CIRCUIT ASSEMBLY AND METHOD FOR OPERATING AN LED MODULE
20210204376 · 2021-07-01
Inventors
- Joachim MUEHLSCHLEGEL (Groebenzell, DE)
- Alessio GRIFFONI (Fossò, IT)
- Francesco Angelin (Mogliano Veneto, IT)
- Antonio Stocco (Piombino Dese, IT)
Cpc classification
H03K4/50
ELECTRICITY
Y02B20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An assembly and a method is provided where the LED module includes a plurality of module units interconnected between common connection lines in a sequential order with increasing distances towards a connection terminal of the LED module. The circuit assembly includes an output terminal having a first output terminal portion and a second output terminal portion, a main power supply for supplying an operation voltage potential to a first output terminal portion, a control device for generating a pulse width modulation signal, and an electronic switch coupled to the control device and configured to obtain the pulse width modulation signal and arranged to connect and disconnect a second output terminal portion to/from a reference potential in accordance with the pulse width modulation signal, such as to supply a pulse width modulated voltage to the output terminal. A pulse shaping unit is coupled to the control device.
Claims
1. A circuit assembly for operating an LED module comprising a plurality of module units interconnected between common connection lines in a sequential order with increasing distances towards a connection terminal of the LED module, the circuit assembly comprising: an input terminal for connecting with a power supply and an output terminal for coupling with the connection terminal of the LED module directly or via a cable; an electronic control gear including an electronic switch and a control device, which comprises an interface for connecting with a dimming device to obtain a dimming value thereof, the electronic control gear being connected with the input terminal and configured to supply a pulse width modulated voltage at its output, wherein the electronic switch controls the supplied voltage via opening and closing actions, and wherein the control device operates the electronic switch via pulse width modulation with a duty-cycle dependent from the dimming value at a predetermined period, such that the LED module connected to the output terminal is supplied with pulses of the voltage, which have a pulse width depending from the duty-cycle and the period; wherein the circuit assembly is configured to increase an instantaneous value of the voltage supplied at the output terminal for a duration of a time slice of a predetermined width starting with a rising edge of a respective pulse with respect to a nominal voltage with which the LED module is to be operated in a case without dimming; such as to counteract a voltage or current drop in case of short pulse widths between the connection lines at a position of those module units in the sequential order which have the largest distance towards the output terminal when the LED module is coupled to the circuit assembly.
2. A circuit assembly according to claim 1, wherein the mean value taken of the voltage output during an ON-time of a pulse having a short pulse width is larger than a corresponding mean value of pulses having a comparatively larger pulse width.
3. A circuit assembly according to claim 1, wherein the short pulse width corresponds to a duty-cycle of 20% or less.
4. A circuit assembly according to claim 1, wherein the predetermined width of the first time slice corresponds to the pulse width and the value of the voltage supplied at the output terminal is adjusted depending from the respective pulse width.
5. A circuit assembly according to claim 4, wherein the increase of the voltage with respect to the nominal voltage supplied at the output terminal is incremented towards shorter pulse widths with increasingly growing values.
6-8. (canceled)
9. A circuit assembly according to claim 1, wherein the predetermined width of the first time slice is independent from the pulse width.
10. A circuit assembly according to claim 9, wherein the predetermined width of the first time slice corresponds to a duty-cycle of 10% or less.
11-12. (canceled)
13. A circuit assembly according to claim 9, wherein for at least a number or range of possible pulse widths, a fixed time sequence for the voltage increased with respect to the nominal voltage and supplied at the output terminal is provided for at least the first time slice, whose width in time is the same for each of these pulse widths.
14. A circuit assembly according to claim 13, wherein a second time slice joins the first time slice subsequently, where the supplied voltage substantially corresponds to the nominal voltage, wherein the substantially constant voltage sequence is cut-off in time at the end of the second time slice pursuant to the pulse width, and wherein the fixed time sequence for the voltage supplied at the output terminal and increased with respect to the nominal voltage includes a maximum value, starting from which the output voltage declines substantially linearly or exponentially towards the nominal voltage.
15. A circuit assembly according to claim 1, wherein each module unit comprises one or more LEDs connected in series together with a current regulator, which jointly form a self-contained smallest electrical unit, wherein the current regulator compensates for a remaining voltage difference between the connection lines within each module unit during operation which is not covered by a sum of forward voltages of the LEDs and optional further electrical components by dissipating power, wherein the voltage supplied at the output terminal is increased with respect to the nominal voltage dependent from the pulse width only to such an extent, that a dissipation power arising in the current regulator does not become larger than in case of a duty-cycle of 100%.
