Composite white pigment
11118060 · 2021-09-14
Assignee
Inventors
- Jin-Hyoung Lee (Cheongju-si, KR)
- Kwang-Choong Kang (Cheongju-si, KR)
- Byung-Ki Choi (Cheongju-si, KR)
- Kwang-Soo Lim (Cheongju-si, KR)
- Kil-Wan Chang (Cheongju-si, KR)
Cpc classification
A61K8/342
HUMAN NECESSITIES
C09C2200/102
CHEMISTRY; METALLURGY
A61K2800/436
HUMAN NECESSITIES
C09C1/0024
CHEMISTRY; METALLURGY
C09C2210/60
CHEMISTRY; METALLURGY
C09C2200/302
CHEMISTRY; METALLURGY
C01P2006/60
CHEMISTRY; METALLURGY
C01P2004/20
CHEMISTRY; METALLURGY
C09C1/0081
CHEMISTRY; METALLURGY
C09C2220/106
CHEMISTRY; METALLURGY
C09D167/00
CHEMISTRY; METALLURGY
C09D7/70
CHEMISTRY; METALLURGY
C09C2200/1004
CHEMISTRY; METALLURGY
International classification
C09C1/00
CHEMISTRY; METALLURGY
C09D167/00
CHEMISTRY; METALLURGY
A61K8/92
HUMAN NECESSITIES
A61K8/81
HUMAN NECESSITIES
Abstract
Disclosed is a composite white pigment having mixed together white pigments having different colorimeter values from each other by comprising substrates having various sizes and/or TiO2 having various thicknesses. The composite white pigment, according to the present invention, comprises: a first white pigment comprising a substrate and a white metal oxide layer formed on the substrate; and a second white pigment comprising a substrate and a white metal oxide layer formed on the substrate, and having a different colorimeter value from that of the first white pigment.
Claims
1. A composite white pigment comprising: a first white pigment including: a substrate; and a white metal oxide layer formed on the substrate; and a second white pigment including: a substrate; and a white metal oxide layer formed on the substrate, wherein the second white pigment has a colorimeter value different from a colorimeter value of the first white pigment.
2. The composite white pigment of claim 1, wherein a minimum thickness of the substrate of the second white pigment is larger than a maximum thickness of the substrate of the first white pigment by 50 nm or more.
3. The composite white pigment of claim 2, wherein a thickness of the substrate of the first white pigment ranges from 200 nm to 250 nm, and a thickness of the substrate of the second white pigment of ranges from 300 nm to 350 nm.
4. The composite white pigment of claim 1, wherein the white metal oxide layer of the first white pigment or the white metal oxide layer of the second pigment includes: a first high refractive layer comprising TiO.sub.2, wherein the first high refractive layer is on a surface of the substrate of the first white pigment or a surface of the substrate of the second white pigment; a low-refractive layer comprising a material having a refractive index lower than a refractive index of TiO.sub.2, wherein the low refractive layer is on the first high refractive layer; and a second high refractive layer comprising TiO.sub.2, wherein the second high refractive layer is on the low refractive layer.
5. The composite white pigment of claim 4, wherein when a thickness of the first high-refractive layer is T1 and a thickness of the second high-refractive layer is T2, T2>T1.
6. The composite white pigment of claim 1, wherein a minimum thickness of the white metal oxide layer of the second white pigment is larger than a maximum thickness of the white metal oxide layer of the first white pigment by 60 nm or more.
7. The composite white pigment of claim 6, wherein a thickness of the white metal oxide layer of the first white pigment ranges from 30 nm to 80 nm, and wherein a thickness of the white metal oxide layer of the second white pigment ranges from 100 nm to 160 nm.
8. The composite white pigment of claim 1, wherein the white metal oxide layer of the first white pigment or the white metal oxide layer of the second white metal oxide layer includes: a first high refractive layer comprises TiO.sub.2, wherein the first refractive layer is on a surface of the substrate of the first white pigment or a surface of the substrate of the second white pigment; a low-refractive layer comprising a material having a refractive index lower than a refractive index of TiO.sub.2, wherein the low-refractive layer is on the first high refractive layer; and a second high refractive layer comprising TiO.sub.2, wherein the second high refractive layer is on the low-refractive layer, wherein when a thickness of the first high refractive layer is T1 and a thickness of the second high refractive layer is T2, 2T1>T2≥T1 for the first white pigment, while 3T1≥T2≥2T1 for the second white pigment.
