High surface area chromatographic device with low pressure drop
11041834 · 2021-06-22
Assignee
Inventors
Cpc classification
B01L3/5025
PERFORMING OPERATIONS; TRANSPORTING
B01L3/50273
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0864
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/086
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/16
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502761
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A chromatographic device includes a primary channel having a cross-sectional area and characteristic length such that analyte travel within the primary channel is substantially convective. A plurality of secondary channels each having a cross-sectional area and characteristic length such that analyte flow into and out of a secondary channel is substantially diffusive, each of the plurality of secondary channels having an entrance in fluidic communication with the primary channel wherein the entrance intersects the primary channel.
Claims
1. A chromatographic method, comprising: providing a chromatographic device comprising: a plurality of diffusive media elements spaced apart from each other a separation distance; a primary channel defined between the plurality of diffusive media elements having a cross-sectional area and characteristic length such that analyte travel within the primary channel is substantially convective; and a plurality of secondary channels located in each diffusive media element, each having a cross-sectional area and characteristic length such that analyte flow into and out of a secondary channel is substantially diffusive, each of the plurality of secondary channels having an entrance in fluidic communication with the primary channel wherein the entrance intersects the primary channel, wherein the secondary channels have a closed end; and introducing an analyte through each of the primary and secondary channels of the chromatographic device, wherein the Pećlet number for the analyte in the primary channel is between 1 and 10 and the Pećlet number for the analyte in each of the secondary channels is less than 0.2, wherein a diffusion coefficient of the analyte is between about 1×10.sup.−7 m.sup.2/s to about 1×10.sup.−12 m.sup.2/s.
2. The chromatographic method of claim 1, wherein the analyte transport in the primary channel is at least substantially convective, and wherein the analyte transport in the secondary channel is at least substantially diffusive.
3. The chromatographic method of claim 1, wherein each of the plurality of secondary channels intersects the primary channel at an angle between about 10 degrees and about 90 degrees.
4. The chromatographic method of claim 1, wherein the cross sectional area of the primary channel varies along the length of the primary channel.
5. The chromatographic method of claim 1, wherein the chromatographic device has a fluid inlet and a fluid outlet and the primary channel follows a substantially linear path from the inlet to the outlet.
6. The chromatographic method of claim 1, wherein the chromatographic device has a fluid inlet and a fluid outlet and the primary channel follows a path with a series of substantially serpentine turns from the inlet to the outlet.
7. The chromatographic method of claim 1, wherein the secondary channels vary in at least one of diameter and length.
8. The chromatographic method of claim 1, wherein at least a portion of the surface of the primary channel is surface modified with a material selected to be chromatographically active with the analyte or a substance carrying the analyte.
9. The chromatographic method of claim 1, wherein at least a portion of the surface of at least a portion of the secondary channels is surface modified with a material selected to be chromatographically active with the analyte or a substance carrying the analyte.
10. The chromatographic method of claim 1, wherein the primary channel comprises a plurality of channels.
11. A chromatographic device, comprising: a plurality of diffusive media elements spaced apart from each other a separation distance; a primary channel defined between the plurality of diffusive media elements having a cross-sectional area and characteristic length such that analyte travel within the primary channel is substantially convective; and a plurality of secondary channels located in each diffusive media element, each having a cross-sectional area and characteristic length such that analyte flow into and out of a secondary channel is substantially diffusive, each of the plurality of secondary channels having an entrance in fluidic communication with the primary channel wherein the entrance intersects the primary channel, wherein the secondary channels have a closed end.
12. The chromatographic device of claim 11, wherein a first opening and a second opening of each secondary channel intersects the primary channel at an angle between about 10 degrees and about 90.
13. The chromatographic device of claim 11, wherein the cross sectional area of the primary channel varies along the length of the primary channel.
14. The chromatographic device of claim 11, wherein the chromatographic device has a fluid inlet and a fluid outlet and the primary channel follows a substantially linear path from the inlet to the outlet.
15. The chromatographic device of claim 11, wherein the chromatographic device has a fluid inlet and a fluid outlet and the primary channel follows a path with a series of substantially serpentine turns from the inlet to the outlet.
16. The chromatographic device of claim 11, wherein the secondary channels vary in at least one of length and diameter.
17. The chromatographic device of claim 11, wherein at least a portion of the surface of the primary channel is surface modified with a material selected to be chromatographically active with the analyte or a substance carrying the analyte.
