Method and apparatus for controlling the flow rate of fluid discharge
11042169 · 2021-06-22
Assignee
Inventors
- Kenneth Paul Perry, Jr. (Youngsville, LA, US)
- Tonia Dandry Aiken (New Orleans, LA, US)
- James Beam Aiken (New Orleans, LA, US)
- Tina Dandry Mayes (Marrero, LA, US)
Cpc classification
A61M5/3134
HUMAN NECESSITIES
Y10T137/7873
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7927
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K15/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M2005/3131
HUMAN NECESSITIES
F16K15/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M2039/242
HUMAN NECESSITIES
International classification
F16K15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method and apparatus for use in controlling a dispensing rate of medication or other substance via a syringe, including, without limitation, into a patient, intravenous line port or heparin lock. A fluid flow rate control apparatus has a housing defining an inner chamber with an inlet port and an outlet port. Sealing seats are formed at or near both the inlet and outlet ports, and a moveable sealing element, such as a ball, can move within the inner chamber between the sealing seats. A spring biases the ball toward the inlet port sealing seat.
Claims
1. A medicant dispensing apparatus comprising: a syringe; and a locking adapter comprising; a body section having a first flow bore; and a first connection means at a first end having a first fluid inlet fluidly connected to the syringe; and a second connection means at a second end having a first fluid outlet; and a first flow bore between the first fluid inlet and the first fluid outlet; and a fluid flow control apparatus positioned within the first flow bore; the fluid flow control apparatus further comprising: a housing having a first seat and a second flow bore positioned between a second fluid inlet and a second fluid outlet, and an end member positioned within the second flow bore having a second seat and a third flow bore between a third fluid inlet and a third fluid outlet, wherein the second seat has at least one dimple; and a sealing ball positioned within the second flow bore, wherein the sealing ball contacts the first seat in a closed position and contacts the second seat in an open position; and a compression spring positioned within the third flow bore of the end member which biases the sealing ball toward the first position; and wherein a first fluid flow path is formed between the housing of the fluid flow control apparatus and the end member when the sealing ball is in the open position allowing fluid flow through the first and second flow bores, and wherein a second fluid flow path is formed between the sealing ball and the end member when the sealing ball is in the open position and is adjacent to the dimple allowing fluid flow through the first, second, and third bores.
2. The medicant dispensing apparatus of claim 1, wherein said first, second, or third fluid outlet is in fluid communication with an inlet of an intravenous medication tube.
3. The medicant dispensing apparatus of claim 1, wherein at least one of the first connection means or the second connection means includes ribs, threads, or protrusions.
4. The medicant dispensing apparatus of claim 1, wherein the first, second, and third flow bores are coaxial.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing summary, as well as any detailed description of the preferred embodiments, is better understood when read in conjunction with the drawings and figures contained herein. For the purpose of illustrating the invention, the drawings and figures show certain preferred embodiments. It is understood, however, that the invention is not limited to the specific methods and devices disclosed in such drawings or figures.
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
(22) In a preferred embodiment, the present invention comprises a relatively small, compact disposable, lightweight and portable fluid flow rate control apparatus capable of functioning without electricity or other external power source. The apparatus of the present invention can quickly and simply attach to existing equipment (including, without limitation, medical dispensing equipment) such as conventional syringes, IV hoses and manifolds without modification or specialized tools or training. Further, said fluid flow control apparatus can restrict or control fluid flow to desired and substantially constant flow rates; by way of illustration, but not limitation, the fluid flow control apparatus of the present invention can provide a predetermined and substantially constant maximum effluent or output flow rate from a conventional syringe or other medical dispensing device. For example, said output flow rate can be regulated at the equivalent of 1 ml, 2 ml, 5 ml or 10 ml per minute, or practically any other desired or predetermined output flow rate.
