Overhead lift units, systems, and methods for mounting and transporting an overhead lift unit
11039969 · 2021-06-22
Assignee
Inventors
Cpc classification
B66C19/00
PERFORMING OPERATIONS; TRANSPORTING
B66C2700/015
PERFORMING OPERATIONS; TRANSPORTING
B66C9/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61G7/10
HUMAN NECESSITIES
B66C9/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An overhead lift unit includes a carriage, a first wheel assembly, a second wheel assembly, and an actuator. The first wheel assembly includes a first wheel coupled to the carriage through a first support arm. The second wheel assembly includes a second wheel coupled to the carriage through a second support arm. The actuator is coupled to the second wheel assembly and is configured to shift the second wheel assembly in a lateral direction relative to the first wheel assembly between an expanded position and a retracted position. Lift systems including the overhead lift unit and methods of transporting the overhead lift unit to and from an overhead rail are also described.
Claims
1. An overhead lift unit comprising: a carriage; a first wheel assembly comprising a first wheel coupled to the carriage with a first support arm; a second wheel assembly comprising a second wheel coupled to the carriage with a second support arm, wherein the first wheel assembly is staggered with the second wheel assembly along a longitudinal direction; and a guide assembly comprising a bearing member and a guide member along which the bearing member is slidable, the guide assembly coupled to the second wheel assembly, wherein the guide assembly is configured to shift the second wheel assembly in a lateral direction relative to the first wheel assembly between an expanded position and a retracted position.
2. The overhead lift unit of claim 1, wherein the first wheel assembly is fixed relative to the carriage.
3. The overhead lift unit of claim 1, wherein when in the retracted position, at least a portion of the first wheel assembly and the second wheel assembly are aligned in the lateral direction.
4. The overhead lift unit of claim 1, further comprising a locking mechanism configured to lock the second wheel assembly in the expanded position.
5. The overhead lift unit of claim 4, wherein the first wheel assembly and the second wheel assembly are configured to support the overhead lift unit within an overhead rail, and the locking mechanism is actuated when the first wheel assembly and the second wheel assembly are supporting at least a weight of the overhead lift unit within the overhead rail.
6. The overhead lift unit of claim 1, further comprising a controller communicatively coupled to the actuator, wherein the controller executes logic to cause the actuator to shift the second wheel assembly between the expanded position and the retracted position.
7. The overhead lift unit of claim 6, further comprising a user input device communicatively coupled to the controller, wherein the controller causes the actuator to shift the second wheel assembly between the expanded position and the retracted position based on an input received from the user input device.
8. A lift system comprising: an overhead rail comprising a carriage support channel comprising a first support flange and a second support flange, the first support flange separated from the second support flange by an opening in the overhead rail; and an overhead lift unit comprising: a carriage; a first wheel assembly configured to extend through the opening of the overhead rail and to ride along the carriage support channel, the first wheel assembly comprising a first wheel coupled to the carriage with a first support arm; a second wheel assembly configured to extend through the opening of the overhead rail and to ride along the carriage support channel, the second wheel assembly comprising a second wheel coupled to the carriage with a second support arm; and an actuator coupled to the second wheel assembly, wherein the actuator is configured to shift the second wheel assembly in a lateral direction relative to the first wheel assembly between an expanded position in which the first wheel assembly and the second wheel assembly are coupled with the overhead rail, and a retracted position in which the first wheel assembly and the second wheel assembly are configured to pass through the opening in the overhead rail.
9. The lift system of claim 8, wherein the first wheel assembly is configured to ride along the first support flange and the second wheel assembly is configured to ride along the second support flange when the one of the first wheel assembly and the second wheel assembly are within the overhead rail and the second wheel assembly is in the expanded position.
10. The lift system of claim 8, wherein the first wheel assembly comprises a first outer surface and the second wheel assembly comprises a second outer surface, wherein when in the retracted position, the first outer surface of the first wheel assembly and the second outer surface of the second wheel assembly are separated by a distance less than a width of the opening between the first support flange and the second support flange.
