Method for the production of portions of manufacture by means of a circular knitting machine with needle cylinder that can be actuated with an alternating rotary motion about its own axis
11047075 · 2021-06-29
Assignee
Inventors
- Ettore LONATI (Botticino, IT)
- Fausto LONATI (Brescia, IT)
- Francesco LONATI (San Felice Del Benaco, IT)
Cpc classification
D04B15/32
TEXTILES; PAPER
International classification
Abstract
A method for the production of portions of manufacture by means of a circular knitting machine with needle cylinder, which comprises the following steps: identifying a group of contiguous needles in the needle cylinder; dividing the group of needles into two contiguous needle subgroups, respectively a first needle subgroup and a second needle subgroup; moving to knit at a feed or drop of the machine a needle subgroup of the two needle subgroups during rotation of the needle cylinder in one direction and in the subsequent rotation in the opposite direction to form two partial rows of knitting in succession; moving to knit at the feed the other needle subgroup of the two needle subgroups during the rotation of the needle cylinder in one direction of rotation and in the subsequent rotation in the opposite direction to form two partial rows of knitting in succession; moving to knit at the feed the other needle subgroup of the two needle subgroups during the rotation of the needle cylinder in one direction of rotation and in the subsequent rotation in the opposite direction to form two partial rows of knitting in succession.
Claims
1. A method for the production of portions of manufacture by means of a circular knitting machine with needle cylinder that can be actuated with an alternating rotary motion about its own axis, wherein said needle cylinder has, on its lateral surface, a plurality of axial slots, in each of which a needle is accommodated, a drop or feed being arranged around said needle cylinder and at least one yarn being dispensed thereat which can be engaged by the needles in order to form knitting, means being provided for the actuation of the needles along the corresponding axial slot in order to grip the yarn at said drop or feed and form loops of knitting, selection devices being provided for selecting the needles to be moved to knit at said at least one feed, said selection devices comprising a first selection device and a second selection device, which are arranged on mutually opposite sides with respect to said feed, said selection devices being adapted to select the needles downstream of said feed depending on the direction of rotation of the needle cylinder about its own axis, the method comprising the following steps: identifying a group of contiguous needles in the needle cylinder; dividing said group of needles into two contiguous needle subgroups, respectively a first needle subgroup and a second needle subgroup; moving to knit at said feed a needle subgroup of said two needle subgroups during a rotation of the needle cylinder in one direction and in the subsequent rotation in an opposite direction to form two partial rows of knitting in succession; moving to knit at said feed the other needle subgroup of said two needle subgroups during the rotation of the needle cylinder in one direction of rotation and in the subsequent rotation in the opposite direction to form two partial rows of knitting in succession; proceeding in this manner by alternating, every two partial rows of knitting, the needle subgroup that is moved to knit at said feed for a preset number of partial rows of knitting; at least one needle of a needle subgroup of said needle subgroups, located proximate to the other needle subgroup, being moved to knit in the forming of at least one of the two partial rows of knitting formed in each instance by the other needle subgroup for the interconnection of the partial rows of knitting formed by a needle subgroup with the partial rows of knitting formed by the other needle subgroup.
2. The method according to claim 1, further comprising: a first step, in which the needle cylinder is actuated in a first direction of rotation or forward direction by selecting, downstream of said feed, the needles of said first needle subgroup to be moved to knit at said feed in the actuation of the needle cylinder in a second direction of rotation or return direction, no forming of knitting being performed in said first step by the needles of said group of needles; a second step, in which the needle cylinder is actuated in the second direction of rotation, moving to knit at said feed the needles selected in said first step in order to form a first partial row of knitting of the first needle subgroup and selecting, downstream of said feed, the needles of said first needle subgroup to be moved to knit at said feed in the first direction of rotation; a third step, in which the needle cylinder is actuated in the first direction of rotation, moving to knit at said feed the needles of said first needle subgroup selected in said second step in order to form a second partial row of knitting of the first needle subgroup as a continuation of said first partial row of knitting of the first needle subgroup; a fourth step, in which the needle cylinder is actuated in the second direction of rotation by selecting, downstream of said feed, the needles of said second needle subgroup to be moved to knit at said feed in the actuation of the needle cylinder in the first direction of rotation, no forming of knitting being performed in said fourth step on the part of the needles of said group of needles; a fifth step, in which the needle cylinder is actuated in the first direction of rotation, moving to knit at said feed the needles of said second needle subgroup selected in said fourth step in order to form, a first partial row of knitting of the second needle subgroup and selecting, downstream of said feed, the needles of said second group to be moved to knit at said feed in the actuation of the needle cylinder in the second direction of rotation; a sixth step, in which the needle cylinder is actuated in the second direction of rotation, moving to knit at said feed the needles selected in said fifth step in order to form a second partial row of knitting of the second needle subgroup as a continuation of said first partial row of knitting of the second needle subgroup; said steps being repeated a preset number of times depending on the number of rows of knitting to be provided.