16. (canceled)
17. A circuit assembly for operating an LED module comprising a plurality of module units each interconnected between common connection lines in a sequential order with increasing distances towards a connection terminal of the LED module, the circuit assembly comprising: an output terminal comprising a first output terminal portion and a second output terminal portion; a main power supply for supplying an operation voltage potential to a first output terminal portion; a control device for generating a pulse width modulation signal; an electronic switch coupled to the control device and configured to obtain the pulse width modulation signal and arranged to connect and disconnect a second output terminal portion to/from a reference potential in accordance with the pulse width modulation signal, such as to supply a pulse width modulated voltage to the output terminal; wherein a pulse shaping unit coupled to the control device and configured to store electrical energy, when the electronic switch disconnects the second output terminal portion from the reference potential, and to release the stored electrical energy to the output terminal, when the electronic switch connects the second output terminal portion with the reference potential.
18. A circuit assembly according to claim 17, wherein the pulse shaping unit represents a charge pump comprising a capacitor.
19. A circuit assembly according to claim 18, wherein the pulse shaping unit further comprises: an auxiliary voltage supply different from the main power supply, the auxiliary voltage supply supplying a predetermined voltage potential which is negative with respect to a ground potential, and a charge switch coupled to the control device and configured to obtain the pulse width modulation signal and arranged to connect and disconnect the auxiliary voltage supply with/from one terminal of the capacitor in accordance with the pulse width modulation signal, wherein the other terminal of the capacitor is connected with the ground potential.
20. A circuit assembly according to claim 19, wherein the one terminal of the capacitor is connected with a terminal of the electronic switch to allow releasing the electrical energy to the output terminal, when the electronic switch connects the second output terminal portion with the reference potential, wherein the reference potential is provided by an amount of electrical energy currently stored in the capacitor during release.
21. A circuit assembly according to claim 19, wherein a current limiting device is interconnected between the auxiliary voltage supply and the one terminal of the capacitor, when the charge switch connects auxiliary voltage supply with/from one terminal of the capacitor during operation.
22. A circuit assembly according to claim 19, wherein the pulse shaping unit further comprises an inverter interconnected between the control device and the charge switch, which inverts the pulse width signal obtained from control device and input to the charge switch to control switching, such that when the electronic switch connects the second output terminal portion to the reference potential, the charge switch disconnects the auxiliary voltage supply from one terminal of the capacitor, and vice versa, in accordance with the pulse width modulation signal.
23. A circuit assembly according to claim 19, further comprising: a device configured to connect the terminal of the electronic switch with the ground potential when the electric energy stored in the capacitor has been released and a value of the reference potential has substantially approached the ground potential, while disconnecting the terminal of the electronic switch from the ground potential during release.
24. A circuit assembly according to claim 23, wherein the device is a diode, wherein an anode-side terminal of the diode is connected with the terminal of the electronic switch and a cathode-side terminal is connected with ground potential.
25. A circuit assembly according to claim 23, wherein the device is an active diode switching circuit, comprising: an auxiliary controlled switch connected between the terminal of the electronic switch and the ground potential in parallel to the capacitor to allow bypassing of the capacitor store, when the auxiliary controlled switch is closed; an auxiliary switch controller having an output terminal coupled to the auxiliary controlled switch to open and close the auxiliary controlled switch according to a set state of auxiliary switch controller; a comparator arranged to compare a voltage between the terminals of the capacitor with a threshold value or to compare a current through a body diode of the auxiliary controlled switch with a threshold value, wherein an output terminal of the comparator is connected with an input terminal of auxiliary switch controller in order to set the state of the same; wherein the auxiliary switch controller includes a further input terminal connected to an input control terminal of the charge switch in order to control the auxiliary controlled switch in accordance with the pulse width signal.
26. A circuit assembly according to claim 19, wherein the pulse shaping unit further includes an additional electronic switch connected between the capacitor and the ground potential and configured to enable storing and releasing electrical energy when the additional electronic switch is closed, and to disable storing and releasing electrical energy when the additional electronic switch is opened.
27-30. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0085] The accompanying drawings illustrate non-limiting embodiments and, together with the description, serve to explain them. Further non-limiting embodiments and many of the intended advantages will become apparent directly from the following detailed description. The elements and structures shown in the drawings are not necessarily shown to scale relative to each other.
[0086] Identical, equivalent or equivalently acting elements are indicated with the same reference numerals in the figures. The figures are schematic illustrations and thus not necessarily true to scale. Comparatively small elements and particularly layer thicknesses can rather be illustrated exaggeratedly large for the purpose of better clarification.