11. The lift system of claim 8, wherein the first wheel assembly is fixed relative to the carriage.
12. The lift system of claim 8, wherein the first wheel assembly of the carriage is staggered with the second wheel assembly along a longitudinal direction and the retracted position is characterized by at least a portion of the first wheel assembly and the second wheel assembly being aligned in the lateral direction.
13. The lift system of claim 8, wherein the overhead lift unit further comprises a locking mechanism configured to lock the second wheel assembly in the expanded position.
14. The lift system of claim 13, wherein: wherein the first wheel assembly is configured to ride along the first support flange and the second wheel assembly is configured to ride along the second support flange when the one of the first wheel assembly and the second wheel assembly are within the overhead rail and in the expanded position; and the locking mechanism locks the second wheel assembly in the expanded position when the first wheel assembly and the second wheel assembly are supporting a weight of at least the overhead lift unit on the first support flange and the second support flange of the overhead rail.
15. The lift system of claim 8, further comprising a controller communicatively coupled to the actuator of the overhead lift unit, wherein the controller executes logic to cause the actuator to shift the second wheel assembly between the expanded position and the retracted position.
16. The lift system of claim 15, further comprising a user input device communicatively coupled to the controller, wherein the controller causes the actuator of the overhead lift unit to shift the second wheel assembly between the expanded position and the retracted position based on an input received from the user input device.
17. A method of transporting an overhead lift unit to and from an overhead rail, the method comprising one of attaching the overhead lift unit to the overhead rail and detaching the overhead lift unit from the overhead rail wherein: the overhead rail defines a carriage support channel comprising a first support flange and a second support flange, the first support flange separated from the second support flange to define an opening in the overhead rail; the overhead lift unit comprises a carriage comprising: a first wheel assembly comprising a first wheel coupled to the carriage through a first support arm; a second wheel assembly comprising a second wheel coupled to the carriage through a second support arm; and an actuator coupled to the second wheel assembly; attaching the overhead lift unit to the overhead rail comprises: extending the first wheel assembly and the second wheel assembly through the opening of the overhead rail; shifting the second wheel assembly from a retracted position to an expanded position with the actuator, wherein a lateral distance from an outer surface of the first wheel assembly to an outer surface of the second wheel assembly is increased; and supporting a weight of the overhead lift unit on the carriage support channel with the first wheel of the first wheel assembly and the second wheel of the second wheel assembly; and detaching the overhead lift unit from the overhead rail comprises: shifting the second wheel assembly from the expanded position to the retracted position, wherein the lateral distance from the outer surface of the first wheel assembly to the outer surface of the second wheel assembly is decreased; and lowering the overhead lift unit from the overhead rail through the opening.
18. The method of claim 17, wherein the overhead lift unit further comprises a locking mechanism configured to lock the second wheel assembly in the expanded position, and supporting the weight of the overhead lift unit within the carriage support channel activates the locking mechanism.
19. The method of claim 18, wherein detaching the overhead lift unit from the overhead rail comprises relieving the weight of the overhead lift unit from the first wheel of the first wheel assembly and the second wheel of the second wheel assembly, wherein relieving the weight of the overhead lift unit deactivates the locking mechanism.