9. The composite white pigment of claim 4, wherein the low-refractive layer comprises at least one selected from the group consisting of SiO.sub.2 and MgO.Math.SiO.sub.2.
10. The composite white pigment of claim 1, wherein the substrate of the first white pigment or the substrate of the second white pigment is natural mica, synthetic mica, glass flake or alumina flake.
11. An interference pigment comprising the composite white pigment according to claim 1, wherein the composite white pigment is used in at least one selected from the group consisting of paints, printing inks, floor plates, wallpaper, special paper, plastic, leather, accessories, cosmetics, ceramics and artificial marble.
12. The composite white pigment of claim 8, wherein the low-refractive layer at least one selected from the group consisting of SiO.sub.2 and MgO.Math.SiO.sub.2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
DETAILED DESCRIPTIONS
(4) The advantages and features of the present disclosure, and how to accomplish them, will become apparent with reference to the embodiments described in detail below. However, the present disclosure is not limited to the embodiments disclosed below, but may be implemented in various different forms. Those embodiments are provided only to allow the present disclosure to be complete, and to allow the scope of the invention to be known to those skilled in the art to which the present disclosure pertains. The scope of the present disclosure is only defined by the claims.
(5) Hereinafter, a composite white pigment according to the present disclosure will be described in detail with reference to the accompanying drawings.
(6)
(7) Referring to
(8)
(9) Referring to
(10) In the white pigment having the structure shown in
(11) Referring to
(12) The substrate 110 or 210 may be made of a material selected from natural mica, synthetic mica, glass flake and alumina flake. The substrate is preferably a plate-like substrate in terms of a shape. In another example, the substrate may be embodied as a spherical substrate. In one example, the length of the substrate 110 or 210 in the longitudinal direction thereof may be in a range of about 5 to 600 μm.
(13) In the embodiment shown in
(14) Hereinafter, the structure of the white pigment according to the embodiment shown in
(15) The first high refractive layer 220 is formed on the surface of the substrate 210 and contains TiO.sub.2.
(16) In accordance with the present disclosure, the upper second high refractive layer 240 acts as the main layer for the white rendering. The lower first high refractive layer 220 contributes to enhancing the whiteness. The thickness of the first high refractive layer 220 may be in a range of 30 to 90 nm, but is not limited thereto.
(17) Further, TiO.sub.2 contained in each of the first high refractive layer 220 and the second high refractive layer 240 may have rutile or anatase structure. It is more preferable for TiO.sub.2 to have a rutile structure. When using the rutile TiO.sub.2, there occurs an advantage that the pigment is more excellent in the gloss and stability thereof than when using TiO.sub.2 in the anatase structure. The first high refractive layer and the second high refractive layer including the rutile TiO.sub.2 may be formed by pretreating the substrate surface with a tin compound such as SnCl.sub.4 and then coating TiO.sub.2 on the treated surface using TiCl.sub.4 or the like.
(18) The low-refractive layer 230 is formed on the first high refractive layer 220.
(19) The low-refractive layer 230 is located between the first high refractive layer 220 and the second high refractive layer 240 to form an optical interference structure, thereby contributing to enhancement of white intensity. The low-refractive layer may include at least one of SiO.sub.2 and MgO.SiO.sub.2.
(20) The second high-refractive layer 240 is formed on the low-refractive layer 230. In this connection, it is preferable that a thickness of the second high refractive layer 240 is equal to or larger than the thickness of the lower first high refractive layer 220. That is, when the thickness of the first high refractive layer is T1 and the thickness of the second high refractive layer is T2, it is preferable that T2 is equal to or larger than T1. This is because that when the first high refractive layer is thicker than the second high refractive layer, the whiteness is lowered to disallow the white rendering, and when the two layer have the same thickness, the hiding ability is reduced and a merit of the resulting pigment is slightly lowered.
(21) In one example, each of the first high refractive layer and the second high refractive layer may be formed from TiCl.sub.4 under strongly acidic conditions lower than or equal to pH 3.
(22) In one example, the low-refractive layer may be made of SiO.sub.2 or MgO.SiO.sub.2. More specifically, a neutral condition of pH 6 to 8 is maintained when SiO.sub.2 or MgO.SiO.sub.2 is added. Then, after SiO.sub.2 or MgO.SiO.sub.2 has been added, a strongly acidic condition lower than or equal to pH 3 may be maintained.
