A DEVICE FOR FORMING A BARRIER IN AN ANNULUS OF A WELL

Abstract

A device is for forming a barrier in an annulus of a well. The device has an injection tool adapted to introduce a polymeric hardening liquid in through an opening in the annulus, and a pump unit adapted to provide pressure to said liquid so that the liquid is introduced into the opening in the annulus with a controllable pressure. The device has a control unit adapted to control the pump unit so that said liquid is provided into the opening with an initial pressure at a start-up phase of introducing the liquid into the opening and a final pressure at a close-down phase of introducing the liquid into the opening, wherein the final pressure is higher than the initial pressure.

Claims

1. A device for forming a barrier in an annulus of a well, the device comprising: an injection tool adapted to introduce a polymeric hardening liquid in through an opening in the annulus, and a pump unit adapted to provide pressure to said liquid so that the liquid is introduced into the opening in the annulus with a controllable pressure, wherein the device comprises a control unit adapted to control the pump unit so that said liquid is provided into the opening with an initial pressure at a start up phase of introducing the liquid into the opening and a final pressure at a close-down phase of introducing the liquid into the opening, wherein the final pressure is higher than the initial pressure.

2. The device according to claim 1, wherein the control unit is adapted to control the pump unit so that said liquid is provided into the opening with a gradual increasing pressure over time from the start up phase to the close-down phase of introducing the liquid into the opening in the annulus.

3. The device according to claim 1, wherein the initial pressure is between 1-50 bar, preferably between 10-30 bar.

4. The device according to claim 1, wherein the final pressure is between 2-400 bar, preferably between 30-250 bar.

5. The device according to claim 1, wherein the control unit adapted to control the pump unit between the start up phase and the close-down phase of introducing the liquid to the opening at a time period between one hour and 72 hours, preferably between 12 and 48 hours.

6. The device according to claim 1, wherein the device further comprises a device for forming said opening in the annulus.

7. The device according to claim 1, wherein the control unit adapted to control the pump unit so that said liquid is provided into the opening in the annulus with two or more injection sequences with increasing pressure.

8. An arrangement for forming a barrier in an annulus of a well, wherein the arrangement comprises a device and a polymeric hardening liquid, the device comprising: an injection tool adapted to introduce a polymeric hardening liquid in through an opening in the annulus, and a pump unit adapted to provide pressure to said liquid so that the liquid is introduced into the opening in the annulus with a controllable pressure, wherein the device comprises a control unit adapted to control the pump unit so that said liquid is provided into the opening with an initial pressure at a start up phase of introducing the liquid into the opening and a final pressure at a close-down phase of introducing the liquid into the opening, wherein the final pressure is higher than the initial pressure.

9. The arrangement according to claim 8, wherein said liquid has a viscosity between 5−1*10{circumflex over ( )}6 cP at the start up phase of introducing the liquid to the opening, preferably a viscosity of between 15-20000 cP.

10. The arrangement according to claim 8, wherein said liquid has a viscosity between 1*10{circumflex over ( )}6-10*10{circumflex over ( )}6 cP at the close down phase of introducing the liquid to the opening, preferably between 2*10{circumflex over ( )}6-5*10{circumflex over ( )}6 cP.

11. The arrangement according to claim 8, wherein said liquid mainly comprises a thermoset material.

12. A method for forming a barrier in an annulus of a well, the method comprises: positioning an injection tool at a position of an opening in the annulus for introducing a polymeric hardening liquid, at a start up phase, introducing the liquid into the opening at an initial pressure, and at a close-down phase, introducing the liquid into the opening at a final pressure, wherein the final pressure is higher than the initial pressure.

13. The method according to claim 12, wherein the method comprises: gradual increasing pressure over time from the start up phase to the close-down phase of introducing the liquid to the opening.

14. The method according to claim 12, wherein the initial pressure is between 1-50 bar, preferably between 10-30 bar.

15. The method according to claim 12, wherein the final pressure is between 2-400 bar, preferably between 30-250 bar.

16. The method according to claim 12, wherein a time period between the start up phase and the close-down phase of introducing the liquid to the opening is between one hour and 72 hours, preferably between 12 and 48 hours.

17. The method according to claim 12, wherein the method comprises providing said liquid into the opening in the annulus with two or more injection sequences with increasing pressure.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0037] In the following is described examples of preferred embodiments illustrated in the accompanying drawings, wherein:

[0038] FIG. 1 discloses a schematic view of device for forming a barrier in an annulus of a well according to an embodiment of the invention;

[0039] FIG. 2 discloses a schematic view of a well comprising an annulus to be provide with a barrier by means of the device in FIG. 1;

[0040] FIG. 3 discloses a flow chart of a method for forming a barrier in an annulus of a well according to an embodiment of the invention;

[0041] FIG. 4 discloses a flow chart of a method for forming a barrier in an annulus of a well according to a further embodiment of the invention; and

[0042] FIG. 5 discloses a flow chart of a method for forming a barrier in an annulus of a well according to yet another embodiment of the invention.

DETAILED DESCRIPTION

[0043] In FIG. 1 is a schematic view of device 1 for forming a barrier in an annulus 5 of a well according to an embodiment of the invention disclosed. FIG. 1 also discloses an arrangement 10 comprising the device 1 configured with a polymeric hardening liquid.

[0044] The device 1 comprises an elongated structure to be inserted in the well 11, such as a hydrocarbon or water injector well.