20. The method of claim 17, wherein the first wheel assembly is staggered with the second wheel assembly along a longitudinal direction and the retracted position is characterized by at least a portion of the first wheel assembly and the second wheel assembly being aligned in a lateral direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the subject matter defined by the claims. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
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DETAILED DESCRIPTION
(10) Embodiments disclosed herein include overhead lift systems and methods that allow for lift units, such as patient lift units used in hospital and/or rehabilitation settings, to be mounted and dismounted from rails of the overhead lift system. Specifically, embodiments described herein include an overhead lift unit that includes a carriage, a first wheel assembly, a second wheel assembly, and an actuator. The second wheel assembly can be actuated by the actuator to move laterally toward and away from the first wheel assembly to either reduce the distance between the first wheel assembly and the second wheel assembly (i.e., a retracted position) or increase the distance between the first wheel assembly and the second wheel assembly (i.e., an expanded position). In the retracted position, the carriage is able to slide through an opening in the overhead rail so as to be easily removed from or added to the overhead rail. This may allow operators and servicemen to more easily transport lift units to and away from overhead rails. While in the expanded position, the carriage may ride securely ride along the overhead rail. In some embodiments, the carriage may include a locking mechanism to lock the one of the second wheel assembly in the expanded position so as to prevent accidental movement of the carriage to the retracted position when the lift unit is carrying a load. Various embodiments of lift units, overhead lift systems comprising lift units, and methods of using the lift units will be described in more detail herein with specific reference to the corresponding drawings.
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(12) In the embodiment of the overhead lift system 100 shown in
(13) In various embodiments, the lifting strap 108 is configured to be extended and retracted by the lift unit 104. The sling bar 110 is coupled to an end of the lifting strap 108 through a connector. The lift unit 104 may further include a motor and a drum (not shown), each positioned within a housing of the lift unit 104. The drum may be coupled to a shaft of the motor and the motor may be configured to extend and retract the lifting strap 108 as the motor rotates the drum in response to a user providing an input to the control system via the user input device 114. Various lift units may be employed, including those described in U.S. Patent Application Publication No. 2015/0216753, entitled “Person Lift System,” which is hereby incorporated by reference in its entirety. Suitable commercially available lift units include, by way of example and not limitation, lift systems available under the trade names GOLVO®, LIKO®, SABINA®, VIKING®, UNO™, LIKOGUARD™, LIKORALL™, and MULTIRALL™, from Liko, HILL-ROM®, or Hill-Rom Services, Inc. (Batesville, Ind.).
(14) In various embodiments, such as the embodiment depicted in
(15) Suitable sling bars include, by way of example and not limitation, those commercially available under the trade names Universal SlingBar, SlingBar Mini, and Sling Cross-Bar, from Liko, HILL-ROM®, or Hill-Rom Services, Inc. (Batesville, Ind.). Additionally, it is contemplated that some embodiments may not include a sling bar.
(16) Referring now to
(17) The carriage 106 generally comprises a carriage body 120 which includes a plurality of support wheels 122a, 122b, 122c, and 122d, which are rotatably attached for supporting the carriage 106 within the overhead rail 102. The support wheels 122a, 122b, 122c, and 122d facilitate positioning the carriage 106 and the lift unit 104 along the length of the rail. In the embodiments described herein, the carriage 106 is depicted with four support wheels. However, it is contemplated that the carriage 106 may be constructed with fewer than four support wheels. For example, the carriage 106 may be constructed with two support wheels (i.e., a pair of support wheels). In some embodiments, the carriage 106 may be constructed with more than four support wheels.
(18) The support wheels 122a, 122b, 122c, and 122d are each coupled to the carriage 106 through corresponding support arms 124a, 124b, 124c, and 124d. As used herein, a “wheel assembly” refers to at least one support wheel and corresponding support arm. Accordingly, in the embodiment depicted in
(19) In the embodiment of the carriage 106 depicted in
(20) As will be described in greater detail below, in various embodiments, at least one of the wheel assemblies may be actuated to shift between an expanded position (shown in
(21) Referring to
(22) In the embodiments described herein, the first support flange 136a and the second support flange 136b are generally opposed to one another and lie in a common horizontal plane. Accordingly, when the wheel assemblies are in the expanded position, the wheel assembly including the support wheel 122a rides along the first support flange 136a and the wheel assembly including the support wheel 122b rides along the second support flange 136b. The first support flange 136a and the second support flange 136b define an opening in the overhead rail 102 through which the support arms 124a, 124b extend when the support wheels 122a, 122b are coupled with the overhead rail 102. In various embodiments, when in the retracted position, an outer surface of the wheel assembly including the support wheel 122a and the outer surface of the wheel assembly including the support wheel 122b are separated by a distance less than the width of the opening between the first support flange 136a and the second support flange 136b, thereby enabling the support wheels to pass through the opening in the retracted position. In various embodiments, the outer surface of each wheel assembly may be a surface of the support wheel separated from the support arm by the thickness of the wheel.
