit one light pulse in the course of one measurement cycle, said light pulse being reflected multiple times on the inner walls in the interior of the light distributor device 542 and finally reaching the 16 associated cuvettes 201 through the 16 outlet openings 547 (see
[0280] Various Measurement Modes are Provided: [0281] Mode 1: Detection of the dynamic flashing LED signal with constant integration time and variable current strength and pulse duration (256 flashes) [0282] Mode 2: Detection of the static LED signal with variable integration time (256 LED actuations) and variable current strength [0283] Mode 3: Detection of the static LED signal with variable integration time (16 LED actuations)
[0284] The measurement takes place individually for each combination of cuvette and wavelength, one light pulse being generated for each measurement point in modes 1 and 2.
[0285] As shown in
[0286] The measurement method according to modes 1 and 2 is thus characterized in that the spectral channels λ1 . . . λn of the individual LED light sources 541 are activated and deactivated in a predefined order, wherein in each case the photodiode 551 arranged in a first cuvette position K1 is detected, and in that, after running through all the spectral channels in the first cuvette position Kl, a changeover to the next cuvette position K2 takes place. The time duration for one cycle in measurement mode 1 or 2 is >=0.25 seconds.
[0287] In measurement mode 3, which is shown schematically in
[0288] Each LED light source 541 or each spectral channel is switched on only once in the cycle (indicated by the dash-dotted line), and thereafter all 16 cuvettes are measured one after the other, with no dark measurement taking place between these individual measurements. The first cuvette K1 is measured with a delay, so that the associated photodiodes 551 of the detector unit 550 have sufficient time to settle. The other cuvettes K2 to K16 can be measured more rapidly in succession without any additional settling time.
[0289] Within one cycle, each LED is switched on only once, with all 16 cuvettes being measured in each case. If a dark measurement is necessary, a dark value is measured once, for example at the start or end of the cycle for measuring the 16 cuvettes.
[0290] In the case of 16 wavelengths or 16 spectral channels (λ1 . . . λ16) and 16 cuvette positions, 16×16 light measurements are required. If the 16 dark measurements (once per cycle) are added, this results in 272 individual measurements. The time duration for one cycle in measurement mode 3 is >=0.5 seconds.
[0291] The measurement method according to mode 3 is characterized in that the spectral channel λ1 of the first LED light sources 541 is activated, with the photodiodes 551 arranged in the cuvette positions K1 . . . Km being detected in a predefined order, wherein, after running through all the cuvette positions K1 . . . Km, the next spectral channel λ2 of the next LED light sources 541 is activated.
[0292] Advantage of Mode 3: [0293] Mode 3 is on the whole faster than the 512 dark/light measurements carried out in an alternating manner in mode 1 and mode 2, because overall fewer measurements and fewer settling times are required for the photodiodes. [0294] The settling time of the photodiodes need only be taken into account prior to the first light measurement of the cuvette K1; the remaining 15 cuvettes K2 to K16 can follow immediately thereafter. [0295] On the whole, therefore, much shorter sampling times per cycle are achieved compared to mode 1 or 2.
[0296] In order to mix the samples and reagents, a mixer unit is assigned to the cuvette array 200 as a whole, preferably to individual groups of cuvettes 201. The mixer unit may be realized for example by a pipetting needle or hollow needle which can be set in rotation or vibration and which can be lowered into the respective cuvettes in order to mix the samples and reagents. The mixer unit could also be realized by a stirring mechanism according to WO 99/046601 A1, which was cited in the introduction.
[0297] The cuvette washing unit, described in greater detail below, may also have a stirring element which can be lowered into the respective cuvettes in order to mix the samples and reagents.
[0298] The cuvette washing unit 600 shown in
[0299]
[0300]
[0301]
[0302] In order to detect faults, the pressure transfer channel 712 has, in the vicinity of the pipetting module 301, a further connection to a pressure sensor 324, which is connected to an evaluation and control unit (not shown here), for example in order to detect blockages of the hollow needle 307.