(23) The composite white pigment according to the present disclosure may contain a mixture of a first white pigment and a second white pigment.
(24) The first white pigment includes a substrate and a first white metal oxide layer formed on the substrate. The second white pigment include a substrate and a second white metal oxide layer formed on the substrate, wherein the second white pigment has a colorimeter value that is different from that of the first white pigment.
(25) In the composite white pigment according to the first embodiment of the present disclosure, the minimum thickness of the white metal oxide layer of the second white pigment is greater by at least 60 nm than the maximum thickness of the white metal oxide layer of the first white pigment. The thickness of the white metal oxide layer may vary, for example, may have about 80 nm, 120 nm, 140 nm, or 160 nm. Tones of the pigments may be slightly different from each other depending on the thickness of the white metal oxide layer.
(26) For example, when the white metal oxide layer in the first white pigment has a thickness of 60 to100 nm, the thickness of the white metal oxide layer included in the second white pigment may have 120 to 260 nm thickness which is larger by at least 60 nm than the maximum thickness of the white metal oxide layer of the first white pigment. The pigments with different white tones may be mixed with each other to achieve higher whiteness.
(27) In the composite white pigment according to the second embodiment of the present disclosure, for example, regarding the first white pigment, when the thickness of the substrate is between 200 and 250 nm, and the thickness of the white metal oxide layer is between 60 and 100 nm, the first white pigment has the green tone. To the contrary, regarding the second white pigment, when the thickness of the substrate is 300 to 350 nm, and the thickness of the white metal oxide layer is between 60 and 100 nm, the second white pigment has a red tone. When the white pigment of the green tone is mixed with the white pigment of the red tone, whiteness of the mixture can be improved as compared with only green tone white pigment or only red tone white pigment.
(28) In another example, for example, in the composite white pigment according to the present disclosure, a white pigment with a white metal oxide layer of a thickness of about 60 nm and a white pigment with a white metal oxide of a thickness of about 100 nm may be mixed with each other.
(29) In this connection, in the composite white pigment according to the first embodiment of the present disclosure, the minimum thickness of the substrate of the second white pigment is greater than the maximum thickness of the metal oxide layer of the first white pigment by at least 50 nm. In one example, when the thickness of the substrate of the first white pigment is in a range of 200 to 250, the substrate included in the second white pigment has a 300 to 350 nm thickness which is greater than the maximum thickness of the first white pigment substrate by at least 50 nm. When the substrate thickness difference therebetween is greater than or equal to 50 nm, rendered tones thereof may be different therebetween. Thus, mixing the first and second white pigments may allow the higher whiteness to be realized.
(30) For example, in the first white pigment, when the thickness of the white metal oxide layer is about 80 nm, and when the thickness of the substrate is 200 to 250 nm, the green tone is rendered. To the contrary, in the second white pigment, when the thickness of the white metal oxide layer is about 80 nm and when the thickness of the substrate is 300 to 350 nm, the red tone is rendered. When the white pigment of the green tone is mixed with the white pigment of the red tone, whiteness can be improved as compared with only green tone white pigment or only red tone white pigment.
(31) The composite white pigment according to the third embodiment of the present disclosure may be a preferred example of the composite white pigment according to the second embodiment, where the first white pigment and second white pigment are mixed with each other, each of which has a structure shown in
(32) In this case, when the thickness of the first high refractive layer is T1 and the thickness of the second high refractive layer is T2, 2T1>T2≥T1 for the first white pigment, while 3T1≥T2≥2T1 for the second white pigment.
(33) That is, provided that the thickness of the first high refractive layer 220 is T1, and the thickness of the second high refractive layer 240 is T2, the thickness of the second high-refractive layer 240 may be 1 to 2 times larger than the thickness of the first high-refractive layer 220 (1<T2≤2). In this case, white having the green tone can be realized at a specific substrate thickness. Alternatively, the thickness of the second high-refractive layer 350 may be 2 to 3 times greater than the thickness of the first high-refractive layer 320 (2<T2≤3). In this case, white having the red tone can be realized at a specific substrate thickness. When the thickness of the substrate varies, the tone may vary slightly. Thus, adjusting the thickness ratio of the thickness of the second high refractive layer to the thickness of the first high refractive layer may allow various tones-rendering white pigments to be realized.
