SUPPORT VEHICLE FOR PERFORMING SUPPORT OPERATIONS IN AN AUTOMATED STORAGE AND RETRIEVAL SYSTEM
20210179351 ยท 2021-06-17
Assignee
Inventors
Cpc classification
B65G1/0492
PERFORMING OPERATIONS; TRANSPORTING
B65G1/0428
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention relates to a support vehicle (20) for performing support operations in an automated storage and retrieval system (1). It comprises a vehicle body (21). It comprises a drive system (40) comprising wheels (42, 44) provided in a lower part of the vehicle body (21), where the drive system (40) being configured to drive the support vehicle (20) along a track system (108) of the automated storage and retrieval system (1). It comprises a connection system (30) provided on a first side (20a) of the support vehicle (20). The connection system (30) comprises a connector member (31) protruding through a aperture (22) of the vehicle body (21). The connection system (30) comprises an actuator (34) for moving the connector member (31) in the aperture (22) in relation to the vehicle body (21). The present invention also relates to an automated storage and retrieval system (1).
Claims
1. Support vehicle for performing support operations in an automated storage and retrieval system, where the support vehicle comprises: a vehicle body; a drive system comprising wheels provided in a lower part of the vehicle body, the drive system being configured to drive the support vehicle along a track system of the automated storage and retrieval system; a connection system provided on a first side of the support vehicle; wherein the connection system comprises a connector member protruding through an aperture of the vehicle body; the connection system comprises an actuator for moving the connector member in the aperture in relation to the vehicle body.
2. Support vehicle according to claim 1, where the connection system is connectable to and disconnectable from a connection interface.
3. Support vehicle according to claim 2, where the connection interface comprises a keyhole, where the connector member is connectable to and disconnectable from the keyhole.
4. Support vehicle according to claim 1, there the aperture is an elongated slot.
5. Support vehicle according to claim 1, where the connector member is a first connector member and where the connection system further comprises a second connector member, where the first and second connector members are provided in respective apertures in the vehicle body, where the two apertures are spaced apart from each other.
6. Support vehicle according to claim 5, where the connector members are connected to each other via a rigid cross member located on the inside of the vehicle body.
7. Support vehicle according to claim 1, where the connector member comprises a head provided in the end of the member being distal from the vehicle body.
8. Support vehicle according to claim 7, where the head is provided for contact with a rear side of the connection interface.
9. Support vehicle according to claim 7, where the pin head is protruding from the pin in a direction perpendicular to a longitudinal axis of the connector member.
10. Support vehicle according to claim 7, where the connection system comprises a first contact body connected to the connector member or to the vehicle body at a horizontal distance from the head, where a surface of the first contact body is provided for contact with a front surface of the connection interface.
11. Support vehicle according to claim 10, where the connection system comprises a second contact body provided at a vertical distance from the first contact body, where a surface of the second contact body is provided for contact with the front surface of the connection interface.
12. Support vehicle according to claim 2, where the support vehicle comprises an additional support unit (60; 60a; 60b; 60c; 60d), where the connection interface is fixed to the additional support unit (60a; 60b; 60c; 60d).
13. Support vehicle according to claim 12, where the additional support unit comprises a further connection system for connection to a container handling vehicle, where the further connection system comprises: a wheel actuator for connection to a mechanical interface of the container handling vehicle for adjusting wheel elevation of the container handling vehicle; a push body for contact with the container handling vehicle when pushed by the support vehicle.
14. Support vehicle according to claim 13, where the further connection system of the additional supporting unit comprises a pull body for contact with the container handling vehicle when pulled by the support vehicle.
15. Support vehicle according to claim 12, where the additional support unit is one of the following: an intermediate supporting unit (60; 60a; 60b; 60c; 60d) for connecting the support vehicle to a container handling vehicle, where the support vehicle is configured to pull, push or drag the container handling vehicle along the track system to a service area of the system; a person transporting unit for transporting a person along the track system from the service area ESA to a desired location in the system; an equipment transporting unit for transporting equipment along the track system from the service area to a desired location in the system; a cleaning unit for cleaning the track system; or a counterweight unit for balancing the support vehicle.