(23) The first support flange 136a and the second support flange 136b may also be substantially parallel with the upper portion 132 of the overhead rail 102. However, it should be understood that other configurations of the support flanges and the upper portion of the overhead rail 102 are also contemplated. For example, in an alternative embodiment, the support flanges may be upwardly angled with respect to the horizontal plane. Moreover, it should be understood that the structure of the overhead rail 102 depicted in the figures is exemplary and that other rail configurations are contemplated.
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(25) In various embodiments, the support arm 124a passes through the aperture 150 in the carriage support plate 126 and is moveable laterally with respect to the support arm 124b, or in the +/−X direction, as indicated by the X-Y axes shown in
(26) In some embodiments, an actuator 139 (shown in
(27) In embodiments employing an actuator, the actuator 139 may be actuated by a user input, such as a button 152 (shown in
(28) In still other embodiments, a controller (not shown) is communicatively coupled to the actuator. The controller may be a microprocessor or other computing device that is operable to actuate the actuator and cause the wheel assemblies to move between the expanded and retracted positions. The controller may execute logic to cause the actuator 139 to shift the wheel assemblies between expanded and retracted positions. In various embodiments, the logic may be stored in a memory device and executed by a processor of the controller. A user input device, such as the user input device 114, may be communicatively coupled to the controller. Accordingly, when the user input device 114 receives an input, the controller may cause the actuator 139 to shift the wheel assemblies between the expanded position and the retracted position.
(29) In embodiments in which the actuator 139 is coupled to a controller, the controller may be further operable to provide feedback to the user regarding the expansion or retraction of the wheel assemblies. For example, when the wheel assemblies have been shifted to the expanded position by the actuator 139, the controller may provide a notification to the user input device 114 indicating that the carriage 106 and the lift unit 104 are ready for use. Alternatively, when the wheel assemblies have been shifted to the retracted position by the actuator 139, the controller may provide a notification to the user input device 114 indicating that the carriage 106 is ready for removal from the overhead rail 102. It is contemplated that the controller may have additional functions and features that may be advantageous in various embodiments.
(30) Still referring to
(31) In various embodiments, the support arm 124a is moveable in both the +/−X direction and the +/−Y direction of the X-Y axes shown in
(32) In various embodiments, the vertical movement of the wheel assembly 123a including the support arm 124a and the support wheel 122a facilitates a locking mechanism 30 locking the wheel assembly in the expanded position thereby preventing the wheel assembly from being moved to a retracted position relative to the wheel assembly including the support arm 124b and the support wheel 122b when a load is supported by the carriage 106 and/or the overhead lift system 100. In other words, the locking mechanism 30 may be actuated when the wheel assemblies are supporting at least the weight of the overhead lift unit within the overhead rail 102. In the embodiments depicted in the figures, the locking mechanism 30 is in the form of a block, which prevents the wheel assembly including the support arm 124a and the support wheel 122a from moving in the +X direction when a load is supported by the carriage 106.
