Coating drying furnace
11047624 · 2021-06-29
Assignee
Inventors
Cpc classification
F26B2210/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B25/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B21/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B2210/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F26B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Leaking of high-temperature gas inside a furnace to the outside of the furnace via a furnace body opening portion and entry of normal-temperature air outside the furnace into the furnace via the furnace body opening portion are effectively prevented. A central vent that forms an airflow curtain in a target object passage region of a furnace body opening portion and left and right side vents that form airflow curtains respectively in gap regions between the target object passage region and left and right side walls of the furnace body opening portion are provided as vents for forming airflow curtains, an airflow fa for forming an airflow curtain blows from the central vent toward the inner side of the furnace diagonally downward at an inclination angle that is smaller than 40° relative to a horizontal direction, and airflows for forming airflow curtains blow from the left and right side vents vertically downward or toward the inner side of the furnace diagonally downward at an inclination angle that is larger than 60° relative to the horizontal direction.
Claims
1. A coating drying furnace comprising vents for forming airflow curtains that are provided in a ceiling portion of a furnace body opening portion through which a process target object to be conveyed from an outside to an inside of the furnace or a processed process target object to be conveyed from the inside to the outside of the furnace passes, wherein airflow curtains that are formed in the furnace body opening portion by airflows blowing from the vents prevent high-temperature gas inside the furnace from leaking to the outside of the furnace via the furnace body opening portion and prevent normal-temperature air outside the furnace from entering the furnace via the furnace body opening portion, the coating drying furnace comprising, as the vents: a central vent configured to form an airflow curtain in a target object passage region of the furnace body opening portion; and left and right side vents configured to form airflow curtains respectively in gap regions between the target object passage region and left and right side walls of the furnace body opening portion, wherein an airflow for forming an airflow curtain blows from the central vent toward an inner side of the furnace diagonally downward at an inclination angle that is smaller than 40° relative to a horizontal direction, and airflows for forming airflow curtains blow from the left and right side vents vertically downward or toward the inner side of the furnace diagonally downward at an inclination angle that is larger than 60° relative to the horizontal direction.
2. The coating drying furnace according to claim 1, wherein an inclination angle of an airflow blowing from the central vent relative to the horizontal direction is an inclination angle at which heat loss via the furnace body opening portion is minimum in a correlation between the inclination angle and the heat loss.
3. The coating drying furnace according to claim 1, wherein an inclination angle of airflows blowing from the side vents relative to the horizontal direction is an inclination angle at which heat loss via the furnace body opening portion is minimum in a correlation between the inclination angle and the heat loss.
4. The coating drying furnace according to claim 1, wherein, in a region of the furnace body opening portion that is located further toward the inner side of the furnace with respect to locations where the airflow curtains are formed, an exhaust port for discharging gas from the region is provided.
5. The coating drying furnace according to claim 1, wherein, in a target object conveyance direction, the central vent is located further toward the inner side of the furnace than the side vents are located, and a spacing distance between the central vent and the side vents in the target object conveyance direction is a spacing distance at which heat loss via the furnace body opening portion is minimum in a correlation between the spacing distance and the heat loss.
6. The coating drying furnace according to claim 1, wherein a magnitude of an airflow blowing velocity at the central vent and a magnitude of an airflow blowing velocity at the side vents are equal to each other.
7. The coating drying furnace according to claim 1, wherein airflows that are heated to a set temperature by a heater blow from the central vent and the side vents.
8. The coating drying furnace according to claim 1, wherein the process target object is a body of an automobile.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
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(29) The furnace body opening portion 2 is provided at both an inlet-side end portion and an outlet-side end portion of the tunnel-shaped furnace body 1.
(30) That is, a process target object B (in this example, the body of an automobile) that has undergone a coating step is conveyed into the furnace via an inlet-side furnace body opening portion 2 and is subjected to a coating drying process in the furnace.
(31) Also, a processed process target object B that has been subjected to the coating drying process in the furnace is conveyed to the outside of the furnace via an outlet-side furnace body opening portion 2.
(32) It should be noted that the same structure is employed in both of the inlet-side and outlet-side furnace body opening portions 2 to prevent leaking of high-temperature gas G inside the furnace and entry of normal-temperature air O outside the furnace.