3. The method according to claim 1, wherein in said first step, together with the needles of said first needle subgroup, at least one needle of said second needle subgroup that is contiguous to said first needle subgroup is also selected as a replacement of at least one needle of said first needle subgroup contiguous thereto that is not selected, and, in said second step, said at least one needle of said second needle subgroup being moved to knit at said feed in order to form knitting together with the needles of said first needle subgroup selected in said first step; in said second step, downstream of said feed, said at least one needle of said second needle subgroup being no longer selected and said at least one needle of said first needle subgroup previously excluded from selection in said first step being selected instead.
4. The method according to claim 2, wherein in said fourth step, together with the needles of said second needle subgroup, at least one needle of said first needle subgroup that is contiguous to said second needle subgroup is also selected as a replacement of at least one needle of said second needle subgroup contiguous thereto that is not selected, and, in said fifth step, said at least one needle of said first needle subgroup being moved to knit at said feed in order to form knitting together with the needles of said second needle subgroup selected in said fourth step; in said fifth step, downstream of said feed, said at least one needle of said first needle subgroup being no longer selected and said at least one needle of said second needle subgroup previously excluded from selection in said fourth step being selected instead.
5. The method according to claim 1, wherein during a transition from continuous rotation to alternating rotation of the needle cylinder about its own axis, before said first step, the following steps are performed: a first preliminary step, in which the needle cylinder is actuated in the first direction of rotation, selecting, downstream of said feed, the needles of said second needle subgroup to be moved to knit at said feed in the actuation of the needle cylinder in the second direction of rotation; a second preliminary step, in which the needle cylinder is actuated in the second direction of rotation, moving to knit at said feed the needles selected in said first preliminary step in order to form a preliminary partial row of knitting of the second needle subgroup and selecting, downstream of said feed, the needles of said first needle subgroup to be moved to knit at said feed in the first direction of rotation in the subsequent first step.
6. The method according to claim 5, wherein in said first preliminary step, together with the needles of said second needle subgroup, at least one needle of said first needle subgroup contiguous to said second needle subgroup is also selected.
7. The method according to claim 1, wherein said first needle subgroup and said second needle subgroup have substantially the same number of needles.
Description
(1)
(2)
(3)
(4)
(5)
(6)
(7) The method according to the invention can be performed with a circular hosiery knitting machine of the known type which comprises a needle cylinder, having a vertical axis, which can be actuated with an alternating rotary motion about its own axis. Said machine has a feed or drop 180 to be used when the needle cylinder is actuated with an alternating rotary motion about its own axis and which, during the rotation of the needle cylinder about its own axis in one direction of rotation, performs the selection of the needles that must knit at the feed 180 during the subsequent rotary motion of the needle cylinder in the opposite direction.
(8) The needle cylinder has, on its lateral surface, a plurality of axial slots, in each of which a needle 1-144 is accommodated.
(9) Around the needle cylinder there is a drop or feed 180 at which at least one yarn is dispensed, by means of one or more yarn fingers 181, and can be engaged by the needles 1-144 in order to form knitting. The machine is provided with means for the actuation of the needles 1-144 along the corresponding axial groove in order to take up the yarn at the mentioned drop or feed 180 and form loops of knitting.
(10) The machine is further provided with selection devices for selecting the needles 1-144 to be moved to knit at the mentioned feed 180 and these selection devices comprise a first selection device 191 and a second selection device 192, which are arranged on mutually opposite sides with respect to the feed 180. These selection devices 191, 192 are adapted to select the needles 1-144 downstream of the feed 180 depending on the direction of rotation of the needle cylinder about its own axis.