(34) Further, the white pigment according to the present disclosure may be achieved by mixing a first white pigment in which the thickness of the second high-refractive layer 350 may be 1 to 2 times larger than the thickness of the first high-refractive layer 320 with a second white pigment in which the thickness of the second high refractive layer 350 is 2 to 3 times larger than the thickness of the first high refractive layer 320 at a weight ratio of about 80:20 to 20:80. In this case, the mixture may exhibit excellent whiteness while having a high gloss.
(35) In this case, the composite white pigment may include at least two groups of substrates having thickness differences of 50 nm or greater as in the first embodiment.
(36) In the composite white pigments according to the first to third embodiments, the white metal oxide layers having the same material and thickness are coated on the substrates, the tones of whites rendered by the composite white pigments may vary depending on the thicknesses of the substrates. When the same substrate thickness is used and the white metal oxide layers of the same material are coated on the substrates, the tones of whites rendered by the composite white pigments may vary depending on the thickness of the white metal oxide layer. Thus, the inventors of the present disclosure have concluded that when the white pigments having different white tones are mixed with each other, mixed white colors could be realized. Those mixed white colors may lead to high gloss and whiteness.
(37) Preferably, each of the first white pigment and the second white pigment may be contained in an amount of 20 wt % or more. In other words, all of the white pigments having different tones are contained at a certain amount or greater, so that the reliability in rendering the high gloss and high whiteness can be enhanced.
(38) The white pigment production method according to the present disclosure may include, for the structure shown in
(39) For varying the substrate thickness, substrates of various thicknesses may be dispersed in the slurry production step. Alternatively, a first white pigment may be produced using a substrate of a specific thickness, and a second white pigment may be produced using a substrate of a different thickness from the specific thickness, and then, the first and second pigments may be mixed with each other.
(40) For varying the thickness of the white metal oxide layer, the concentration of the TiO.sub.2 precursor solution (for example, TiCl.sub.4 solution) to be added to the slurry may vary or the titration time may vary. Then, the first white pigment and second white pigment may be produced using the white metal oxide layers having varying thicknesses and then mixed with each other.
(41) As described above, the composite white pigment according to the present disclosure has excellent white aesthetics, and, accordingly, may be applied to products such as paints, plastics, cosmetics and the like.
PRESENT EXAMPLES
(42) Hereinafter, configurations of the present disclosure will be described in more detail using the preferred Present Example of the present disclosure. However, the Present Example is merely a preferred implementation of the present disclosure and should not be construed as limiting the present disclosure.
(43) Contents as not described herein may be sufficiently technically inferred by those skilled in the art, and descriptions thereof will be omitted.
(44) 1. Production of White Pigment
COMPARATIVE EXAMPLE 1
(45) 100 g of synthetic mica flake having a thickness of 350 nm to 700 nm was added to 2 L demineralized water and then the mixture was stirred to form a slurry. Next, the slurry was heated to 75 degrees C., and then the pH of the slurry was adjusted to 1.7 by adding an HCl solution thereto.
(46) Next, 27 g of SnCl.sub.4 solution (11% by weight of SnCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 1 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent.
(47) Next, 170 g of TiCl.sub.4 solution (33% by weight of TiCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 3 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent. After the titration, the mixture was refluxed for 30 minutes.
(48) After the refluxing, the final slurry was filtered and dehydrated and washed twice with demineralized water, and then dried at 120 degrees C. for 10 hours to obtain an intermediate product in a powder form.
(49) Then, the obtained intermediate product was calcined at 800 degrees C. for 12 minutes to obtain a white pigment powder.
PRESENT EXAMPLE 1
(50) 100 g of synthetic mica flakes having a thickness of 350 nm to 700 nm was added to 2 L demineralized water and then the mixture was stirred to form a slurry. Next, the slurry was heated to 75 degrees C., and then the pH of the slurry was adjusted to 1.7 by adding an HCl solution thereto.
(51) Next, 27 g of SnCl.sub.4 solution (11% by weight of SnCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 1 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent.
(52) Next, 170 g of TiCl.sub.4 solution (33% by weight of TiCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 3 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent. After the titration, the mixture was refluxed for 30 minutes.
(53) After the refluxing, the final slurry was filtered and dehydrated and washed twice with demineralized water, and then dried at 120 degrees C. for 10 hours to obtain an intermediate product in a powder form.
(54) Then, the obtained intermediate product was calcined at 800 degrees C. for 12 minutes to obtain a white pigment powder.
(55) The amount of TiCl.sub.4 solution was increased using the above method to obtain pigment powders having gold, red and blue tones.