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DETAILED DESCRIPTION
[0102] In
[0103] The LED module shown in
[0104] With reference to
[0105] The circuit assembly 100′ substantially comprises an electronic control gear (ECG) 30 that generally provides the nominal voltage U.sub.N but may also increase the voltage as will be explained below, for time slices. The ECG 30 as defined herein includes an output stage that may add further components than just a converter, for example PWM generating devices (dimmers), further interfaces to couple external devices, or pulse shaping units and control switches etc. as explained below. ECG 30 has an output terminal 34 including a first output terminal portion 34a and a second output terminal portion 34b, which are configured for connection with respective connection terminals 11a, 11 b of the LED module 10 for example via a cable including respectively extended connection lines as indicated in
[0106] The circuit assembly of
[0107] Alternatively, as shown in
[0108] It is noted that all embodiments explained herein refer to each of one anode connection line 16 and one return connection line 17, but the case of multiple channel systems with 2 or more return connection lines shall in particular be encompassed as well, which pertains also to the scope defined in the appended claims which cover also multiple channel circuit assemblies 100, 100′ and the operation of respective LED modules 10. In such cases, the additional circuitry shown herein (pulse shaping units, electronic switches, etc.) applies independently to each separate channel.
[0109] In
[0110] With reference to
[0111] The current regulator 20 is configured to limit the current through the module unit 14 supplied via the connection line 16 at an input node 16a of the module unit 14 to a predetermined maximum value. For this purpose, an input terminal 21 of the current regulator 20 is connected with an emitter of a PNP bipolar transistor Q20 via resistance sensor R15. A collector of the transistor is in turn connected with an output terminal 22 of the current regulator 20.
[0112] At the same time an emitter of a further PNP bipolar transistor Q10 is connected with the input terminal of the current regulator 20, while its collector is connected with the reference potential at connection line 17 via a resistor R45. Further, the base of bipolar transistor Q20 is collected with the further bipolar transistor Q10, and the base of further bipolar transistor Q10 is connected with the emitter of bipolar transistor Q20. In a similar manner further branches consisting of R25 and R35 connected in series with further PNP bipolar transistors Q30 and Q40, respectively, are connected in parallel to the branch consisting of resistor R15 and transistor Q20, wherein like transistor Q20 respective bases of bipolar transistors Q30 and Q40 are connected with the collector of further bipolar transistor Q10.
[0113] In operation, a voltage drop on resistor R15 is always kept equal to about one V.sub.be (threshold voltage of transistor). For any voltage drop larger than 0.8 V, the current regulator enters the normal operation and sets the nominal current. The current is always regulated as far as there is enough voltage drop, which is guaranteed at the nominal voltage. When normal operation is achieved, the voltage drop at the current regulator is about 2 V. The current regulator shown in
[0114] In
[0115] On the output side, the electronic control gear 30 is connected to an output terminal 34 consisting of a first output terminal portion 34a and a second output terminal portion 34b. The electronic control gear 30 is configured to regulate the supplied input voltage to a nominal voltage U.sub.N and to output the same at the output terminal 34. Between the buck converter 38 and the output terminal 34 there is arranged an electronic switch 40 on the negative or reference potential side, which for example comprises one or more transistors and is configured to separate or forward the reference potential output from the buck converter 38 from/to the first output terminal portion 34b. The electronic switch 40 serves for dimming the LED module 10 connected to the output terminal 34 of the circuit assembly 100 by frequent and periodic opening and closing operations of the switch via pulse width modulation (PWM).
[0116] The opening and closing of the electronic switch 40 is controlled by a control device 50, which is part of the circuit assembly 100. The control device 50 obtains a dim value set by a user at an external dimming device 60 and calculates or determines a duty-cycle D thereof that is necessary to effect the dim value at the LED module. The duty-cycle D represents that portion of a periodic signal which corresponds to an “ON”-time thereof, in which consequently a voltage output by the electronic control gear 30 is forwarded to the output terminal 34 via the electronic switch 40. In case of a duty-cycle of 100%, the LED module 10 connected to the output terminal 34 is not dimmed, i.e., it is operated at maximum power.
[0117] In the embodiment shown, the pulse width modulation is effected by the control device 50 at a frequency of 2 kHz, i.e., the period or period length amounts to 500 μs. The pulse width modulation signal supplied to the output terminal is substantially rectangular in this embodiment (“ON” with having a specified voltage output, “OFF” with having 0 Volt, between steep edges with a duration of only about 1 μs at maximum). In comparison thereto, the electronic control gear 30, or more specifically the buck converter 38, is switched at a high frequency of, e.g., 150 kHz and thus delivers a substantially constant voltage, on which there may be identified—if at all—a minor sawtooth-like fluctuation of corresponding frequency. The regulation by the electronic control gear 30 (buck converter 38) by means of a controller (not shown) is set such as to supply a nominal voltage U.sub.N of 24 Volt.