(33) In particular, the locking mechanism 30 may be affixed to an underside of the carriage support plate 126. The carriage support plate 126 may be affixed to the housing of the lift unit 104 and may, for example, be affixed within the housing or form a top part of the housing. It should be understood that the carriage support plate 126 may be affixed to the lift unit in other ways, provided that there is sufficient space for movement of the components positioned below the carriage support plate 126 as depicted in
(34) In order to remove the lift unit 104 from the overhead rail 102, a user applies an upward force F on the carriage support plate 126, as shown in
(35) Once in the retracted position, as shown in
(36) Conversely, to attach the lift unit 104 to the overhead rail 102, the wheel assemblies of the carriage 106, while in the retracted position, as shown in
(37) When the wheel assembly has been shifted into the expanded position, the user may release the lift unit 104 and weight of the lift unit 104 may be supported by the first support flange 136a and the second support flange 136b of the overhead rail 102, as shown in
(38) It should now be understood that various embodiments described herein enable a lift unit 104 to be removeably attached to an overhead rail 102, such that the lift unit 104 may be used with various overhead rails 102. In other words, the lift unit 104 may be transported and coupled to any one of a number of overhead rails, which may reduce the number of lift units that a facility needs to purchase. Various embodiments may further enable lift units 104 to be decoupled from the overhead rail for servicing or the like. In addition, various embodiments may enable the lift unit 104 to be locked into place when supporting a load, such as a subject, thereby preventing the lift unit 104 from being inadvertently removed from the overhead rails 102 while in use.
(39) Embodiments can be described with reference to the following numbered clauses, with preferred features laid out in the dependent clauses:
(40) 1. A lift unit comprising a carriage; a first wheel assembly comprising a first wheel coupled to the carriage through a first support arm; a second wheel assembly comprising a second wheel coupled to the carriage through a second support arm; and a guide assembly comprising a bearing member and a guide member along which the bearing member is slidable, the guide assembly coupled to the second wheel assembly, wherein the guide assembly is configured to shift the second wheel assembly in a lateral direction relative to the first wheel assembly between an expanded position and a retracted position.
(41) 2. The overhead lift unit of clause 1, wherein the first wheel assembly is fixed relative to the carriage.
(42) 3. The overhead lift unit of either clause 1 or clause 2, wherein the first wheel assembly is staggered with the second wheel assembly along a longitudinal direction and the retracted position is characterized by at least a portion of the first wheel assembly and the second wheel assembly being aligned in the lateral direction.
(43) 4. The overhead lift unit of any preceding clause, further comprising a locking mechanism configured to lock the second wheel assembly in the expanded position.
(44) 5. The overhead lift unit of clause 4, wherein the first wheel assembly and the second wheel assembly are configured to support the overhead lift unit within an overhead rail, and the locking mechanism is actuated when the first wheel assembly and the second wheel assembly are supporting at least a weight of the overhead lift unit within the overhead rail.
(45) 6. The overhead lift unit of any preceding clause, further comprising a controller communicatively coupled to the actuator, wherein the controller executes logic to cause the actuator to shift the second wheel assembly between the expanded position and the retracted position.
(46) 7. The overhead lift unit of clause 6, further comprising a user input device communicatively coupled to the controller, wherein the controller causes the actuator to shift the second wheel assembly between the expanded position and the retracted position based on an input received from the user input device.
(47) 8. A lift system comprising an overhead rail defining a carriage support channel comprising a first support flange and a second support flange, the first support flange separated from the second support flange to define an opening in the overhead rail; and an overhead lift unit. The overhead lift unit comprises a carriage; a first wheel assembly configured to extend through the opening of the overhead rail and to ride along the carriage support channel, the first wheel assembly comprising a first wheel coupled to the carriage through a first support arm; a second wheel assembly configured to extend through the opening of the overhead rail and to ride along the carriage support channel, the second wheel assembly comprising a second wheel coupled to the carriage through a second support arm; and an actuator coupled to the second wheel assembly, wherein the actuator is configured to shift the second wheel assembly in a lateral direction relative to the first wheel assembly between an expanded position in which the first wheel assembly and the second wheel assembly are coupled with the overhead rail, and a retracted position in which the first wheel assembly and the second wheel assembly are configured to pass through the opening in the overhead rail.
(48) 9. The lift system of clause 8, wherein the first wheel assembly is configured to ride along the first support flange and the second wheel assembly is configured to ride along the second support flange when the one of the first wheel assembly and the second wheel assembly are within the overhead rail and in the expanded position.