(56) The white powders obtained by the above method are mixed with each other to obtain the white pigment powders rendering various tones.
PRESENT EXAMPLE 2
(1) Production Example 2-1
(57) 100 g of synthetic mica flakes having a thickness of 200 nm to 250 nm was added to 2 L demineralized water and then the mixture was stirred to form a slurry. Next, the slurry was heated to 75 degrees C., and then the pH of the slurry was adjusted to 1.7 by adding an HCl solution thereto.
(58) Next, 27 g of SnCl.sub.4 solution (11% by weight of SnCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 1 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent.
(59) Next, 120 g of TiCl.sub.4 solution (33% by weight of TiCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 3 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent. After the titration, the mixture was refluxed for 30 minutes.
(60) After the refluxing, the final slurry was filtered and dehydrated and washed twice with demineralized water, and then dried at 120 degrees C. for 10 hours to obtain an intermediate product in a powder form.
(61) Then, the obtained intermediate product was calcined at 800 degrees C. for 12 minutes to obtain a white pigment powder rendering a green tone.
(2) Production Example 2-2
(62) 100 g of synthetic mica flakes having a thickness of 300 nm to 350 nm was added to 2 L demineralized water and then the mixture was stirred to form a slurry. Next, the slurry was heated to 75 degrees C., and then the pH of the slurry was adjusted to 1.7 by adding an HCl solution thereto.
(63) Next, 27 g of SnCl.sub.4 solution (11% by weight of SnCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 1 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent.
(64) Next, 110 g of TiCl.sub.4 solution (33% by weight of TiCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 3 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent. After the titration, the mixture was refluxed for 30 minutes.
(65) After the refluxing, the final slurry was filtered and dehydrated and washed twice with demineralized water, and then dried at 120 degrees C. for 10 hours to obtain an intermediate product in a powder form.
(66) Then, the obtained intermediate product was calcined at 800 degrees C. for 12 minutes to obtain a white pigment powder rendering a red tone.
(3) Production Example 2-3
(67) The white powders as obtained in Production Example 2-1 and Production Example 2-2 were mixed with each other in a weight ratio of 1:1 to obtain white pigment powders. This is called Present Example 2.
PRESENT EXAMPLE 3
(1) Production Example 3-1
(68) 100 g of synthetic mica flakes having a thickness of 350 nm to 750 nm was added to 2 L demineralized water and then the mixture was stirred to form a slurry. Next, the slurry was heated to 75 degrees C., and then the pH of the slurry was adjusted to 1.7 by adding an HCl solution thereto.
(69) Next, 27 g of SnCl.sub.4 solution (11% by weight of SnCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 1 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent.
(70) Next, 130 g of TiCl.sub.4 solution (33% by weight of TiCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 3 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent. After the titration, the mixture was refluxed for 10 minutes and then the pH thereof was adjusted to 7.5 with 20% NaOH diluent (first high refractive layer formation).
(71) Then, 1,200 g of MgO.SiO.sub.2 solution (3.5% by weight of MgO.SiO.sub.2) was weighed, and added to the slurry in a titrated manner at a constant rate over 4 hour. The pH thereof was kept constant at 7.5 using an HCl solution. Thereafter, the pH of the slurry was adjusted to 1.7 by adding an HCl solution thereto, and the mixture was further refluxed and stirred for 15 minutes (Formation of low-refractive layer).
(72) Next, 27 g of SnCl.sub.4 solution (11% by weight of SnCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 1 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent.
(73) Next, 200 g of TiCl.sub.4 solution (33% by weight of TiCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 6 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent. After the titration, the mixture was refluxed for 30 minutes (second high refractive layer formation).
(74) After the refluxing, the final slurry was filtered and dehydrated and washed twice with demineralized water, and then dried at 120 degrees C. for 10 hours to obtain an intermediate product in a powder form.
(75) Then, the obtained intermediate product was calcined at 800 degrees C. for 12 minutes to obtain a white pigment powder rendering a light green tone.
(2) Production Example 3-2
(76) 100 g of synthetic mica flakes having a thickness of 350 nm to 750 nm was added to 2 L demineralized water and then the mixture was stirred to form a slurry. Next, the slurry was heated to 75 degrees C., and then the pH of the slurry was adjusted to 1.7 by adding an HCl solution thereto.
(77) Next, 27 g of SnCl.sub.4 solution (11% by weight of SnCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 1 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent.