[0118] In a more specific modification of this embodiment, the electronic control gear 30 (buck converter 38) and in particular the controller or the component performing the switching in the converter may also be configured such that the voltage supplied at the output terminal may be regulated to even higher values dependent from the output current (i.e., dependent from the average load corresponding to the duty-cycle determined for dimming the LED module 10). For the purpose of measuring the output current, the measurement device 31 like that shown in
[0119] Alternatively, a tapping point at a voltage divider generally provided at an output stage of a buck converter is used which feeds back values corresponding to the currently output voltage during the regulation process.
[0120]
[0121] It has to be noted that the control device 50 may according to other embodiments also be connected with the buck converter 38 directly, in order to achieve an increase of the voltage supplied by the converter in a coordinated manner with the switching action actively and dependent from the duty-cycle.
[0122] In the first embodiment, as can be seen from
[0123] Hence, the first embodiment provides for an increase of the value of the voltage with respect to a nominal voltage (U.sub.N) supplied by the ECG 30 to the output terminal 34 for a first time slice of a complete pulse width of each pulse. More specifically, the amount of the increase is applied depending on a corresponding pulse width such that the voltage or current drop between the connection lines 16, 17 which occurs at the position of the last module units (SEUs) 14a in the sequence which reveal the largest spatial distance towards the connection terminal 11 of the LED module 10 is efficiently and recognizably counteracted. “Recognizably” herein means that a darkening, light attenuation or black-out due to the voltage or current drop at the last module units 14a is not or only marginally visible to a user.
[0124] According to the present embodiment, the increase of the voltage is controlled in a stepless manner. For this reason, a continuous function is realized in, e.g., a controller (not shown) of the ECG 30, which sets up a relation between the voltage increase and the pulse width. Implemented embodiments (IMP1, IMP2) of such two of functions which turned out to be useful are provided in table 1:
TABLE-US-00001 TABLE 1 Duty-cycle D U.sub.str U.sub.dmax (D) U.sub.dimp1 (D) U.sub.dimp2 (D) [%] [V] [V] [V] [V] 100 22 24.0 24 24 50 22 26.0 25 25 25 22 30.0 26 26 10 22 42.0 27 28 5 22 62.0 28 32 2 22 122.0 29 36 1 22 222.0 30 40
[0125] Therein U.sub.str denotes the forward voltage of the diodes in the LED string (of SEU or module unit 14), which (fixedly) ranges at about 22 Volt (see above: 7 times 3 Volt plus 1 times 1 Volt), U.sub.dmax (D) denotes an upper limit for the increased value of the voltage under consideration of the maximum allowed dissipation power for each duty-cycle, U.sub.dimp1(D) denotes an increased value of the voltage as a function of the duty-cycle pursuant to the first implementation example IMP1 of the first embodiment, and U.sub.dimp2 (D) denotes an increased value of the voltage as a function of the duty-cycle pursuant to the second implementation example IMP2 of the first embodiment.
[0126] For calculating U.sub.dmax (D) in table 1, a dissipation power associated in a case of a voltage or current drop of 2 Volt (in the following denoted as U.sub.margin) at the current regulator 20 upon a duty-cycle of 100% is set as an acceptable starting point. The upper limits U.sub.dmax (D) stated for respective lower duty-cycles provide for values of a voltage increase, in which the dissipation power is held at the same level. Accordingly, the structure of the LED module 10 does not need to be altered when considering the upper limit.
[0127] Thereby, a voltage U.sub.d (D) output by the ECG 30 to das LED module 10 is given by:
U.sub.d(D)=U.sub.margin+U.sub.str
[0128] Using the voltage or current drop U.sub.margin (D=100%) at the current regulator in case of a duty-cycle of 100%, a theoretical upper limit U.sub.dmax (D) may be expressed as:
U.sub.dmax(D)=U.sub.margin(D=100%).Math.1/D+U.sub.str
[0129] An increase of U.sub.dmax (D) as a function of the duty-cycle D should then obey:
U.sub.dmax(D)<U.sub.margin(D=100%).Math.1/D+U.sub.str
[0130] Setting U.sub.str=22 V and U.sub.margin (D=100%)=2 V, it then follows:
U.sub.dmax(D=100%)=24 V, as well as
U.sub.dmax(D<100%)=2 V.Math.1/D+22 V
[0131] The values stated in table 1 are included in the diagram of
[0132] A modification of the embodiment is described in the following: instead of presetting a function between the pulse width and the voltage increase in the ECG 30 by virtue of dedicated circuit arrangements, it is also contemplated to apply the voltage increase in an adaptive manner during operation by including intermediate test cycles. In this regard, two variants are proposed:
[0133] Firstly, as indicated above and in
[0134] The measurement is preferably made a first time within a time range close to the rising edge of the pulse, i.e. at the start of the voltage or current pulse, and a second time for example in the middle of a pulse, or towards its end. The two measured values are compared with each other. A large difference between the two measured values is an indicator of a distorted or dispersed pulse which in turn may lead to a considerable voltage or current drop in the last SEUs or module units 14 of an LED module 10 and thus to a black-out, light attenuation of single LED strings or LEDs therein.