(11) More particularly, each needle 1-144 is provided, in a per se known manner, with a heel 151 which protrudes radially from the corresponding axial groove of the needle cylinder and the needle actuation means comprise needle actuation cams 150 which are arranged around the needle cylinder and define paths inside which the heels 151 of the needles 1-144 engage.
(12) In the machine shown schematically in
(13) The ability of each selector 145 to oscillate for its transition from the active position to the inactive position and vice versa is obtained by means of an elastic portion 166 of the selector 145 which rests on the bottom of the corresponding axial slot of the needle cylinder and contrasts elastically the transition of the selector 145 from the active position to the inactive position. Each selector 145 is provided with one or more selection tabs 164 on which the selection devices 191, 192 act, in a per se known manner, to cause the transition of the selector 145 from the active position to the inactive position. In the illustrated embodiment, each selector 145 is also provided with a heel 165 in an intermediate region of its extension, proximate to the sub-needle 146.
(14) Each sub-needle 146 also is provided with a heel 171 which protrudes radially from the corresponding axial slot of the needle cylinder.
(15) Around the needle cylinder, at the level of the selectors 145, there are selector actuation cams 160 which can be engaged by the heels 161 of the selectors 145 when they are in the active position. Likewise, around the needle cylinder, at the level of the sub-needles 146, there are sub-needle actuation cams 170 which can be engaged by the heels 171 of the sub-needles 146. The needle actuation cams 150, the sub-needle actuation cams 170 and the selector actuation cams 160 define, for the heels 151, 171 and 161 that engage with them, paths which are contoured to cause, as a consequence of the rotation of the needle cylinder about its own axis with respect to the cams 150, 170, 160, the movement of the needles 1-144, of the sub-needles 146 and of the selectors 145 along the corresponding axial slots of the needle cylinder or the retention of the needles 1-144, of the sub-needles 146 and of the selectors 145 in a given position. More particularly, as regards the needles 1-144, their movement inside the corresponding axial slot of the needle cylinder can be achieved by means of the needle actuation cams 150 or by means of the movement of the corresponding sub-needle 146 and/or of the corresponding selector 145 produced by the sub-needle actuation cams 170 or by the selector actuation cams 160.
(16) The machine shown in
(17)
(18) A reference numeral from 1 to 144 has been assigned to the needles, and for the sake of simplicity and greater clarity, only the needles required to explain the method according to the invention have been numbered.
(19) In
(20) Between the selector actuation cams 160 there is a lifting cam 162, which causes the rise of the selectors 145 that are in the active position and consequently the rise of the needles 1-144 that are in the same axial slots of the needle cylinder up to the tuck-stitch position, when the needle cylinder rotates about its own axis in the direction indicated by the arrow 201, and two lifting cams 163, 167, which cause the rise of the selectors 145 that are in the active position and consequently the lifting of the sub-needles 146 that are in the same axial slots of the needle cylinder when the needle cylinder rotates about its own axis in the direction indicated by the arrow 202. The other selector actuation cams 160 that do not have a significant role in the execution of the method according to the invention have not been numbered and are not described further.
(21) Between the sub-needle actuation cams 170 there is a lifting cam 172, which can be engaged by the sub-needles 146 that have been raised due to the rise of the underlying selector 145 when the selector has engaged the lifting cam 163. The sub-needle lifting cam 172 is such as to cause correspondingly the lifting of the overlying needles 1-144 in the tuck-stitch position. Between the sub-needle actuation cams 170 there are also lowering cams 173 and 174 in order to cancel previous rises of the sub-needles 146 and of the selectors 145.
(22) The other cams that are present in
(23) The cams that during the various steps of the method according to the invention are in the inactive position, i.e., spaced from the needle cylinder so as to not interfere with the heels 151, 161, 171 of the needles 1-144 and/or of the selectors 145 and/or of the sub-needles 146 are shown with a profile in dashed lines.