[0303] Description of a Pipetting Process
[0304] In order to transfer a defined quantity of liquid using the pipetting module 301, the latter is first moved in the horizontal direction to a first vessel, 5 μl of air (spacer) is aspirated into the tip of the hollow needle 307, and the hollow needle 307 is lowered in the direction of the liquid surface of the first vessel. In order to ensure a sufficient, but not excessive, depth of immersion of the hollow needle 307, the downward movement of the hollow needle 307 is stopped at a defined depth of immersion by a signal from a liquid surface detection device (not shown), for example using a capacitive detection principle. In order to aspirate a defined quantity of liquid with high accuracy in the pl range, a negative pressure is then generated in the hollow needle 307 of the pipetting module 301 by moving the working piston of the positive displacement pump (diluter) shown in
[0305]
[0306] An inlet 716 arranged radially at mid-height of the housing 710 of the needle washing unit 700 is likewise connected to a solenoid valve and serves solely for supplying surfactant-containing washing solution from a supply unit 723.
[0307] The supply units 719 for a rinsing liquid and 723 for a washing solution each have a pump 720, 724 which conveys a surfactant-containing washing solution or a rinsing liquid from the respective storage containers 721, 725, which can each be refilled or pressurized via a solenoid valve 722, 726. The supply unit 727 for air has an air pump 728 for supplying compressed air and optionally a drying means (not shown).
[0308] The extraction opening 717 located at the bottom of the needle washing unit 700 is connected via a solenoid valve 718 to the wastewater collection unit 729, which is under a vacuum and substantially consists of a collecting container 730 which has in the gas space above the liquid a connection to a vacuum pump 731, which is connected to the collecting container 730 via a solenoid valve. The wastewater collected can be discharged via a solenoid valve 732 at the bottom of the collecting container 730 and can be fed to a further wastewater treatment.
[0309] Description of a Needle Washing Process
[0310] In a typical process for washing the hollow needle 307 of the pipetting module 301, the latter is first moved horizontally to the needle washing unit 700 and is lowered into the lower holding position of the washing chamber. All the wastewater that is produced when cleaning the hollow needle 307 is sucked away via the extraction opening 717 located at the bottom, is collected, and is optionally subjected to an aftertreatment. Residual amounts of the last-pipetted liquid which are located in and on the needle tip are then emptied and sucked away via the precision piston pump 325 of the hollow needle 307, which is shown in
[0311] In a next step (with the solenoid valve 718 at the extraction opening 717 closed), a defined volume of surfactant-containing washing solution is introduced through the inlet 716 in the housing 710 of the needle washing unit 700, as a result of which the chamber in the lower part fills with a defined level of washing solution. The hollow needle 307 of the pipetting module 301 is lowered so far until an external wetting of the needle can take place by immersion in the washing solution and an internal wetting of the hollow needle 307 can take place as a result of the washing solution being aspirated into the needle interior. The aspirated washing solution is then discharged again, it being possible for the process of aspirating and discharging the washing solution to be repeated multiple times in order to improve the cleaning effect.
[0312] In a last step, the contaminated washing solution is sucked away and the interior of the hollow needle 307 is rinsed with system liquid (for example degassed, deionized water), while the outer side of the hollow needle 307 is at the same time rinsed with rinsing liquid from the supply unit 719 by the concentrically arranged cleaning nozzles 713 located at the top, the tip of the hollow needle 307 being moved upward from the bottom in order to improve the cleaning effect.
[0313] Once the simultaneous rinsing of the inside and the outside is complete, the hollow needle 307 is moved back into the lower holding position, the media supply to the cleaning nozzles 713 is switched to the supply unit 727 for compressed air, and the tip of the hollow needle 307 again moves upward from the bottom, as a result of which adhering water droplets can quickly be removed from the needle surface. The hollow needle 307 can then be moved out of the needle washing unit 700 and, after aspirating a separating air spacer (5 pl), is again ready for pipetting.
[0314]
[0315] The washing element 610 and also the drying plunger 620 of the finger 605 of the cuvette washing station 600 can be lowered one after the other, by horizontal and vertical translational movements, into the cuvette 201 of a linear cuvette array that is to be washed, wherein, after being lowered into the cuvette 201, in each case a circumferential gap of less than 1 mm remains free between the inner side of the cuvette 201 and the washing element or drying plunger, in order to enable a controlled flow of the cleaning media along the inner cuvette wall.