(23) Generally, the fluid flow rate control apparatus of the present invention comprises a housing defining an inner chamber or internal bore having an inlet port and an outlet port. A sealing seat is disposed on each of said inlet and outlet ports; each of said seats faces inward toward said inner chamber/internal bore. A moveable sealing element such as a ball is disposed within said inner chamber or internal bore and is free to move within said inner chamber between said seats. Force (such as from a bias spring or gravity) acts on said ball, biasing said ball toward said inlet port seat. Fluid is introduced through said inlet port into said inner chamber. Said fluid passes through said inlet port, through said inner chamber/bore and out of said outlet port. Fluid flow rate passing through said inner chamber is regulated and/or controlled; said fluid flow rate never exceeds a predetermined maximum flow rate regardless of fluid pressure of said fluid entering said inner chamber.
(24) Referring to the drawings,
(25) Referring to
(26) In a preferred embodiment, the fluid flow rate control apparatus of the present invention should be sufficiently small to conveniently fit within a utility cart, sometimes called a “crash cart”, used in an operating room, or in a bag used for EMS applications. Further, in said preferred embodiment, a clinician should be able to simply attach the current invention to the output port of a syringe or other device using a conventional “Luer lock” or “Luer taper” fitting connection that is well known in the industry. In this configuration, specialized equipment or training is not required and the invention can be operationally connected or disconnected without use of specialized tools. The Luer adapter readily attaches to standard medical ports, IV tubing, manifolds and/or other conventional equipment.
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(28) As depicted in
(29) In a preferred embodiment, inlet sealing seat 50 is disposed at or near inlet port 30, while end member 90 is operationally attached to housing 20. End member 90 has inner bore 91 in fluid communication with outlet port 40 and defines outlet sealing seat 60 that is disposed at or near said outlet port 40. Inlet sealing seat 50 and outlet sealing seat 60 both face generally inward in opposing orientation, facing toward said inner chamber 21. A moveable sealing ball 70 is disposed within said inner chamber 21 of housing 20, and is generally free to move within said inner chamber 21 between said inlet sealing seat 50 and outlet sealing seat 60.
(30) Referring to
(31) Referring to
(32) Referring to
(33) In a preferred embodiment, fluid flow rate control apparatus 10 of the present invention is configured so that a predetermined maximum acceptable fluid flow rate through inner chamber 21 creates a predetermined force on ball 70 that compresses spring 80 sufficiently to cause ball 70 to engage with, and seal against, outlet seat 60. In this position, ball 70 greatly completely interrupts fluid flow through fluid flow rate control apparatus 10. Determination of a force imparted on ball 70 by fluid flow rates can be accomplished by adjusting certain design parameters of the apparatus including, but not limited to, inlet port 30 size, outlet port 40 size, compression spring rate and/or other force characteristics of compression spring 80, size of ball 70, and dimensions (including, but not necessarily limited to, length and diameter) of inner chamber 21.
(34) In certain applications, such as when fluid flow rate control apparatus 10 of the present invention is used in connection with the outlet from a conventional syringe, fluid pressure created by a syringe plunger acting on fluid output from said syringe may cause ball 70 to remain seated on outlet seat 60. In this scenario, fluid entering inner chamber 21 can become trapped between said syringe plunger and flow control ball 70 when a predetermined maximum flow rate is achieved and said ball 70 is forced (and forms a fluid pressure seal) against outlet seat 60. If the fluid pressure seal on said syringe plunger is sufficiently tight, and the fluid pressure seal between ball 70 and outlet seat 60 is also sufficiently tight, fluid pressure trapped there between may prevent said ball 70 from eventually unseating from said outlet seat 60.
(35) In order to permit fluid to flow through fluid flow rate control apparatus 10 of the present invention, in a preferred embodiment such fluid pressure acting on ball 70 can be sufficiently relieved for spring 80 to overcome said fluid pressure and effectively push ball 70 off of said outlet port seat. Relief of such fluid pressure is achieved by providing a fluid flow path for a relatively small volume of such fluid to bypass the interface between ball 70 and outlet seat 60. In a preferred embodiment, said path can comprise a separate bleed-off circuit or, alternatively, an “imperfect” surface outlet seat 60 (that is, wherein said outlet seat 60 does not precisely conform to the outer surface of said ball 70, thereby allowing for at least one gap or space between said ball 70 and seat 60).