18. The chromatographic method of claim 11, wherein the primary channel comprises a plurality of channels.
19. The chromatographic device of claim 11, further comprising the analyte flowing between the plurality of diffusive media elements, wherein the Pećlet number for the analyte in the primary channel is between 1 and 10 and the Pećlet number for the analyte in the secondary channels is less than 0.2.
20. The chromatography device of claim 11, wherein the primary and secondary channels are configured to create separation in the analyte by physical size-exclusion.
21. A chromatographic device, comprising: a plurality of diffusive media elements spaced apart from each other a separation distance to define a primary channel between two respective diffusive media elements, wherein the separation distance is such that analyte transport within the primary channel is substantially convective, wherein each diffusive media element comprises a plurality of secondary channels each having a cross-sectional area and each being in fluidic communication with the primary channel and wherein the cross-sectional area of each secondary channel is such that analyte transport into and out of a secondary channel is substantially diffusive, wherein the secondary channels have a closed end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and further advantages of the inventions may be better understood by referring to the following description in conjunction with the accompanying drawings, in which like reference numerals indicate like elements and features in the various figures. For clarity, not every element may be labeled in every figure. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the inventions.
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DETAILED DESCRIPTION
(12) Reference in the specification to “one embodiment,” “an embodiment,” “one aspect,” or “an aspect” means that a particular feature, structure or characteristic described in connection with the embodiment or aspect is included in at least one embodiment or aspect of the teachings. References to a particular embodiment or aspect within the specification do not necessarily all refer to the same embodiment or same aspect.
(13) As used herein, the term “substantially convective flow” means flow where the Péclet number is greater than about 2. As used herein, the term “substantially diffusive flow” means flow where the Péclet number is less than about 0.1.
(14) As used herein the term “chromatographically active” means both of: A) a surface or channel that one or more analytes of interest in the fluid (mobile phase) interact with to sorb and desorb from the surface or channel to produce separation; or B) separation occurring on a surface or channel through purely physical means during, for example, size-exclusion chromatography (SEC).
(15) As used herein, the terms “micro scaled channel” and “microfluidic channel” refer to a channel having a dimension less than about 100 micrometers. As used herein, the terms “nano scaled channel” and nanofluidic channel” refer to a channel having a dimension less than about 500 nanometers.
(16) In various aspects, the present inventions provide a chromatographic device having both a high surface area with acceptable permeability by designs that address the flow regime through the device. The present teachings provide embodiments of chromatographic devices that increase the contact surface area of microfluidic and/or nanofluidic flow channels without decreasing the permeability across the device to impractical levels.
(17) The inventors have discovered that a chromatographic device can be constructed employing micro and/or nano scaled channels with a surface area sufficient for chromatographic separations without a concomitant detrimental decrease in permeability. As described in detail herein below, this is accomplished by providing a combination of primary fluidic flow channels in the chromatographic device dimensioned to create substantially convective flow and secondary channels that the fluid accesses substantially by diffusive flow. Accordingly, in various aspects the present inventions create more surface area through use of secondary channels that do not substantially experience the convective flow but experience the diffusive flow, and which thus do not add to pressure drop and lowered permeability.
(18) In various aspects of the inventions, the nature of flow, e.g., convective, diffusive, can be determined by the Péclet number (a dimensionless number) for the region under consideration. The Péclet number, Pe, can be defined as:
Pe=Lv/D (2)
where L is the characteristic length, v the average fluid flow velocity, D the mass diffusion coefficient, Re the Reynolds number and Sc the Schmidt number. In the present inventions, the characteristic length L, can be determined from the cross sectional dimension of a channel.
(19) In various aspects and embodiments, the present inventions provide chromatographic devices configured to receive fluid containing analytes having a fluidic flow velocity in the range between about 0.0001 m/s and about 1 m/s and having a viscosity in the range between about 10.sup.−4 kg/m s and about 2×10.sup.−3 kg/m s and a diffusion coefficient between about 1×10.sup.−9 m.sup.2/s to about 1×10.sup.−10 m.sup.2/s, the chromatographic devices comprising one or more primary flow channels and a plurality of secondary flow channels, with an inlet intersecting a primary flow channel, where the Péclet number may be between 1 and 10 for a primary flow channel and the Péclet number is less than about 0.2 for the secondary channels when subject to the above-described fluid.