(78) Next, 130 g of TiCl.sub.4 solution (33% by weight of TiCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 3 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent. After the titration, the mixture was refluxed for 10 minutes and then the pH thereof was adjusted to 7.5 with 20% NaOH diluent (first high refractive layer formation).
(79) Then, 1,200 g of MgO.SiO.sub.2 solution (3.5% by weight of MgO.SiO.sub.2) was weighed, and added to the slurry in a titrated manner at a constant rate over 4 hour. The pH thereof was kept constant at 7.5 using an HCl solution. Thereafter, the pH of the slurry was adjusted to 1.7 by adding an HCl solution thereto, and the mixture was further refluxed and stirred for 15 minutes (Formation of low-refractive layer).
(80) Next, 27 g of SnCl.sub.4 solution (11% by weight of SnCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 1 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent.
(81) Next, 300 g of TiCl.sub.4 solution (33% by weight of TiCl.sub.4) was weighed and added to the slurry in a titrated manner at a constant rate over 8 hour. The pH thereof was kept constant at 1.7 using 30% NaOH diluent. After the titration, the mixture was refluxed for 30 minutes (second high refractive layer formation).
(82) After the refluxing, the final slurry was filtered and dehydrated and washed twice with demineralized water, and then dried at 120 degrees C. for 10 hours to obtain an intermediate product in a powder form.
(83) Then, the obtained intermediate product was calcined at 800 degrees C. for 12 minutes to obtain a white pigment powder rendering a light red tone.
(3) Production Example 3-3
(84) The white powders as obtained in Production Example 3-1 and Production Example 3-2 were mixed with each other in a weight ratio of 1:1 to obtain white pigment powders. This is called Present Example 3.
PRESENT EXAMPLE 4
(85) White powders were obtained in the same manner as Production Example 3-1 and Production Example 3-2 except for using a plate type alumina flake with a thickness of 200 nm to 250 nm instead of the synthetic mica flake (Production Example 4-1, and Production Example 4-2). Then, the white powders as obtained in Production Example 4-1 and Production Example 4-2 were mixed with each other at a weight ratio of 1:1 to obtain white pigment powders (Production Example 4-3).
(86) 2. Property Evaluation
(87) The physical properties according to Comparative Example 1 and Present Examples 1 to 4 were evaluated as follows.
(88) (1) Saturation Evaluation
(89) Table 1 shows colorimeter values (a*, b*) of the white pigments according to Production Examples 3-1, 3-2 and 3-3, and Production Examples 4-1, 4-2 and 4-3.
(90) Table 2 shows the colorimeter values (a*, b*) of the white pigments according to Comparative Example 1 and Present Example 1 to 4. Colorimeter values were measured with Konika Minolta Chroma meter CR-400 D65. a* represents the intensity of red, b* represents the intensity of yellow. Δa* and Δb* represent changes in the colorimeter values for the Present Examples 1 to 4 relative to the Comparative Example and changes in the colorimeter values for Present Example 4 relative to the Present Example 2.
(91) TABLE-US-00001 TABLE 1 Examples L* a* b* Production 85.86 −5.22 −3.55 Example 3-1 Production 70.46 9.55 −2.87 Example 3-2 Present 79.80 −1.83 −3.33 Example 3 Production 87.92 −4.74 −1.81 Example 4-1 Production 71.61 6.29 −6.06 Example 4-2 Present 81.79 −1.64 −2.99 Example 4
(92) As shown in Table 1, in Production Examples 3-1 and 3-2, when the substrates have the same specific thickness, the white powders having a specific tone is obtained because of a low rendered color mixed level due to high saturation. Thus, mixing powders having different substrate thicknesses may control the tone of the white powders.
(93) Production Example 3-1 is directed to the white powders with a light green tone, while Production Example 3-2 is directed to the white powders with a light red tone. It may be seen that these two types powders are mixed with each other such that the rendered colors are mixed with each other to obtain the white powder having a* and b* values close to zero and thus having enhanced whiteness.
(94) In Present Example 4, it may be seen that the powders having a light green tone and the powders having a red tone are mixed with each other such that the rendered colors are mixed with each other to obtain the white powder having a* and b* values close to zero and thus having enhanced whiteness.