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(37) In conventional hydraulic applications, hydraulic oil or other power fluid flows from a reservoir to another system component. In order to regulate the flow rate, any “excess” fluid flow is redirected back into said fluid reservoir. By contrast, particularly in connection with medical applications, such a solution is generally not acceptable when there is no fluid reservoir to receive any excess flow volume. As such, the regulation of fluid flow rate by the fluid flow rate control apparatus 10 of the present invention is achieved without the removal of “excess” fluid volume from the flow stream. In other words, with the present invention, a full volume of fluid or medication that is drawn into a syringe or other device is dispensed to a patient, receptacle or other end point; there is no “reservoir” into which such excess fluid is diverted. As a result, the present invention regulates fluid flow rate by restricting “excess” fluid flow, rather than by diverting some portion of a flow stream into a reservoir or holding chamber.
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(42) As depicted in
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(45) Referring to
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(47) In a preferred embodiment, a flow control apparatus 10 of the present invention can be quickly and efficiently operationally coupled to the output port of a syringe 200 having a desired volume and flow capacity. By way of illustration, but not limitation, said flow control apparatus 10 can be contained within a Luer lock adapter (such as Luer lock adapter 120 depicted in
(48) Notwithstanding the foregoing, it is to be observed that said flow control apparatus 10 of the present invention can also be included or incorporated within any number of different adapters or couplings having desired dimensions or configurations, and that can be installed downstream of a syringe or other dispensing device, without departing from the scope of the present invention. Unless operational parameters dictate otherwise, in most cases said adapters or couplings (including, without limitation, Luer lock adapter 120 and IV tube adapter 150) comprise relatively small plastic members having appropriate connections to permit quick and efficient operational attachment to said adapter (and the flow control apparatus 10 contained therein) within a flow path downstream of an output port of a syringe.
(49) Furthermore, flow control apparatus 10 of the present invention can be placed or incorporated elsewhere in a fluid circuit, such as between two hoses; in such instances, the flow control apparatus of the present invention can be constructed with opposing hose barbs on each end. It is to be observed that the flow control apparatus of the present invention can also be incorporated into other medical devices where flow controlling capabilities are beneficial to the function of the system such as, for example, medicine ports, IV's and heparin lock systems.
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(51) In said first alternative embodiment depicted in
(52) Referring to
(53) In the first alternative embodiment depicted in
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(55) Using a spring or other biasing means, said flapper 161 remains biased against inlet seat 162 unless acted upon by a predetermined force imparted in an opposing direction. As with the embodiment depicted in
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(57) In this configuration, fluid can be drawn into syringe barrel 203 during syringe loading operations by providing a path around ball 171 when said ball 171 is disposed on inlet seat 172. The shape and/or configuration of inlet seat 172 allows for a gap or space to be formed between ball 171 and inlet seat 172, whereby fluid can pass said ball 171 and can be easily drawn into syringe barrel 203, while still creating a large enough contact area between ball 171 and inlet seat 172 to prevent overcoming the cracking pressure of the flow control apparatus 170. Inlet seat 172 can be made imperfect by any method that will still retain ball 171 yet create an adequate gap, space or path around said ball 171 to allow fluids to be drawn into syringe barrel 203 using a predetermined pulling force on syringe plunger 202.
(58) After loading, outlet port 201 of syringe 200 can be attached to a system into which syringe 200 will dispense fluid. As a user depresses syringe plunger 202 towards syringe outlet 201, ball 171 in flow control apparatus 170 of the present invention allows fluid to flow from syringe barrel 203 into syringe outlet port 201 and, eventually, to a patient or output receptacle. However, if the flow rate exceeds a predetermined upper flow rate limit, said ball 171 shifts, forming a fluid pressure seal on outlet port seat 173 and interrupting or blocking flow through said outlet port 201. If the aforementioned “imperfect” (that is, not exactly matching the dimensions of said ball 171) outlet port seat 173 is incorporated into the flow control apparatus 170 of the present invention, the user could discontinue applying force to syringe plunger 202 to allow trapped fluid pressure to partially bleed off, and to allow ball 171 to come off of output port seat 173 and to break said fluid pressure seal.