[0316] The washing element 610 has, at its upper end, an elastomer seal 611 which prevents any escape of cleaning media between the upper cuvette rim and the underside of the finger 605 during the washing process. Around the shaft of the riser channel 612, which extends in the middle of the washing element 610 and is designed to suck away the wastewater and waste air, there is an annular media supply which makes it possible to rinse the inner side of the cuvette from top to bottom (see arrows). Via suitable solenoid valves, the washing element 610 can be charged with surfactant-containing washing solution from the supply unit 634, with rinsing liquid (for example deionized water) from the supply unit 630, or with compressed air from the supply unit 638, these being discharged via the vacuum-operated wastewater collection unit 640 by being supplied to the vacuum-operated wastewater collection unit 640 via a solenoid valve. The wastewater collection unit 640 substantially consists of a collecting container 730 which has, in the gas space above the liquid, a connection to a vacuum pump 642, the latter being connected to the collecting container 641 via a solenoid valve. The wastewater collected can be discharged via a solenoid valve 643 at the bottom of the collecting container 641 and can be fed to a further wastewater treatment.
[0317] The drying plunger 620 is made of a porous, air-permeable material and has in the interior a longitudinal channel 621 which does not extend quite as far as the bottom and which serves to supply and distribute the compressed air through the wall of the porous drying plunger 620 into the cuvette 201. The drying plunger 620 does not adjoin the underside of the finger 605 with a seal, but rather projects somewhat in the lowered state and forms a circumferential air outlet gap (see horizontal arrows) between the top of the cuvette 201 and the underside of the finger. The drying plunger 620 may be connected via a solenoid valve to compressed air from the supply unit 638.
[0318] Description of a Cuvette Washing Process
[0319] In a step preparing for the actual cleaning, the washing element 610 is lowered into the cuvette 201 to be washed, and the reagent/sample mixture located in the cuvette 201 after the analysis is sucked away via the central riser channel 612 and is fed to the wastewater collection unit 640.
[0320] In a first cleaning step, flushing takes place using washing solution from the supply unit 634, rinsing liquid from the supply unit 630 and finally compressed air from the supply unit 638, it being possible for this cleaning sequence using said media to be repeated multiple times in order to improve the cleaning effect.
[0321] The washing element 610 is then lifted out of the washed cuvette 201, which nevertheless contains residual moisture, and the finger is moved in the y-direction.
[0322] In a second cleaning step, the drying plunger 620 is then lowered in the z-direction into the cuvette 201 and air is blown along the inner side of the cuvette for a certain period of time using dry compressed air from the supply unit 638, wherein the air required for this exits uniformly from the porous body of the drying plunger 620, sweeps along the inner side of the cuvette 201 from bottom to top, and exits at the shank of the drying plunger 620.
EXAMPLES
[0323] The automatic analyzer shown in
[0324] Prior to an analysis, that is to say prior to determining an analyte A.sub.x of an analysis sample P.sub.x, the control unit of the analyzer brings together, from the known and previously input information, all the data required for analyzing the analyte A.sub.x (analysis protocol, positions of the vessels 921, 951a, 951b containing the analysis sample and containing the reagents required for the analysis, position of a free cuvette 201 in the cuvette array 200, cuvette temperature, choice of measurement procedure, calibration data, measurement and evaluation algorithms).
Example: Single Analysis
[0325] Phase 1
[0326] At the start of and during the analysis, the temperature of the cuvette 201 provided for the analysis is controlled to a predetermined temperature by means of the temperature control unit 800 assigned to the cuvette 201.
[0327] A predetermined quantity of a first analysis sample is taken up from a first sample vessel 921 in the sample store 920 by the first pipetting module 301b1 of the T-shaped pipettor 300b, and a predetermined quantity is dispensed by the latter into a free cuvette 201. After the pipetting process, the pipetting module 301b1 is washed in the first needle washing unit 700b1 of the pipettor 300b and is made available.
[0328] Phase 2
[0329] A predetermined quantity of a first reagent liquid is taken up from a first reagent vessel 951a in the reagent store 950a by a pipetting module 301a1 of the L-shaped pipettor 300a, and a predetermined quantity is pipetted into the cuvette 201. The two liquids in the cuvette are then mixed by switching on the mixer unit 400 assigned to the cuvette for a short period of time (a few seconds). After the pipetting process, the hollow needle 307 of the pipetting module 301a1 is washed in a first needle washing unit 700a1 of the L-shaped pipettor 300a and is made available.