(20) In various embodiments, at least a portion of a surface of at least a portion of the secondary channels is surface modified with a material selected to be chromatographically active with a substance in a chromatographic fluid. In various embodiments, at least a portion of a surface of the primary channels is surface modified with a material selected to be chromatographically active with a substance in the fluid. In various embodiments, the surface modification may be the application of a coating. In various embodiments, the material of the coating may be selected to chemically interact with (or selected to reduce chemical interactions, in the case of SEC) a substance in a chromatographic fluid that is introduced to the chromatographic device. Thus, the surface of at least a portion of the secondary channels and/or primary channels may be functionalized to facilitate chromatographic separation. For example, in various embodiments a secondary channel and/or primary channel surface is functionalized with one or more of reversed-phase functional groups such as alkyl groups ranging from C1 to C30 and aromatic groups, normal-phase functional groups, ion-exchange groups, affinity functional groups, HILIC, SEC or HIC functional groups, silica, diol, and the like. Examples of chromatographically active surface functional groups can be found in U.S. Patent App. No. 2012/0141789, published Jun. 7, 2012, paragraphs [0215]-[0230], which are hereby incorporated by reference.
(21) In various embodiments, the primary channels have a characteristic length between about 0.1 micrometers and about 100 micrometers. In various embodiments, the primary channels have a cross sectional area equivalent to a tube having a diameter between about 0.1 micrometers (about 0.008 μm.sup.2 in cross-sectional area) and about 100 micrometers (about 7853 μm.sup.2 in cross-sectional area). In various embodiments, the primary channels have a cross sectional area equivalent to a tube having a diameter between about 0.3 micrometers (about 0.07 μm.sup.2) and about 0.5 micrometers (about 0.2 μm.sup.2). In various embodiments, the primary channels have a cross sectional area equivalent to a tube having a diameter between about 0.1 micrometers (about 0.008 μm.sup.2) and about 10 micrometers (about 78.5 μm.sup.2). These ranges may be particularly advantageous for liquid chromatography applications.
(22) For supercritical fluid chromatography (SFC), the primary channels may have a characteristic length between about 0.1 micrometers and 100 micrometers. In various embodiments deployed for SFC, the primary channels may have a cross sectional area equivalent to a tube having a diameter between about 0.1 micrometers (about 0.008 μm2 in cross-sectional area) and about 100 micrometers (about 7853 μm2 in cross-sectional area).
(23) For gas chromatography, the primary channels may have a characteristic length between about 0.1 micrometers and 1000 micrometers. In various embodiments deployed for gas chromatography, the primary channels may have a cross sectional area equivalent to a tube having a diameter between about 0.1 micrometers (about 0.008 μm2 in cross-sectional area) and about 1000 micrometers (about 785,000 μm2 in cross-sectional area).
(24) In various embodiments, the length of a primary channel is selected such that sufficient chromatographic separation of analytes of interest is achieved. For example, in various embodiments, the primary channel length may be between 1 and 100 cm. In other embodiments, the range of 2.5 to 10 cm may be desirable. These length ranges may be particularly advantageous in liquid chromatography. In SFC, primary channel lengths may range between 1 and 100 cm. For gas chromatography, primary channel lengths may range between 1 and 100 m.
(25) In various embodiments, the secondary channels have a characteristic length between about 5 nanometers and about 500 nanometers. In various embodiments, the secondary channels have a cross sectional area equivalent to a tube having a diameter between about 4 nanometers (about 13 nm.sup.2) and about 500 nanometers (about 196,000 nm.sup.2). In various embodiments, the secondary channels have a cross sectional area equivalent to a tube having a diameter between about 5 nanometers (about 20 nm.sup.2) and about 15 nanometers (about 177 nm.sup.2). In various embodiments, the secondary channels have a cross sectional area equivalent to a tube having a diameter between about 15 nanometers (about 177 nm.sup.2) and about 50 nanometers (about 1960 nm.sup.2). In various embodiments, the secondary channels have a cross sectional area equivalent to a tube having a diameter between about 50 nanometers (about 1960 nm.sup.2) and about 500 nanometers (about 196,000 nm.sup.2). In various embodiments, the secondary channels have a cross sectional area equivalent to a tube having a diameter between about 50 nanometers (about 1960 nm.sup.2) and about 100 nanometers (about 7854 nm.sup.2). In various embodiments, the secondary channels have a cross sectional area equivalent to a tube having a diameter between about 100 nanometers (about 7854 nm.sup.2) and about 200 nanometers (about 31,416 nm.sup.2). In various embodiments, the secondary channels have a cross sectional area equivalent to a tube having a diameter between about 200 nanometers (about 31,416 nm.sup.2) and about 500 nanometers (about 196,000 nm.sup.2). In various embodiments, the secondary channels of the chromatographic device vary in diameter. These ranges may be particularly advantageous for liquid chromatography applications.