[0135] According to the present modification, the voltage U.sub.d supplied at the output terminal 34 is increased with respect to the nominal voltage U.sub.N during operation of the LED module 10 using the present pulse width depending from a result of the comparison, or is adjusted to another value. The current measurement device 31 may comprise its own control device which actively adjusts the output voltage at the buck converter 38. This process can be repeated periodically during operation in order to adaptively regulate the output voltage. It may be noted that the current measuring device 31 measures the current flowing to/through all SEUs/module units 14 and derives a signature of pulse distortion in case of short pulses from the comparison, and then allows adjustment of the output voltage by the converter.
[0136] Secondly, an alternative current measuring device 31 may be suitably arranged in the ECG 30 (see also
[0137] If for example a dim value associated with a duty-cycle of just 1% is presently set (at a frequency (PWM) of 2 kHz), then a first output current value can be measured for that specific duty-cycle using the current measuring device 31. The “ON”-time for this example amounts to 5 μs, the “OFF”-time 495 μs. In order to determine whether the present current reveals a signature of darkening or black-out, a second test cycle is activated. In this case for example, a current measurement is performed by the current measuring device 31 using a pulse width corresponding to a duty-cycle of 10%. Now, the pulse having a pulse width of the second measurement which is 10 times longer than that of the first measurement is set into a period which is also 10 times longer as that of the first measurement. In other words, the period as well as the pulse width of the pulse are congruently expanded while the duty-cycle (1%) and thus the dim value) is held fixed. The “ON”-time for this second test cycle amounts to 50 μs, however the “OFF”-time lasts 4950 μs.
[0138] In case the measured values are considerably different, the voltage supplied by the ECG 30 at the output terminal 34 may be increased with respect to the nominal voltage like in the first modification—in case of operation using the first pulse width (5 μs) as well as in case of using the second pulse width (50 μs)—dependent from the result of the comparison, or may be adjusted. It is to be understood that the stated values are purely illustrative and other factors such as 100 instead of 10 may also be used to provide an additional reference pulse width to the short pulse width. Moreover multiple test cycles using more than two pulse widths may be performed.
[0139] According to a further modification, the test cycles are only repeated after lapse of larger time spans, e.g., only every 60 s, since the user might recognize a single expansion of the PWM period with less probability, then.
[0140] A second embodiment of a circuit assembly 100′ is shown in
[0141] Unlike the first embodiment, according to the second embodiment a fixed voltage shape is provided for each pulse independent from the pulse width, such that pulses having different pulse widths only differ by the duration until cutoff at the falling edge of the pulse. However, more importantly, the second embodiment provides for a variation of the voltage supplied by the ECG to the output terminal during a pulse within an increase only during a first time slice adjacent and close to the rising edge of each pulse.
[0142] An example of the voltage sequence pursuant to the second embodiment is shown in
[0143] A common characteristic of the voltage shape is the voltage increase peak at the beginning (within the first time slice) of each pulse, followed by a decline towards the nominal voltage U.sub.N. Depending on the pulse width there consequently arises—like in the first embodiment—an effect that a mean value of the voltage supplied at the output terminal 34 during an ON-time of the pulse becomes larger for shorter pulse widths as compared with larger pulse widths. However, different from the first embodiment, the voltage increase is advantageously limited to a small time slice starting at the rising edge of the pulse. This particular advantage arises because within this time slice the problematic voltage or current drop within the last SEUs/module units 14a of the LED module 10 remote from the connection terminal 11 becomes most prominent.
[0144] The voltage sequence shown in
[0145] A particular advantage arises according to this embodiment because the efficiency of the system is improved since in the case of the SEU/module unit 12 being closest to the connection terminal 11 an overcharge of its current regulator can be avoided due to the short duration of the voltage increase. In contrast, the more distant the SEUs/module units 14 are from the connection terminal 11 or output terminal 13, the stronger is the compensating effect with regard to the voltage or current drop.
[0146] It is noted that other shapes of the voltage sequence profile than that shown in
[0147] In
[0148] In step 210, the control device 50, 50′ obtains a dim value from the dimming device 60.
[0149] In step 220, the control device 50, 50′ determines a duty-cycle and/or a pulse width to be used for operating PWM from the dim value.