[0330] Phase 3
[0331] Depending on the respective analysis protocol, a predetermined quantity of a second reagent liquid is taken up from a reagent vessel 951b in the reagent store 950b by the second pipetting module 301b2 of the T-shaped pipettor 300b, and a predetermined quantity is dispensed by the latter into the cuvette 201. The contents of the cuvette are then mixed by switching on a mixer unit 400 assigned to the cuvette 201 for a short period of time (a few seconds). After the pipetting process, the hollow needle 307 of the pipetting module 301b2 is washed in the second needle washing unit 700b2 of the T-shaped pipettor 300b and is made available.
[0332] Phase 4
[0333] Phase 4 begins with the photometric measurements on the cuvette 201, usually after completion of phase 2.
[0334] The stationary optical measurement unit 500 collects the measurement radiation exiting at the outlet windows 203 of the cuvettes 201 and forms a measured value by means of the evaluation electronics (see
[0335] While the chemical reaction takes place in the cuvette 201 between the sample and the reagent, measurement points can be generated at defined time intervals. Depending on the respective analysis protocol, singular or—in the case of kinetic measurements—time-dependent measured values at one or more wavelengths are obtained, and are calculated and displayed with previously known reference values and calibration values assigned to the respective analysis, in order to give a concentration value of the analyte.
[0336] Depending on the type of the respective analysis and sample, the measurement process—particularly in the case of kinetic measurements—may extend over very different lengths of time, from a few seconds to the double-digit minute range.
[0337] Immediately after completion of the photometric measurement, the cuvette 201 is released in order to be washed by the cuvette washing unit 600. The washing process by means of the cuvette washing unit 600 takes place immediately after the cuvette has been released, preferably together with a plurality of adjacent cuvettes 201 which have likewise been released for washing, and after the movable cuvette washing unit 600 has “become free”. After washing and drying, the cuvette 201 is made available for the next analysis.
Example: Multiple Analyses
[0338] Prior to carrying out multiple analyses, the sample store 920 is manually or automatically charged with the samples P.sub.1 to P.sub.n. The type and number of analyses A.sub.1 to A.sub.n to be carried out for each sample P.sub.x is input into the controller of the analyzer 100. The reagent stores 950a, 950b are optionally charged or replenished with the reagents required for the analyses to be carried out.
[0339] For each analysis P.sub.xA.sub.x to be carried out, the above-described phases 1 to 4 are carried out, in each case starting with phase 1.
[0340] Once the pipettor 300b in phases 1 and 3 has been claimed by the analysis P.sub.xA.sub.x to be carried out, phase 1 of the subsequent analyses P.sub.xA.sub.x+1 or P.sub.x+1A.sub.x can begin only when the analysis that is taking place has completed phase 1 and is outside of phase 2, namely for as many subsequent analyses as there are “free” cuvettes, that is to say cuvettes which have not been claimed by other analysis processes.
[0341] In contrast to the systems described in the introduction, the concept according to the invention makes it possible that, once a measurement is complete, a cuvette can immediately be washed and made available for a new test, without this disadvantageously interfering with the procedures of the analysis processes that are still ongoing.
[0342] The combined device 810 shown in
[0343] The individual cuvettes 201 of the cuvette array 200 are arranged in a temperature-controllable cuvette block 820, for example made of aluminum, which at the same time serves as a cuvette holder. The walls of the funnel-shaped receptacles 823 bear with a form fit against the walls of the cuvettes 201 in order to ensure optimal heat transfer. The cuvette block 820 consists of a base part 821 containing the receptacles 823 and of a front part 822 which can be opened by a lateral pushing movement.
[0344] A temperature control device 830 is arranged on the cuvette block 820, for example on the base part 821, said temperature control device having a cooling and heating device, for example in the form of one or more Peltier elements 831 and also cooling fins 832. In order to regulate the temperature of the cuvette block 830, a temperature sensor 833 is arranged in a receptacle between the base part 821 and the Peltier element 831.
[0345] On the openable front part 822 of the cuvette block 820, it is possible to see connection surfaces 824, which can also be used to attach a cooling and heating device, for example Peltier elements. The front part 822 additionally has openings 825 corresponding to the measurement windows 202 of the cuvettes 201, in order to enable an optical measurement of the liquid media in the cuvettes 201.