(26) For SFC, the secondary channels may have a characteristic length between about 5 nanometers and 2000 nanometers. In various embodiments deployed for SFC, the secondary channels may have a cross sectional area equivalent to a tube having a diameter between about 5 nanometers (about 20 nm.sup.2) and about 2000 nanometers (about 3,100,000 nm.sup.2).
(27) For gas chromatography, the secondary channels may have a characteristic length between about 5 nanometers and 50 micrometers. In various embodiments deployed for gas chromatography, the secondary channels may have a cross sectional area equivalent to a tube having a diameter between about 5 nanometers (about 20 nm.sup.2) and about 50 nanometers (about 2000 nm.sup.2).
(28) In various embodiments, the cross-sectional area of the inlet to the secondary channel is selected based on the hydrodynamic radius of one or more analytes of interest.
(29) In various embodiments, the length of a secondary channel is selected based on the diffusivity of one or more analytes of interest. For example, in various embodiments, the lower the diffusivity of an analyte of interest the smaller the length of the secondary channel. In various embodiments, diffusivity may be 10.sup.−5 cm2/sec for small molecules, and far slower for proteins. Contemplated channel lengths for the secondary channels may be between 0.1 to 50 μm for liquid chromatography, 1 and 100 μm for SFC, and 1 and 200 μm for gas chromatography.
(30) In various aspects and embodiments, the present inventions provide chromatographic devices with a permeability greater than or equal to that of a packed-bed chromatographic column containing packing material having an average diameter between about 0.1 micrometers and about 100 micrometers and having the same cross-sectional area and length as the primary channel(s). In various aspects and embodiments, the present inventions provide chromatographic devices with a permeability greater than or equal to that of a packed-bed chromatographic column containing packing material having an average diameter between about 1 micrometers and about 5 micrometers and having the same cross-sectional area and length as the primary channel(s).
(31) In various aspects and embodiments, the present inventions provide chromatographic devices having a permeability of greater than about 5×10.sup.−12 m.sup.2 for particles having a size of 1 μm. In various aspects and embodiments, the present inventions provide chromatographic devices having a permeability greater than about 5×10.sup.−10 m.sup.2 for particles having a size of 10 μm. In various aspects and embodiments, the present inventions provide chromatographic devices with a permeability of greater than about 5×10.sup.−12˜5×10.sup.−10 m.sup.2 for particles having a size of 1 and 10 μm, respectively.
(32) Various cross sectional shapes of the primary and secondary channels are contemplated. For example, the cross sectional shape of the primary and secondary channels may be circular, ovular, rectangular, square, hexagonal, octagonal or the like. In some embodiments, the secondary channels may have varying cross sectional shapes. In some embodiments, if the chromatographic device includes a plurality of primary channels, their cross sectional shapes may vary. Whatever the cross sectional shapes of the channels, the Péclet number, characteristic lengths, and cross sectional area may be consistent to that which has been described herein above.
(33) The present teachings will now be described in more detail with reference to embodiments thereof as shown in the accompanying drawings. While the present teachings are described in conjunction with various embodiments and examples, it is not intended that the present teachings be limited to such embodiments. On the contrary, the present teachings encompass various alternatives, modifications and equivalents, as will be appreciated by those of skill in the art. Those of ordinary skill having access to the teachings herein will recognize additional implementations, modifications and embodiments, as well as other fields of use, which are within the scope of the present disclosure. The preceding descriptions of exemplary Péclet numbers, cross sectional areas, permeability and the like may be applicable to the primary and secondary channels described hereinafter.
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(35) The cross-sectional area of a primary channel need not be constant, and in various embodiments the cross-sectional area of a primary channel varies along the flow path. One such variation is illustrated in
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(37) In various aspects, the length of the primary channel path is selected such that sufficient chromatographic separation of analytes of interest is achieved through interactions with the surfaces inside the secondary channels. For example, in various embodiments, a primary channel has a length between about 1 cm and about 100 cm.