[0150] In step 230, e.g., either the current measuring device 31 as shown in
[0151] In step 240 the voltage sequence generated in step 230 is repeated for the subsequent pulses of the pulse width modulation.
[0152] In case of a newly set dim value, steps 210 through 240 are repeated with regard to the new dim value.
[0153] It is noted that the embodiments illustrate specific examples and are not intended to limit the scope defined in the appended claims. In particular, individual features described with respect to single embodiments may also be implemented in other embodiments to achieve corresponding results therein. For example, the voltage sequence shown with respect to the second embodiment in
[0154] Further embodiments relate to particularly advantageous arrangements of circuit assemblies provided to perform methods of operating an LED module as described above, wherein specifically the voltage sequence shown in
[0155] A third, more specific embodiment of a circuit assembly 100′ is explained with reference to
[0156] The electronic control gear 30 (ECG) schematically shown in
[0157] The buck converter 38 of the above embodiments is in
[0158] As noted it is one key point of this and the following embodiments that the “nominal” output voltage U.sub.N of the power supply V.sub.main is preserved, i.e., the voltage at which the power supply is delivering its nominal power is not changed but held constant. This advantageously enables to avoid any overdesign of, e.g., the converter and the ability to keep an existing product framework.
[0159] The connection line 17 forms the return path in the LED module 10 on the cathode side, wherein it is connected to the ground or reference voltage potential (defined as 0 V) via second connection terminal portion 11b of connection terminal 11, second output terminal portion 34b of ECG output portion 34, electronic switch 40 and diode Dby-p. The diode Dby-p has its cathode terminal connected to the reference potential and its anode terminal connected with the electronic switch 40, and thus will be operated in forward direction during conventional use (i.e., without pulse shaping unit 70 being activated).
[0160] As a second key point, it is noted that the electronic switch 40 is provided within the current return path on the cathode side of the circuit assembly 100′. An advantage herein arises in that the dimming circuitry (i.e., the electronic switch 40) is herein based on an N-type switch, for example an N-MOSFET, which is cheaper than a P-type switch and which has a common ground signal driving that eases all the circuitry around.
[0161] As a consequence of the key points above, an anode side voltage potential is to be held fixed while a need arises to extend the voltage range for at least an initial time slice of each pulse. Therefore, the embodiment provides for a pulse shaping unit 70 which acts to connect the current return path with base potential below 0 V, for example herein −12 V to yield an increased voltage difference of, e.g., 36 V. This is achieved by providing a charge pump including an auxiliary voltage supply, a charge switch and a capacitor charged at −12 V with respect to the ground or reference voltage potential.
[0162] As shown in
[0163] This charge pump is active during the PWM “OFF”-time, i.e., while the electronic switch 40 is open. To allow charging the capacitor C.sub.store in a coordinated manner with the pulse width modulation, i.e., in accordance with “ON”- and “OFF”-times, the charge switch 42 is controlled by the PWM-signal submitted via signal line 52 (indicated in
[0164] In operation of the circuit assembly 100′, while the electronic switch 40 (main switch) is open (PWM: “OFF”), the charge switch 42 (auxiliary switch) is closed and the C.sub.store is charged via resistor R.sub.limit in a characteristic time τ=R.sub.limit.Math.C.sub.store until a voltage potential of −12 V with respect to ground is reached on the side of the capacitor terminal connected with the electronic switch 40. At the beginning of the PWM “ON”-time, or rising edge of a respective pulse, the electronic switch 40 is closed, and the cathode side output terminal portion 34b is forced to the potential of the connected capacitor terminal, which is negative, i.e., −12 V. Therefore, the total voltage supplied to the LED module 10 is the sum of the static output of the ECG 30, i.e., 24 V, and of the capacitor potential 12 V, which is 36 V. During charging, the by-pass diode D.sub.by-p is in reverse bias.
[0165] The capacitor discharges completely and then starts charging with reverse polarity due to the LED current, until the by-pass diode D.sub.by-p goes into forward bias, carrying all the current. During the “ON”-time, the capacitor-charge switch 42 may be set in “off”-position in order to save energy. At the beginning of the next main switch “OFF”-time, the charge switch 42 is closed again and the capacitor starts charging for the next cycle.
[0166] It is noted that the diode D.sub.by-p by-passes the capacitor C.sub.store once it is discharged, by connecting the main switch terminal to the power ground, so preventing the capacitor to be charged on the opposite polarity.