[0346] An ultrasonic transducer 840, for example a thickness-mode transducer, is attached to the bottom 204 of each cuvette 201, for example by adhesive bonding or by being injection-molded therewith during manufacture of the cuvette, by which ultrasonic energy can be introduced into the cuvette 201. The ultrasonic energy introduced is used both for mixing the liquid media and also for targeted heating—in addition to the base load resulting from the temperature control by the cuvette block 820.
[0347] The ultrasonic transducer 840 is designed as a piezoelectric thickness-mode transducer which—as shown in detail in
[0348] For each cuvette 201 and the ultrasonic transducer 840 thereof, a contact block 847 supported by a spring contact board 846 is provided, said contact block having four contact springs 848, two of which contact the crescent-shaped contact surfaces 845 and two of which contact the lower contact electrode 843 of the ultrasonic transducer 840. The cuvette 201 has, at the filling opening 207, a collar 205 and also stop strips 206 on opposite sides, by which the cuvette 201 is held in the cuvette block 820 counter to the pressure of the contact springs 848.
[0349] The edge of the spring contact board 846 is inserted in a horizontally extending groove 826 of the cuvette block 820 and is supported against the downwardly projecting decoder board 850, the circuits of which will be explained in greater detail in
[0350]
[0351] The controller board 860 has an FPGA (Field Programmable Gate Array) as the processor 861 and serves to control the decoder board 850 and also the temperature control circuit 865. The personal computer 588 may be connected to the controller board 860, for example via an Ethernet interface, and depending on the mixing and temperature control task to be performed in one of the cuvettes 201 of the cuvette block 820 transmits appropriate instructions to run firmware programs on the controller board 860, and also serves for the return transmission of control data, such as the measured temperatures for example, for controlling the temperature of the cuvette block 820.
[0352] Cuvettes 201 together with the associated ultrasonic transducers 840 are arranged in the cuvette block 820, respectively at the positions K1 to K16 and P1 to P16, wherein in the example shown, for temperature control purposes, a respective Peltier element 831 together with the associated temperature sensor 833 is provided in the positions PE1 to PE4 and T1 to T4.
[0353] The temperature control circuit 865 thus has four temperature control loops 866, each consisting of a Peltier element 831, a temperature sensor 833 and a PID (Proportional, Integral, Derivative) controller R1 to R4, and is connected via an interface to the controller board 860 for data exchange purposes (receiving parameters such as temperature setpoints and sending back measured temperatures from the temperature control circuit 865 to the controller board 860).
[0354] The decoder board 850 is likewise connected via an interface to the controller board 860 and receives from the latter control signals for selecting individual ultrasonic transducers 840 via the decoder circuit 851 implemented on the decoder board 850 and the associated optical switches 857 in the positions S1 to S16, as well as control signals for parameterizing the oscillator circuit 852. The oscillator circuit 852 receives control signals for adapting the frequency, duty cycle, burst pattern, amplitude, phase, and ON and OFF states of the signal generation of the oscillator. The oscillator circuit 852 comprises a voltage-controlled oscillator 853 (VCO), the frequency signal of which can be modulated via a burst generator 854. The amplitude of the modulated signal can additionally be adapted via a controllable preamplifier 855 and also a downstream amplifier output stage 856. The final amplified signal is stepped up by a transformer to the required operating voltage of the ultrasonic transducers 840 and is fed to one of the 16 piezoelectric ultrasonic transducers 840 on the cuvettes 201 on the cuvette block 820 via the respective optical switch 857 in S1 to S16 selected by the decoder circuit 851.
[0355] The diagram in
[0356] The temperature curve a shows the heating of the sample/reagent mixture only by the cuvette block controlled to the temperature TBL, wherein the target temperature at which the sample/reagent mixture can be measured is not reached until the time t2. If ultrasonic boosts are introduced in the time periods M and A to C, the required target temperature is reached much earlier, at the time t.sub.1, as shown in the temperature curve β. The temperature of the cuvette block is controlled using a substantially constant electric power PBL. [0357] 1) Preheating the cuvette block, with empty cuvettes located therein, to a block temperature TBL (typically 37.0 to 37.5° C.) and stabilizing the block temperature to within 0.1° C. [0358] 2) Filling an empty cuvette with a sample/reagent mixture of temperature T.sub.0. After being pipetted into the cuvette, the sample/reagent mixture typically has a temperature of 10-15° C., because the pipetted reagents come from a storage area that is cooled to 5° C. and heat up to 10-15° C. in the pipettor and in the supply lines. [0359] 3) Emitting an ultrasonic signal for a predefined cumulative duration M, which, in the case of an ultrasonic signal having the average electric power P.sub.p, introduces a quantity of energy M×P.sub.p into the sample/reagent mixture and brings about a calculated change in temperature ATM, this being calculated from variable properties of the sample/reagent mixture which are known from the data of the analysis to be carried out, such as heat capacity, viscosity, thermal conductivity, and also the volume thereof, and constant data stored in the device. The quantity of energy introduced in the duration M is enough to mix the sample/reagent mixture sufficiently.