(24) The method according to the invention comprises the following steps: identifying a group of contiguous needles in the needle cylinder; dividing said group of needles into two contiguous needle subgroups, respectively a first needle subgroup and a second needle subgroup; moving to knit at a feed or drop one of the two needle subgroups during the rotation of the needle cylinder in one direction and in the subsequent rotation in the opposite direction so as to form two partial rows of knitting in succession; moving to knit at the feed being considered the other needle subgroup of the two needle subgroups during the rotation of the needle cylinder in one direction of rotation and in the subsequent rotation in the opposite direction so as to form two partial rows of knitting in succession; proceeding in this manner by alternating, every two partial rows of knitting, the needle subgroup that is moved to knit at the feed being considered for a preset number of partial rows of knitting;
(25) at least one needle of one of the needle subgroups located proximate to the other needle subgroup is moved to knit in the forming of at least one of the two partial rows of knitting formed in each instance by the other needle subgroup so as to provide the interconnection of the partial rows of knitting formed by a needle subgroup with the partial rows of knitting formed by the other needle subgroup.
(26) In the example of execution of the method according to the invention, a circular hosiery knitting machine is used which is provided with one hundred and forty-four needles, of which one hundred and twenty are used for the execution of pouch or heel knitting by actuating the needle cylinder with an alternating motion about its own axis. The group of one hundred and twenty needles is divided into two subgroups, each with sixty needles. The needles of the machine have been designated by the reference numerals 1 to 144. The needles 1 to 12 and the needles 133 to 144 are always excluded from knitting. The needles designated by the reference numerals 72 and 73 are the needles that knit alternately with the needles of their own subgroup or of the other subgroup, so as to provide the interconnection of the partial rows of knitting formed by a needle subgroup with the partial rows of knitting formed by the other needle subgroup, as highlighted in the selection diagram of
(27) Hereinafter, the rotations of the needle cylinder about its own axis in one direction of rotation or in the opposite direction, which are performed according to center angles of preset breadth, which can vary as a function of the knitting requirements, are also termed oscillations.
(28) In greater detail, the method according to the invention preferably comprises a first step, in which the needle cylinder is actuated in a first direction of rotation or forward direction, designated by the arrow 201, selecting, downstream of the feed 180, the needles of the first subgroup to be moved to knit at the same feed 180 when the needle cylinder is actuated in the second direction of rotation or return direction, which is opposite with respect to the first direction of rotation 201 and is designated by the arrow 202.
(29) In this first step, shown in
(30) In a second step of the method according to the invention, the needle cylinder reverses its direction of rotation, forming a first partial row of knitting 301 at the feed 180 with the needles that have been selected and moved to the tuck-stitch position in the first step, as shown in
(31) In a third step of the method according to the invention, the needle cylinder is actuated again in the first direction of rotation 201, moving to knit at the feed 180 the needles that have been selected in the second step so as to form a second partial row of knitting 302 with the first needle subgroup, with the needles from needle 13 to needle 72, as an extension of the first partial row of knitting 301 produced with the same first needle subgroup, as shown in
(32) When, in this oscillation of the needle cylinder, the needle 131 has moved beyond the selection device 192, i.e., has passed, to the left in the figures, the selection device 192, the direction of rotation of the needle cylinder is reversed again and the needle cylinder is rotated in the second direction of rotation 202, beginning a fourth step of the method according to the invention. The needles of the second subgroup from the needle 131, except for the needle 73, and together with the needle 72 of the first subgroup, are selected by the selection device 192 and raised to the tuck-stitch position by the engagement of the sub-needles with the lifting cam 172. Essentially, in this step, a selection of the needles is performed as indicated in line G of the diagram shown in
(33) In a fifth step, the direction of rotation of the needle cylinder is reversed again and the needles that had been moved to the tuck-stitch position by means of the selection performed in the fourth step, i.e., the needles from needle 72 to needle 131 with the exclusion of needle 73, form a corresponding first partial row of knitting 303 at the feed 180. Downstream of the knockover cam 153, the needles are selected by means of the selection device 192 as indicated in line H of the diagram shown in
(34) In a sixth step, the direction of rotation of the needle cylinder is reversed again so that the needles that have been moved to the tuck-stitch position in the fifth step, i.e., the needles from needle 131 to needle 72, form a corresponding second partial row of knitting 304, as shown in
(35) At this point the process is repeated as already described from the first step to the sixth step for a preset number of times depending on the extension of the manufacture that one wishes to obtain.