(38) Further configurational concepts of the various embodiments of the inventions are illustrated in
(39) Referring to
(40) In various embodiments, the primary channel follows a non-linear path. For example, referring to
(41) Referring again to
(42) Referring to
(43) Referring again to
(44) The lengths of each secondary channel in a set of secondary channels vary 420a, 420b, 420c, . . . , etc., and in various embodiments, one or more cross-sectional dimensions vary between the sets of secondary channel. It is to be understood that although
(45) In various embodiments, referring to
(46) The cross-sectional area of the primary channel 410 is the area of the primary channel in the plane perpendicular to the convective flow direction 415 along the flow path but it is to be understood that this direction changes as the flow path progresses. The cross-sectional area over the length of a primary channel represents the volume of the primary channel. The length of a primary channel L.sub.P is the length from the inlet 417 to the outlet of the channel 418, including bends, and is traced down the geometric center of the primary channel. The cross-sectional area of a secondary channel 420 is the area of the secondary channel in the plane perpendicular to the primary axis down the geometric center of a secondary channel 425 (dashed line), and the length L.sub.S of a secondary channel is the length from the first opening 422a to the second opening 422b.
(47) Referring to
(48) As discussed, in the various aspects and embodiments of the present inventions, fluidic flow in a primarily channel is substantially convective. For example, in various embodiments fluid flow in a primary channel is substantially convective with the primary channel having a Péclet number greater than about 2 under conditions of operation. In various embodiments fluid flow in a primary channel is substantially convective with the primary channel having a Péclet number greater than about 1 under conditions of operation, and, in various embodiments, fluid flow in a primary channel is substantially convective with the primary channel having a Péclet number greater than about 3 under conditions of operation. In other embodiments, the Péclet number may be between 1 to 10 in the primary channel during fluid flow.
(49) As discussed, in the various aspects and embodiments of the present inventions, fluidic flow into and out of a secondary channel is substantially convective. For example, in various embodiments, fluid flow in a secondary channel is substantially diffusive with the secondary channel having a Péclet number less than about 0.2 under conditions of operation. In various embodiments fluid flow in a secondary channel is substantially convective with the secondary channel having a Péclet number less than about 0.1 under conditions of operation, and, in various embodiments, fluid flow in a secondary channel is substantially convective with the secondary channel having a Péclet number less than about 0.15 under conditions of operation. Various embodiments are contemplated having a Péclet number for the secondary channels during fluid flow between greater than 0 and less than 0.2.
(50) In various aspects, the length of the primary channel path is selected such that sufficient chromatographic separation of analytes of interest is achieved through interactions with the surfaces inside the secondary channels. For example, in various embodiments, a primary channel has a length between about 1 cm and about 100 cm. In various embodiments comprising discontinuous primary channels the primary channel length is the sum of the length of the primary channels in a single dimension.
(51) In various embodiments, the length of a secondary channel is selected based on the diffusivity of one or more analytes of interest. For example, in various embodiments, the lower the diffusivity of an analyte of interest the greater the length of the secondary channel. In various embodiments, the length of the secondary channel may be between 5 and 5000 nm.
(52) In various embodiments, the angle that a secondary channel intersects a primary channel is selected based on the diffusivity of an analyte of interest. For example, the angle of intersection may be greater than 20 degrees.
(53) Further contemplated is chromatographic methods that include providing a chromatographic device comprising a primary channel, and a plurality of secondary channels each having an entrance in fluidic communication with the primary channel wherein the entrance intersects the primary channel. The methods may include introducing an analyte through each of the primary and secondary channels of the chromatographic device, wherein the Péclet number for the analyte in the primary channel is between 1 and 10 and the Péclet number for the analyte in each of the secondary channels is less than 0.2, where a diffusion coefficient of the analyte is between about 1×10.sup.−7 m.sup.2/s to about 1×10.sup.−12 m.sup.2/s. Methods may include moving the analyte through the primary channel at a linear velocity in the range of between about 0.0001 m/s and about 1 m/s. Methods may include receiving in the chromatographic device a fluid containing analytes having a diffusion coefficient between about 1×10.sup.−9 m.sup.2/s to about 1×10.sup.−10 m.sup.2/s.
(54) While the invention has been shown and described with reference to specific preferred embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the invention as defined by the following claims.