[0360] A mixing duration of 1 to 3 seconds is typically sufficient for homogeneous mixing, wherein the change in temperature ΔT.sub.M of a 2-second mixing pulse for example may be approximately 3° C.
[0361] Alternatively, for a given ultrasonic power P.sub.p, the mixing duration M that is necessary in order to obtain a stable measurement signal or incubation process can be determined by experiments on different sample/reagent mixtures and can be stored in the device.
[0362] As another alternative method, an optical signal of an analyte measurement can be continuously measured from the sample/reagent mixture and the mixing process can be terminated as soon as a stable signal is obtained, wherein the change in temperature ΔT.sub.M in this case is calculated—as mentioned—from known thermal characteristics. [0363] 4) Observing a pause >1 s (in order to cool the bottom of the cuvette and the site of adhesion to the ultrasonic transducer) [0364] 5) Emitting one or more ultrasonic signals, optionally interrupted by pauses >1 s, at a calculated temperature TA for a predefined cumulative duration A+B+C+n, which corresponds to an additional calculated change in temperature ΔT.sub.A+ΔT.sub.B+ΔT.sub.S+ΔT.sub.n, wherein, after the last ultrasonic pulse has been emitted, a temperature T.sub.BL-y is reached which is below the temperature T.sub.BL-x. From this temperature onward, the input of heat into the cuvette contents takes place purely via heat conduction between the cuvette block 820 and the cuvette contents. [0365] 6) Reaching a temperature T.sub.BL-x which is acceptable for the analysis and which is lower than the temperature of the cuvette block by the value x, where x is typically at a specified value of 0.1-0.5° C. The acceptable temperature is fixed and is between 36.5 and 37.5° C. The temperature constancy throughout the duration of a subsequent optical measurement should be around 0.1° C.
[0366] The diagram in
[0370] Depending on the stirring task, the suitable cumulative duration of required stirring processes is typically from 1 to 3 seconds, wherein the change in temperature ΔT.sub.M of a 2-second mixing pulse for example may be around 3° K.
[0371] Alternatively, for a given ultrasonic power P.sub.p, the mixing duration M that is necessary in order to obtain a stable measurement signal or a washing or incubation process can be determined by experiments on different sample/reagent mixtures and can be stored in the device.
[0372] As another alternative method, an optical signal can be continuously measured from the sample/reagent mixture and the mixing process can be terminated as soon as a stable signal is obtained, wherein the change in temperature ΔT.sub.M in this case is calculated—as mentioned—from known thermal characteristics. [0373] 4) (as example 1) Observing a pause >1 s (in order to cool the bottom of the cuvette and the site of adhesion to the ultrasonic transducer) [0374] 5) Emitting one or more ultrasonic signals, optionally interrupted by pauses >1 s, at a calculated temperature 0.5×(T.sub.BS-T.sub.0) for a predefined cumulative duration A+B+n, which corresponds to an additional calculated change in temperature ΔT.sub.A+ΔT.sub.B+ΔT.sub.n, wherein, after the last ultrasonic pulse has been emitted, a temperature TB.sub.BL-y, is reached which is below the acceptable temperature T.sub.BL-x and which can reliably be calculated. From this temperature onward, the input of heat into the cuvette contents takes place purely via heat conduction between the cuvette block and the cuvette contents. [0375] 6) (as example 1) Reaching a temperature T.sub.BL-x which is acceptable for the analysis and which is lower than the temperature of the cuvette block by the value x, where x is typically at a specified value of 0.1-0.5° K. The acceptable temperature is fixed and is between 36.5 and 37.5° C. The temperature constancy throughout the duration of a subsequent optical measurement should be around 0.1° K.