(59) In operation, a user can select a flow control apparatus having a predetermined desired maximum flow rate limit. In a preferred embodiment, multiple devices of the current invention having different maximum fluid flow rate limits can be color-coded, sized or otherwise marked to simplify the identification and selection of said devices. For example, each apparatus having a particular maximum flow rate capacity can have a predetermined, assigned color that will aid in quick and accurate identification verification of a correct device based on the desired maximum fluid flow rate limit of said device even in emergency settings. In medical applications, a user can determine said desired flow rate capacity based particular drug(s) or other substances being administered. Further, in many embodiments, said flow control apparatus can be relatively small, having a length of 1″ or less, and can be configured with desired connection members (such as, for example, Luer lock connection members) for easy and effective operational attachment to mating components.
(60) A user can draw a prescribed or desired amount of medicine or other fluid into a conventional syringe. Said user can operationally connect a flow control apparatus of the present invention to the output port or outlet of a syringe. When desired, the user can then operationally attach an output tube to the outlet port of said flow control apparatus of the present invention. In this embodiment, the apparatus of the present invention is beneficially installed or interposed within a fluid flow path formed between said syringe and a patient (or other receptacle), and beneficially controls the flow rate of medicine or other fluid discharged from said syringe.
(61) To administer or dispense medicine or other fluid from said loaded syringe using the fluid flow control apparatus of the present invention, a user can depress a plunger of said syringe at a force that said user estimates will create a desired syringe fluid output flow rate. If said user depresses said plunger with force that creates a syringe output flow rate in excess of said desired flow rate (and above the predetermined flow rate permitted through the flow control apparatus of the present invention), the ball of the present invention shifts to the outlet port seat thereby creating a seal (either full or partial, depending on the embodiment of the present invention), blocking said output port and interrupting or stopping fluid flow through said flow control apparatus (and, ultimately to a patient or receptacle).
(62) When said ball comes in contact with said outlet port seat, said user will typically notice an obvious and nearly-instantaneous change in syringe plunger resistance force. A user may also hear a slight clicking sound of said ball contacting said outlet port seat. When said user observes or senses that said plunger is no longer moving (or moving at the same rate), the user may elect to momentarily stop applying force to the plunger, thereby allowing said sealing ball to release from said outlet port seat as trapped fluid pressure between said ball and said syringe plunger is relieved. Thereafter, the user can resume depressing the syringe plunger.
(63) If the fluid flow control apparatus of the present invention is configured with an “imperfect” outlet port seat—such as a dimple on said seat or bleed off flow channel—as discussed herein, a predetermined volume of fluid will continue to flow past said ball and seat over a predetermined period of time even when said ball is received on said seat, thereby relieving a portion of the fluid pressure acting on said ball. Relief of such fluid pressure allows said ball to move off of said outlet port seat, thereby eventually allowing greater fluid flow rate between said ball and seat. In this configuration, fluid flow through the fluid flow control apparatus is restricted, but is typically not fully interrupted or stopped. When equipped with a fluid flow control apparatus of the present invention, a user pushing on a syringe plunger will administer medicine or other fluid from a syringe, but will not exceed a predetermined maximum flow rate.
(64) The above-described invention has a number of particular features that should preferably be employed in combination, although each is useful separately without departure from the scope of the invention. While the preferred embodiments of the present invention are shown and described herein, it will be understood that the invention may be embodied otherwise than herein specifically illustrated or described, and that certain changes in form and arrangement of parts and the specific manner of practicing the invention may be made within the underlying idea or principles of the invention.