(95) TABLE-US-00002 TABLE 2 Examples L* a* b* Δa* Δb* Comparative 75.90 −2.32 −5.38 — — Example 1 Present 62.62 −0.44 −4.00 +1.88 +1.38 Example 1 Present 67.45 −2.30 −4.93 +0.02 +0.45 Example 2 Present 79.80 −1.83 −3.33 +0.49 +2.05 Example 3 Present 81.79 −1.64 −2.99 +0.68 +2.39 Example 4 Present Example 4 relative to Present Example 2 +0.66 +1.94
(96) Referring to Table 2, Comparative Example 1 is directed to a general white pearl pigment structure using a substrate having a constant thickness.
(97) In Present Example 1, the whiteness is increased by mixing the powders having the metal oxide layers of different thicknesses on the same substrate as in Comparative Example 1 such that the rendered colors are mixed with each other to achieve enhanced whiteness.
(98) In Present Example 2, the change of Δb* value is relatively smaller compared to Comparative Example 1, such that the blue tone is decreased and thus whiteness is enhanced.
(99) In Present Example 3, the gloss increases slightly compared with Comparative Example 1, and the change of each of Δa* and Δb* values is relatively smaller compared to Comparative Example 1, such that the whiteness is enhanced.
(100) In Present Example 4, the gloss becomes slightly higher compared with Comparative Example 1, and the change of each of Δa* and Δb* values is relatively smaller compared to Comparative Example 1, such that the whiteness is enhanced.
(101) Further, in Present Example 4, the gloss increases slightly compared to Present Example 2, and the change of each of Δa* and Δb* values is relatively smaller compared to Present Example 2, such that the whiteness is enhanced.
APPLICATION EXAMPLE
(102) The following provides a description of an application example in which the white pigment as obtained in the Present Example 3 is applied to paints, plastics, inks and cosmetics.
(1) Example for Use in Paints
(103) This is an example for use of the pigment in automotive surface coatings.
(104) {Basic Coating Composition}
(105) [Polyester Resin]
(106) HiQ base coloring transparent (BC-1000) NOROO Paint & Coatings Co., Ltd
(107) HiQ LV thinner (DR-950WS) NOROO Paint & Coatings Co., Ltd
(108) 4 parts by weight of white pigments as obtained in Present Example 3 and 96 parts by weight of the polyester resin composition were mixed with each other. Then, 100 parts by weight of a diluent for a polyester resin was added to the mixture. The concentration of the mixture was lowered for spray coating (application for 14 to 16 seconds using a Ford cup #4 at 25 degrees C.). Then, the mixture was applied using the spray coating to form a base paint film. An uncolored surface transparent paint of a following composition was applied on the base paint film.
(109) {Surface Transparent Paint}
(110) HiQ Ultraclear NOROO Paint & Coatings Co., Ltd
(111) HiQ Ultraclear curing agent (CCH-100) NOROO Paint & Coatings Co., Ltd
(112) After the surface coating, the paint was exposed to air at 40 degrees C. for 30 minutes, and was heated for curing at 130 degrees C. for 30 minutes.
(2) Examples for Use in Plastic
(113) The following is an example of the pigment composition used to color plastics.
(114) Polyethylene resin (pellets): 70 parts by weight
(115) White pigment as obtained in Present Example 3: 1 parts by weight
(116) Zinc Stearate: 0.2 parts by weight
(117) Liquid paraffin: 0.1 parts by weight
(118) The pellets containing the composition were dried and blended and extruded and molded.
(3) Examples for Use in Cosmetics
(119) The following is an example of a composition for lip-coloring cosmetics.
(120) Hydrogenated Castor Oil—37 parts by weight
(121) Octyldodecanol—10 parts by weight
(122) Diisostearyl Malate—20 parts by weight
(123) Ceresin—5 parts by weight
(124) Euphorbia Cerifera (Candelilla) Wax—5 parts by weight
(125) Dipentaerythrityl Hexahydroxystearate/Hexastearate/Hexarosinate—18.5 parts by weight
(126) Copernicia Cerifera (Carnauba) Wax—3 parts by weight
(127) Isopropyl Lanolate—1 parts by weight
(128) VP/Hexadecene Copolymer—1 parts by weight
(129) White pigment as obtained in Present Example 3: proper content
(130) Antioxidants, preservatives and fragrances: small amounts
(131) Lipstick was formed from the composition.
(132) Although the present disclosure has been described with reference to the embodiments, various modifications and variations may be made thereto by those skilled in the art. Unless such changes and modifications depart from the scope of the present disclosure, they are included in the present disclosure. Accordingly, the scope of the present disclosure should be determined by the claims set forth below.