(49) 10. The lift system of clause 8 or clause 9, wherein the first wheel assembly comprises a first outer surface and the second wheel assembly comprises a second outer surface, wherein the retracted position is characterized by the first outer surface of the first wheel assembly and the second outer surface of the second wheel assembly being separated by a distance less than a width of the opening between the first support flange and the second support flange.
(50) 11. The lift system of any of clauses 8-10, wherein the first wheel assembly is fixed relative to the carriage.
(51) 12. The lift system of any of clauses 8-11, wherein the first wheel assembly of the carriage is staggered with the second wheel assembly along a longitudinal direction and the retracted position is characterized by at least a portion of the first wheel assembly and the second wheel assembly being aligned in the lateral direction.
(52) 13. The lift system of any of clauses 8-12, wherein the overhead lift unit further comprises a locking mechanism configured to lock the second wheel assembly in the expanded position.
(53) 14. The lift system of clause 13, wherein the first wheel assembly is configured to ride along the first support flange and the second wheel assembly is configured to ride along the second support flange when the one of the first wheel assembly and the second wheel assembly are within the overhead rail and in the expanded position; and the locking mechanism locks the second wheel assembly in the expanded position when the first wheel assembly and the second wheel assembly are supporting a weight of at least the overhead lift unit on the first support flange and the second support flange of the overhead rail.
(54) 15. The lift system of any of clauses 8-14, further comprising a controller communicatively coupled to the actuator of the overhead lift unit, wherein the controller executes logic to cause the actuator to shift the second wheel assembly between the expanded position and the retracted position.
(55) 16. The lift system of clause 15, further comprising a user input device communicatively coupled to the controller, wherein the controller causes the actuator of the overhead lift unit to shift the second wheel assembly between the expanded position and the retracted position based on an input received from the user input device.
(56) 17. A method of transporting an overhead lift unit to and from an overhead rail, the method comprising one of attaching the overhead lift unit to the overhead rail and detaching the overhead lift unit from the overhead rail wherein the overhead rail defines a carriage support channel comprising a first support flange and a second support flange, the first support flange separated from the second support flange to define an opening in the overhead rail. The overhead lift unit comprises a carriage comprising: a first wheel assembly comprising a first wheel coupled to the carriage through a first support arm; a second wheel assembly comprising a second wheel coupled to the carriage through a second support arm; and an actuator coupled to the second wheel assembly. Attaching the overhead lift unit to the overhead rail comprises extending the first wheel assembly and the second wheel assembly through the opening of the overhead rail; shifting the second wheel assembly from a retracted position to an expanded position with the actuator, wherein a lateral distance from an outer surface of the first wheel assembly to an outer surface of the second wheel assembly is increased; and supporting a weight of the overhead lift unit on the carriage support channel with the first wheel of the first wheel assembly and the second wheel of the second wheel assembly. Detaching the overhead lift unit from the overhead rail comprises shifting the second wheel assembly from the expanded position to the retracted position, wherein the lateral distance from the outer surface of the first wheel assembly to the outer surface of the second wheel assembly is decreased; and lowering the overhead lift unit from the overhead rail through the opening.
(57) 18. The method of clause 17, wherein the overhead lift unit further comprises a locking mechanism configured to lock the second wheel assembly in the expanded position, and supporting the weight of the overhead lift unit within the carriage support channel activates the locking mechanism.
(58) 19. The method of clause 18, wherein detaching the overhead lift unit from the overhead rail comprises relieving the weight of the overhead lift unit from the first wheel of the first wheel assembly and the second wheel of the second wheel assembly, wherein relieving the weight of the overhead lift unit deactivates the locking mechanism.
(59) 20. The method of any of clauses 17-19, wherein the first wheel assembly is staggered with the second wheel assembly along a longitudinal direction and the retracted position is characterized by at least a portion of the first wheel assembly and the second wheel assembly being aligned in a lateral direction.
(60) It is noted that the terms “substantially” and “about” may be utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
(61) While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter. Moreover, although various aspects of the claimed subject matter have been described herein, such aspects need not be utilized in combination. It is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the claimed subject matter.