[0167] In this embodiment, during the overvoltage time, i.e. during the first time slice, the current delivered to the SEUs (module units 14) is initially zero, while the increased voltage is used to build the current path that is needed to emit light. Actually, once a current path is established, the aim of the increased voltage is reached and it is not further needed for the remainder of the pulse. Nevertheless, as described in detail above a dispersive propagation delay of the pulse signal arises along the connection lines 16, 17 and in the SEUs, which causes the last SEU or module unit 14a to be supplied with this pulse signal significantly later than for example the first module unit.
[0168] Accordingly, the duration of the increased voltage (overvoltage) is intended to last at least for the duration of the propagation delay, which amounts to just a few microseconds. Hence, the energy needed during this phase may be low, and may be greatly independent from the SEU type and current, since it is almost spent in charging the parasitic elements of the connection lines 16, 17 and the PCB of the module units 14. The latter are similar even for very different LED module power levels. This energy can be easily stored into the capacitor C.sub.store, in order to construct the “charge pump” of this embodiment which pulls down the return path (connection line 17) to, e.g., said −12 V, so giving the expected 36 V total potential at the output terminal portions 34a, 34b. The charge is injected into the connection lines, and with laps of time during the pulse, the envelope of the pulse signal naturally declines the nominal voltage of 24 V, which in turn yields the shape of the voltage sequence shown in
[0169] A fourth embodiment of a circuit assembly 100′ is shown in
[0170] In
[0171] The auxiliary controlled switch 46 by-passes the capacitor C.sub.store once it is discharged, by connecting the cathode side terminal of the electronic switch to the ground or reference voltage potential. The auxiliary controlled switch 46 thus prevents the capacitor C.sub.store from being charged towards the opposite polarity like diode D.sub.by-p does in the third embodiment.
[0172] In order to accomplish the function, an auxiliary switch controller 47 connected to the control switch 46, is provided being configured to drive the auxiliary control switch 46 into closed state once the storage capacitor has been fully discharged. The auxiliary switch controller 47 is also configured to open the control switch 46 during the PWM “OFF”-time, in order to allow its recharging. The auxiliary switch controller 47 may be provided in the form of a flip-flop as shown in
[0173] It is noted that alternative to the voltage comparator 48, also a current comparator may be provided, which reads the current across the body diode of the auxiliary control switch 46, in order to close it when its magnitude exceeds a certain threshold.
[0174] The operation is similar to that described with regard to the third embodiment. However, once the capacitor C.sub.store is discharged during “ON”-time till its voltage approaches the ground potential, the comparator 48 sets a latch in auxiliary switch controller 47 to close the bypassing control switch 46. Thus, the LED current starts to flow across this control switch 46 and the capacitor is kept discharged. During the “ON”-time, the capacitor charge switch 42 can be set in off position in order to save energy. The falling edge of the PWM pulse, however, then resets the auxiliary switch controller 47, in order to allow the capacitor C.sub.store to be charged again by the auxiliary voltage supply V.sub.aux via the charge switch 42, which is closed simultaneously.
[0175] In this fourth embodiment, devices 46, 47, and 48 are considered to jointly form an “active diode” device since functions of a forward bias and reverse bias are mimicked by these components. It is noted that the auxiliary control switch 46 may also be of the N-type, in particular an N-MOSFET.
[0176] In a fifth embodiment depicted in
[0177] In
[0178] It may further be noted that in the above second to fifth embodiments, the method of generating the pulse envelope by the injection of an electric charge previously stored in a capacitor C.sub.store during the PWM “OFF”-time at a given duty-cycle tends to extinguish automatically by its nature, when the PWM “OFF”-time become short or vanishes since the capacitor C.sub.store is not given sufficient time to be charged.
[0179] This effect can even be favorably used to program different voltage boost levels at different duty-cycles, i.e. to vary the shape of the pulse accordingly to dimming level. This finally leads to a system efficiency improvement and to avoiding excess stress on the current regulators in each SEU or module unit 14, which may be present to some extent in the first embodiment described above.
[0180] Next a sixth embodiment compatible with the fourth embodiment is described with reference to
[0181] In
[0182] A second N-MOSFET M2 forms the auxiliary control switch 46 of “active diode” device 44. The second N-MOSFET M2 is also provided with a gate driver, which is a PNP transistor Q2. The collector of PNP transistor Q2 is connected to the gate of the second N-MOSFET M2 such as to turn the latter actively “ON”, while the “OFF”-state is forced by NPN-transistor Q1 across a network comprising a resistor R13 and diode D4. A resistor R4 keeps the state normally “OFF” when none of the driving bipolar junction transistors are acting.
[0183] The “active diode” device 44 further comprises a voltage comparator U1 (which corresponds to voltage comparator 48 in
[0184] Resistors R9, R10 and R11 make up a resistive logic for the latching block corresponding to auxiliary switch controller 47, with the reset directly obtained by the non-inverting input terminal of voltage comparator U1 from the PWM control signal via resistor R9. The same terminal is connected to ground via resistor R10, and to the output terminal of the voltage comparator U1 via resistor R11 providing a voltage feedback.