[0045] In FIG. 2 is a schematic view of a well 11 comprising the annulus 5 to be provided with a barrier by means of the device 1 in FIG. 1. The well 11 comprises a well head 12 and a first casing 14 and second casing 16 concentric between which an annulus 5 is formed that has been filled with a solid, such a solid comprising a cement material or other suitable material. The device 1 is adapted to be introduced into the well 11.

[0046] For example, in FIG. 2, a part of the annulus 5 is filled with a good cement column, another part of the annulus 5 is filled with poor cement column, and yet another part of the annulus 5 is without filling. The annulus 5 is to be provided with one or several barriers by means of the device 1 in FIG. 1.

[0047] The device 1 comprises an injection tool 20, a device 22 for forming the opening into the annulus 5, a reservoir 24 for containing the polymeric hardening liquid and a pump unit 26.

[0048] The device 22 for forming the opening in the annulus 5 comprises for example a drill unit comprising a drive unit and a drill bit for drilling through the first casing 14 and into the annulus 5. The device 22 for forming the opening in the annulus 5 comprises alternatively a perforation unit.

[0049] The injection tool 20 is adapted to introduce the polymeric hardening liquid in through an opening in the annulus 5. The injection tool 20 comprises an outlet adapted to be aligned with the opening in the annulus 5 for providing the liquid into the opening.

[0050] The pump unit 26 is configured to provide pressure to the liquid so that the liquid is introduced into the opening in the annulus 5 with a controllable pressure. The pump unit 26 comprises for example a hydraulic induced pump or an electric induced pump.

[0051] The device 1 further comprises a control unit 30 adapted to control the pump unit 26 and accordingly the pressure in which the liquid is introduced into the opening in the annulus 5. The control unit 30 adapted to control the pump unit 26 so that said liquid is provided into the opening with an initial pressure at a start up phase of introducing the liquid into the opening and a final pressure at a close-down phase of introducing the liquid into the opening. The final pressure is higher than the initial pressure. Accordingly, the control unit 30 is adapted to control the pump unit 26 so that the liquid is introduced at a low pressure when the liquid has a low viscosity at the start-up phase of forming the barrier and at a high pressure when the liquid has a high viscosity at the close-down phase when forming the barrier. The “low” and “high” in the previous sentence is to be regarded as relative terms for the purpose of explaining the invention. Details on parameters for forming will be explained in connection with the explanation of the method.

[0052] The control unit 30 comprises a logic unit, such as a CPU, adapted to execute a computer program, and signalling means connected to the pump unit 26 for controlling the pressure of introducing the liquid into the opening in the annulus 5. It shall be understood that the control unit 30 comprises the necessary features for controlling the pressure of introducing the liquid into the opening in the annulus 5 during a period of time of forming the barrier.

[0053] In the disclosed embodiment in FIG. 1, the device 1 comprises the control unit 30 and further control means 31 for controlling the control unit 30 from the surface. The further control means 31 is for example a computer unit comprising a CPU adapted to execute a computer program. The further control means 31 is connected to the control unit 30, which in the disclosed embodiment is located in vicinity of the pump unit 26.

[0054] Preferably, the polymeric hardening liquid comprise mainly a thermoset material. The liquid has preferably the characteristic in form a viscosity between 5-2000 cP at the start up phase of introducing the liquid to the opening, preferably a viscosity of between 15-1*10{circumflex over ( )}6 cP. Furthermore, the liquid has preferably the characteristic in form a viscosity between 1*10{circumflex over ( )}6-10*10{circumflex over ( )}6 cP at the close down phase of introducing the liquid to the opening, preferably between 2*10{circumflex over ( )}6-5*10{circumflex over ( )}6 cP.

[0055] The invention will now be explain in view of a method for forming a barrier in an annulus 5 of a well 11. It shall be understood that the control unit 30 of above discussed device 1 is configured to control the device 1 accordingly.

[0056] In FIG. 3 is a flow chart of a method for forming a barrier in an annulus 5 of a well 11 according to an embodiment of the invention disclosed.

[0057] The method comprises, in a step 110, positioning an injection tool 20 at a position of an opening in in the annulus 5 for introducing the polymeric hardening liquid.

[0058] In a step 120, the method comprises, at a start-up phase, introducing the liquid into the opening at an initial pressure. Subsequently, in a step 130, the method comprises, at a close-down phase, introducing the liquid into the opening at a final pressure, wherein the final pressure is higher than the initial pressure.

[0059] According to a preferred embodiment, the method comprises introducing the liquid into the opening at the initial pressure between 1-50 bar, preferably between 10-30 bar.

[0060] According to a preferred embodiment, the method comprises introducing the liquid into the opening at the final pressure is between 2-400 bar, preferably between 30-250 bar.

[0061] According to a preferred embodiment, the duration between the start up phase and the close-down phase of introducing the liquid to the opening is between one hour and 72 hours, preferably between 12 and 48 hours.

[0062] In FIG. 4 is a flow chart of a method for forming a barrier in an annulus 5 of a well 11 according to a further embodiment of the invention disclosed. The method in FIG. 4 differs from the method in FIG. 3 in that the method further comprises, in a step 125, gradually increasing the pressure of the liquid over time from the start up phase to the close-down phase of introducing the liquid into the opening.

[0063] In FIG. 5 is a flow chart of a method for forming a barrier in an annulus 5 of a well 11 according to yet another embodiment of the invention disclosed. The method in FIG. 5 differs from the method in FIG. 3 in that the method further comprises, in a step 127, providing said liquid into the opening in the annulus 5 with two or more injection sequences with increasing pressure.

[0064] It shall be understood that the method in FIG. 3-5 may also involve the step of forming the opening into the annulus 5 if the opening into the annulus 5 has not yet been established.

[0065] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.