16. An automated storage and retrieval system comprising: a track system comprising a first set of parallel tracks arranged in a horizontal plane and extending in a first direction and a second set of parallel tracks arranged in the horizontal plane and extending in a second direction which is orthogonal to the first direction, which first and second sets of tracks form a grid pattern in the horizontal plane comprising a plurality of adjacent grid cells, each comprising a grid opening defined by a pair of neighboring tracks of the first set of tracks and a pair of neighboring tracks (111a, 111b) of the second set of tracks; a plurality of stacks of storage containers arranged in storage columns located beneath the track system, wherein each storage column is located vertically below a grid opening; a container handling vehicle for lifting storage containers stacked in the stacks; wherein the system comprises a support vehicle and at least one additional support unit for performing support operations in an automated storage and retrieval system, where the support vehicle comprises a connection system connectable to and disconnectable from a connection interface of the additional support unit.
17. An automated storage and retrieval system according to claim 16, where the support vehicle is a support vehicle according to any one of claims 1-15.
18. An automated storage and retrieval system according to claim 16, where the additional support unit is one of the following: an intermediate supporting unit for connecting the support vehicle to a container handling vehicle, where the support vehicle is configured to pull, push or drag the container handling vehicle along the track system to a service area of the system; a person transporting unit for transporting a person along the track system from the service area to a desired location in the system; an equipment transporting unit for transporting equipment along the track system from the service area to a desired location in the system; a cleaning unit for cleaning the track system; or a counterweight unit for balancing the support vehicle.
Description
DETAILED DESCRIPTION
[0076] Embodiments of the invention will now be described by way of example only and with reference to the enclosed drawings, where:
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[0103] Initially, it should be mentioned that prior art features of an automated storage and retrieval system 1 are described in the introduction above, including references to documents which are incorporated herein by reference.
[0104] It is now referred to
[0105] The support vehicle 20 comprises a vehicle body 21 with a central cavity 25 (
[0106] The support vehicle 20 further comprises a connection system 30 provided on a first side 21A of the vehicle body 21. The connection system 30 is connectable to and disconnectable from a connection interface CI, for example a connection interface CI of an additional support unit. The connection system 30 will be described further in detail below.
[0107] First, it should be noted that the embodiment of the support vehicle 20 shown in the drawings comprises one connection system 30 provided on a first side 21A of the vehicle body 21 and an additional connection system 30 provided on a second side 21B, opposite of the first side 21A. It should be noted that for many of the applications described herein, one such connection system 30 is sufficient. It should however also be noted that it is possible to provide the support vehicle 20 with a corresponding connection system 30 on a third side and/or fourth side.
[0108] Now, the connection system 30 will be described in detail with reference to
[0109] In
[0110] In the present embodiment, the slot 22 is a vertical slot 22, in which the connector pin 21 can be moved vertically by means of an actuator 34. The actuator 34 is an electric linear actuator 34.
[0111] On the outside of the vehicle body 21, a first contact body 32 is provided. The first contact body 32 can be connected to the connector pin 31 or to the vehicle body 21 at a horizontal distance from the pin head 31a. In the present embodiment, the first contact body 32 is connected to and around the connector pin 31.
[0112] In addition to the first contact body 32, the connection system 30 comprises a second contact body 33 provided at a vertical distance from the first contact body 32.
[0113] A rigid member 36 is provided on the inside of the vehicle body 21. The rigid member 36 is used to connect the actuator 34 to the connector pin 31 and also to the first contact body 32. Moreover, the second contact body 33 is connected to the rigid member 36 by means of a connector 38. Hence, when the actuator 34 is moving vertically, also the rigid member 36, the connector pin 31 and the first and second contact bodies 32, 33 are moving vertically.
[0114] In
[0115] It is now referred to
[0116] It is now referred to
[0117] It should be noted that in
[0118] CS. Hence, the first and second contact bodies 32, 33 provide that the connection interface CI is oriented as desired with respect to the vehicle body 21. Preferably, the connection interface CI is oriented parallel with the side 21A of the vehicle body 21. Preferably, both the first side 21A of the vehicle body 21 and the connection interface CI are oriented vertically as shown in
[0119] In
[0120] It is now referred to
[0121] The further connection system 30 on the second side 21b of the vehicle body 21 also comprises two such connector pins 31 provided in two spaced apart slots 22.
[0122] The rigid member 36 described above with reference to
[0123] The support vehicle 20 is based on the type of prior art container handling vehicle 201 shown in
[0124] Only minor modifications are needed to manufacture a support vehicle 20 from such a container handling vehicle 201. One modification is that slots must be provided in the vehicle body 21 and that the different parts of the connection system 30 must be mounted to the vehicle. Preferably, the container lifting device of the prior art container handling vehicle 201 is removed to save costs and also to provide sufficient space for the actuators 34. In some applications, it may be required to modify the drive system, as the support vehicle 20 may be designed to handle a larger total weight than a typical container handling vehicle. Hence, a more powerful motor of the drive system 40 may be needed, possibly also more robust bearings for the wheels may be used etc. All in all, the number of modifications are still relatively low. In addition, relatively small modifications in the control system are needed, for controlling the actuators 34.