(36) As can be noticed in
(37) In
(38) Conveniently, in the transition from the continuous rotation, shown in
(39) More particularly, after the continuous rotary motion of the needle cylinder about its own axis, in which the needles of the group of needles to be used in knitting with actuation of the needle cylinder with an alternating rotary motion about its own axis are all moved to knit at the feed 180, as shown in line A of the selection diagram of
(40) In the second preliminary step, the needle cylinder is actuated with a rotary motion in the second direction of rotation 202 and the needles of the second subgroup, which in the first preliminary step had been selected and moved to the tuck-stitch position, form a first preliminary partial row of knitting 305 at the feed 180. During this oscillation of the needle cylinder about its own axis, no selection is performed, as shown in line C of the selection diagram of
(41) As explained above, in some steps of the method according to the invention the oscillation of the needle cylinder performed in these steps is not aimed at producing knitting. This occurs, for example, in the first step and in the fourth step of the method as well as in the subsequent steps that constitute a repetition of these steps.
(42) Execution of these oscillations, which for the sake of simplicity will be referenced as “idle oscillations”, is necessary because at the end of the two partial rows of knitting 301, 302 or 303, 304 formed in succession and produced, in the illustrated example, by the needles of the first subgroup that range from needle 13 to needle 72 or of the second subgroup that ranges from needle 73 to needle 132, the yarn is engaged with the needle 73 in the case of the first needle subgroup 13-72 and with the needle 72 in the case of the second needle subgroup 73-132, as shown in
(43) For the sake of greater clarity,
(44) Essentially, in the method according to the invention, in the execution of the first partial row of knitting of the sequence of two partial rows of knitting formed by each needle subgroup, the needle cylinder must have the same direction of rotation that it has during the execution of the last partial row of knitting by means of the other needle subgroup; in order to do this, it is necessary to perform an idle oscillation between the end of the sequence of two partial rows of knitting formed by a needle subgroup and the beginning of the sequence of two partial rows of knitting formed by the other needle subgroup.
(45) If the pouch to be formed must begin after a step of continuous rotary motion of the needle cylinder, the last needle that forms the knitting of the last row of knitting formed in continuous motion must be the last one of the group of needles that will form the pouch; in the illustrated example, the pouch is formed by using a group of needles that ranges from needle 13 to needle 132, therefore the last needle that knits in the yarn on the last row of knitting in continuous motion will be needle 132.
(46)
(47) As can be noticed, the manufacture is composed of partial rows of knitting 301, 302 which are produced by the needle subgroup 13 to 72 and by partial rows of knitting 303, 304 produced by the needle subgroup 73 to 132. The partial rows of knitting 301, 302 produced by the needle subgroup 13 to 72 are interconnected with the partial rows of knitting 303, 304 produced by the other needle subgroup 73 to 132, by causing the knitting alternately of at least one needle, in the illustrated case the needles 72, 73 of the needle subgroup respectively 13-72 and 73-132, with the needles respectively 74-132 and 13-71 of the other needle subgroup.
(48) The diagram of
(49) Furthermore, preferably, the two needle subgroups have a same number of needles, although the method according to the invention can be performed with two groups of needles that have a different number of needles.
(50) In practice it has been found that the method according to the invention fully achieves the intended aim, since it allows to provide portions of manufacture by means of a circular knitting machine with a needle cylinder that can be actuated with an alternating rotary motion about its own axis by using a large number of needles, in an extreme case equal to the number of needles of the machine, even with circular machines that perform selection of the needles to be moved to knit during the rotary motion of the needle cylinder in one direction, during the rotation of the needle cylinder in the directly preceding opposite direction.
(51) The method thus conceived is susceptible of numerous modifications and variations, all of which are within the scope of the appended claims; all the details may further be replaced with other technically equivalent elements.
(52) In practice, the materials used, as well as the dimensions, may be any according to the requirements and to the state of the art.
(53) The disclosures in Italian Patent Application No. 102018000002290 from which this application claims priority are incorporated herein by reference.
(54) Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly such reference signs do not have any limiting effect on the interpretation of each element identified by way of example by such reference signs.