[0185] An anti-inversion diode D5 interconnected between the output terminal portions 34a, 34b avoids an LED damage due to inductive energy storage into the connection lines and into the stray inductance of the LED PCB, in
[0186] Results of a comparative simulation using a circuit assembly as shown in
[0187] Also shown in
[0188] In the above embodiments, a nominal voltage supplied by the electronic control gear (ECG) or buck converter is described to range at 24 Volt. However, other nominal voltages such as 6 V, 12 V, 36 V, 48 V etc. are possible as well.
[0189] In the above third to sixth embodiments, a charge pump comprising a capacitor is provided which stores the energy to be injected into the LED module at the beginning of a pulse. Nevertheless, a suitable circuit arrangement may make use of an inductor storing energy in a magnetic field built up during “OFF”-times.
[0190] Further modifications may be applied to the embodiments without departing from the scope provided in the appended claims.
LIST OF REFERENCE NUMERALS
[0191] AC.sub.mains power supply [0192] C2, C.sub.store energy injection capacitor [0193] Dby-p bypass diode [0194] D1 diode [0195] D2 diode [0196] D3 diode [0197] D4 diode [0198] D5 anti-inversion diode [0199] Dm-1 light emitting diode, LED [0200] Dm-2 light emitting diode, LED [0201] Dm-3 light emitting diode, LED [0202] Dm-4 light emitting diode, LED [0203] Dm-5 light emitting diode, LED [0204] Dm-6 light emitting diode, LED [0205] Dm-7 diode [0206] Dm-8 light emitting diode, LED [0207] Q10 PNP bipolartransistor [0208] Q20 PNP bipolartransistor [0209] Q30 PNP bipolartransistor [0210] Q40 PNP bipolartransistor [0211] R1 resistor [0212] R2 resistor [0213] R3 resistor [0214] R4 resistor [0215] R5 resistor [0216] R6 resistor [0217] R7 resistor [0218] R8 resistor [0219] R9 resistor [0220] R10 resistor [0221] R11 resistor [0222] R12 resistor [0223] R13 resistor [0224] R15 resistor [0225] R25 resistor [0226] R35 resistor [0227] R45 resistor [0228] U.sub.a output voltage (at output terminal) [0229] U.sub.d output voltage (ECG) [0230] U.sub.N nominal voltage (LED module) [0231] U1 voltage comparator [0232] V5, V.sub.aux auxiliary voltage supply [0233] V1, V.sub.main constant voltage main power supply [0234] 10 LED module [0235] 11 Connection terminal (LED module) [0236] 11a first input terminal [0237] 11b second input terminal [0238] 12 LED [0239] 13 Transition point (between module units of an LED strip) [0240] 14 module unit, shortest electrical unit (SEU) [0241] 16 connection line (operation potential) [0242] 16a node for LED string [0243] 17 connection line (reference potential) [0244] 17a node for LED string [0245] 18 diode [0246] 20 current regulator, linear regulator [0247] 21 input terminal of current regulator [0248] 22 Output terminal of current regulator [0249] 30 ECG (1.sup.st embodiment) [0250] 30′ ECG (2.sup.nd embodiment) [0251] 31 Current measuring device [0252] 32 input terminal (circuit assembly) [0253] 32a first input terminal portion [0254] 32b second input terminal portion [0255] 34 output terminal [0256] 34a first output terminal portion [0257] 34b second output terminal portion [0258] 38 buck converter [0259] 40 electronic switch (PWM) [0260] 41 inverter [0261] 42 charge switch [0262] 44 active diode device [0263] 46 auxiliary control switch [0264] 47 auxiliary switch controller, latch [0265] 48 voltage comparator [0266] 49 additional switch [0267] 50 control device (PWM) (1.sup.st embodiment) [0268] 50′ control device (PWM) (2.sup.nd embodiment) [0269] 51 Interface [0270] 52 PWM signal line [0271] 53 on/off signal line (activate/deactivate voltage increase) [0272] 60 dimming device [0273] 90 power supply [0274] 100 circuit assembly (1.sup.st embodiment) [0275] 100′ Circuit assembly (2.sup.nd embodiment) [0276] 200 step: provide circuit assembly, connect power supply, dimming device and LED module [0277] 210 step: obtain dim value from dimming device [0278] 220 step: determine duty-cycle from dim value [0279] 230 step: increase output voltage at output terminal for at least first time slice within pulse with respect to nominal voltage [0280] 240 step: repeat for further pulses