[0125] The automated storage and retrieval system 1 may comprise one or more support vehicles 20 and at least one additional support unit. The additional supporting unit comprises a connection interface CI to which the support vehicle 20 can connect to and disconnect from. Together, the support vehicle 20 and the additional supporting units form a support system for an automated storage and retrieval system 1.
[0126] In general, the connection system 30 may be configured to be connected to the connection interface CI of the additional support unit by the following operation: [0127] moving the connector pin 31 to a first (here: lower) position aligned with the keyhole KH of the connection interface CI of the unit; [0128] moving the connector pin 31 horizontally into the keyhole KH by moving the support vehicle 20 along the track system towards the unit; [0129] moving the connector pin 31 to a second (here: upper) position different from the first position.
[0130] In this second position, movement of the support vehicle 20 away from the unit will cause the unit to be pulled by the support vehicle. Movement of the support vehicle 20 towards the unit will cause the unit to be pushed by the support vehicle. In the two directions mentioned here, the support vehicle 20 and the unit will move along tracks 110 of
[0131] Movement of the support vehicle in a direction perpendicular to the push/pull direction will cause the unit to be dragged or pushed in parallel with the support vehicle 20. This last movement will, as described in the introduction above, require that the correct set of wheels become in contact with tracks 111, or tracks parallel with tracks 111, in
[0132] In general, the connection system 30 is configured to be connected from the connection interface CI by the following operation: [0133] lowering the connector pin 31 to its first (here: lower) position again; [0134] moving the connector pin 31 horizontally out of the keyhole KH by moving the support vehicle 20 along the rails track system 108 away from the unit.
[0135] It is now referred to
[0136] Examples of different support units will be described through the following examples:
Example 1
[0137] It is here referred to
[0138] As shown in
[0139] The connector pins 31 of the connection system 30 of the support vehicle 20 are connected to the connection interface CI and the connector pins 31 are in their upper and locked position. It can also be seen in
[0140] The distance between the respective downwardly protruding supporting elements 64 are adapted to the track system 108. Hence, by lowering the connector pins 31 of the support vehicle 20, the downwardly protruding supporting elements 64 will come into contact with the track system 108 and the support vehicle 20 can disconnect from the unit 60. The support vehicle 20 can re-connect to the unit 60 by moving towards the unit 60 with its connector pins 31 in their lower position and then elevate the connector pins 31 when they have been inserted into the keyhole of the connection interface again.
[0141] In
[0142] It should be noted that the connection system 30 of the support vehicle 20 in this example may have a third position. In the first position, as described above, the connection system 30 has lowered the unit and the unit is in contact with the track system 108. Here, the support vehicle may move the connector pin 31 into or out from the keyhole KH of the connection interface CI. In the second position, the connection system 30 has lifted the unit and the unit is no longer in contact with the track system 108. However, the pull body 76 is not sufficiently elevated to be moved over the vehicle 301. Hence, to engage the additional connection system 70 with the vehicle 301, the connector pins 31 and hence the unit 60 is elevated to a third position above the second position. Now, the pull body 76 of the unit can be moved over the vehicle 301 and then the connection system 30 can be lowered to the second position again. Now, the pull body 76 is engaged with the vehicle 301.
[0143] To disconnect from the vehicle 301, the unit 60 is elevated from the third position and moved away from the vehicle 301, as the pull body 76 is not engaged with the vehicle 301 in the third position.
[0144] The wheel actuator 72 is connected to a mechanical interface 72a of the container handling vehicle 301 for adjusting wheel elevation of the container handling vehicle 301, i.e. to mechanically control if the wheels should be in contact with tracks 110 or tracks 111 of the track system. The wheel actuator 72 is driven by an electric motor controlled by the control system of the support vehicle 20 or by a control system of the entire system 1.
[0145] It should be noted that the length of the elongated bar elements 62 is adapted to the length between the rails 111. Hence, when moving along tracks 111, four tracks 11 are in contact with the wheels of the support vehicle 20 and the wheels of the vehicle 301, while when moving along tracks 110, the same two tracks are used both by the support vehicle 20 and the vehicle 301.
[0146] It should be noted that in this example, no modification of the vehicle 301 is needed.
Example 2
[0147] It is now referred to
[0148] In addition, the unit 60a has a connection interface CI (not shown in
Example 3
[0149] It is now referred to
[0150] The unit 60b has no wheels, and the support vehicle 20 is therefore lifting the unit 60b.
Example 4
[0151] It is now referred to
[0152] The cleaning unit 60c comprises rotating brushes 81 for brushing the track system 108 when moved by the support vehicle 20 along tracks 110 and tracks 111. In addition, the cleaning unit 60c comprises a vacuum cleaner 82 with a suction nozzle 83 located close to the brushes 81.
[0153] The unit 60c has no wheels, and the support vehicle 20 is therefore lifting the unit 60c.
Example 5
[0154] It is now referred to
[0155] The purpose of the counterweight unit 60d is to enable the support vehicle 20 to lift and transport a failed container handling vehicle 201 of the type shown in
[0156] In
[0157] In
Alternative Embodiments
[0158] In the above embodiments, the connector pin 31 including the pin head 31a was rotationally symmetrical around its longitudinal axis.
[0159] It is now referred to
[0160] In
[0161] In
[0162] In
[0163] In
[0164] It should be noted that all of the above connector pins 31 may be used in combination with all of the above keyholes KH. It should be noted that the present invention is not limited to the specific examples described and shown in the drawings, many other alternatives are considered to be within the scope of the invention as defined by the claims.
[0165] It should also be noted that the operation of the actuator 34 may be dependent on, or independent of, the operation of the drive system 40. In one embodiment, the vertical distance between the slot 22 and the track system will be the same when the support vehicle is moving along tracks 110 and when the support vehicle is moving along tracks 110. In such a case, the operation of the actuator 34 can be independent from the drive system 40. However, in case the vertical distance between the slot 22 and the track system is different when the support vehicle is moving along tracks 110 and when the support vehicle is moving along tracks 111 (due to different elevation of the vehicle body 21 and the different sets of wheels), then the actuator may be operated to change the height of the connector pins based on the travel direction.
REFERENCE NUMBERS USED DESCRIPTION
[0166] (1) retrieval system [0167] (20) support vehicle [0168] (21) vehicle body [0169] (21) connector pin [0170] (21A) first side [0171] (21A) second side [0172] (21B) second side [0173] (22) slot [0174] (25) central cavity [0175] (30) connection system [0176] (31) connector pin [0177] (31) pin head [0178] (31a) distal section of connector pin, pin head [0179] (31b) proximal section of connector pin, shank [0180] (32) first contact body [0181] (32a) contact surface [0182] (33) second contact body [0183] (33a) contact surface [0184] (34) actuator [0185] (36) rigid member [0186] (40) drive system [0187] (42) (first set of) wheels [0188] (44) (second set of) wheels [0189] (60a) person transporting unit [0190] (60b) equipment transporting unit [0191] (60c) cleaning unit [0192] (60d) counterweight unit [0193] (61) cross bar elements [0194] (62) rigid framework formed by elongated bar elements [0195] (64) downwardly protruding supporting elements [0196] (70) further connection system [0197] (70) connection system [0198] (72) wheel actuator [0199] (72a) mechanical interface [0200] (74) push body [0201] (75) push body [0202] (76) pull body [0203] (81) rotating brushes [0204] (81) brushes [0205] (82) vacuum cleaner [0206] (83) suction nozzle [0207] (100) framework structure [0208] (101) central cavity container handling vehicles [0209] (101) container handling vehicle [0210] (102) upright members [0211] (103) horizontal members [0212] (104) storage grid [0213] (105) storage column(s) [0214] (106) storage container [0215] (107) stacks [0216] (108) track or rail system [0217] (110) first set of parallel rails [0218] (110a) tracks [0219] (110b) tracks [0220] (111) second set of parallel rails [0221] (111a) tracks [0222] (111b) tracks [0223] (112) grid column [0224] (115) grid opening [0225] (119) first port column [0226] (120) second port column [0227] (122) grid cell [0228] (201) container handling vehicles [0229] (201a) vehicle body [0230] (201b, 201c,) wheels [0231] (301) container handling vehicle [0232] (301a) vehicle body [0233] (301b, 301c) wheels [0234] (CI) connection interface [0235] (CS) plate-shaped connection structure [0236] (CS) connection structure [0237] (KH) keyhole [0238] (KH) above keyholes [0239] (KHa) circular opening [0240] (KHb) narrower slot [0241] (RS) rear side [0242] (FS) front side [0243] (SA) service area [0244] (P1) position [0245] (X31) longitudinal axis