(33) Therefore, the following describes the furnace body opening portion 2 without distinguishing between the inlet side and the outlet side, unless otherwise stated.
(34) Incidentally, in the furnace body opening portion 2, high-temperature gas G inside the furnace leaks to the outside of the furnace via an upper region of the furnace body opening portion 2 due to the stack effect, as schematically shown in
(35) Also, while high-temperature gas G inside the furnace leaks to the outside of the furnace, normal-temperature air O outside the furnace enters the furnace via a lower region of the furnace body opening portion 2.
(36) Such leaking of high-temperature gas G from the inside to the outside of the furnace and entry of normal-temperature air O from the outside to the inside of the furnace via the furnace body opening portion 2 lead to a large heat loss in the coating drying furnace.
(37) To address this, in a furnace outer side edge portion of a ceiling portion 3 of the furnace body opening portion 2, a central vent 4 that serves as a vent for forming an airflow curtain is provided in a central portion in the left-right direction that is the transverse direction of the furnace body opening portion 2, and side vents 5 that serve as vents for forming airflow curtains are provided adjacent to the central vent 4 on both sides thereof in the left-right direction.
(38) An airflow fa blowing from the central vent 4 forms an airflow curtain Ca in a target object passage region 2a that is located at the center in the left-right direction of the furnace body opening portion 2.
(39) Also, airflows fb blowing from the left and right side vents 5 form airflow curtains Cb respectively in gap regions 2b between the target object passage region 2a and side walls 6 of the furnace body opening portion 2.
(40) That is, the airflow curtain Ca formed in the target object passage region 2a and the airflow curtains Cb formed in the respective gap regions 2b prevent high-temperature gas G inside the furnace from leaking to the outside of the furnace via the furnace body opening portion 2 and normal-temperature air O outside the furnace from entering the furnace via the furnace body opening portion 2.
(41) An airflow fa blows from the central vent 4 toward the inner side of the furnace diagonally downward at an inclination angle θa that is smaller than 40° (θa<40°) relative to the horizontal direction.
(42) On the other hand, an airflow fb blows from each of the left and right side vents 5 toward the inner side of the furnace diagonally downward at an inclination angle θb that is larger than 60° (θb>60°) relative to the horizontal direction.
(43) That is, as a result of such a blowing manner being employed, in a situation in which a process target object B is in the target object passage region 2a of the furnace body opening portion 2, an airflow fa blowing from the central vent 4 flows along an upper surface portion of the process target object B (in this example, a roof portion of the body of an automobile) as shown in
(44) Therefore, the airflow fa blowing from the central vent 4 is kept from rebounding after colliding with the upper surface portion of the process target object B.
(45) As a result, the airflow fa blowing from the central vent 4 stably forms the airflow curtain Ca, which is not disturbed, above the process target object B.
(46) Therefore, if the process target object B is in the target object passage region 2a of the furnace body opening portion 2, leaking of high-temperature gas G from the inside to the outside of the furnace via the upper region of the furnace body opening portion 2 is effectively prevented by the airflow curtain Ca that is stably formed above the process target object B by the airflow fa blowing from the central vent 4 and the airflow curtains Cb that are respectively formed in the left and right gap regions 2b by airflows fb blowing from the left and right side vents 5.
(47) Furthermore, since the airflows fb blowing from the left and right side vents 5 are oriented diagonally downward at the inclination angle θb that is larger than 60° relative to the horizontal direction, the airflows fb reach floor portions in the respective gap regions 2a while forming the airflow curtains Cb in the gap regions 2b, and thereafter portions of the airflows fb effectively flow into the space under the process target object B.
(48) The thus formed airflows fb′ flowing into the space under the process target object B prevent normal-temperature air O outside the furnace from passing under the process target object B and entering the furnace.
(49) Therefore, if the process target object B is in the target object passage region 2a of the furnace body opening portion 2, entry of normal-temperature air O from the outside to the inside of the furnace via the lower region of the furnace body opening portion 2 is effectively prevented by the airflow curtains Cb that are respectively formed in the gap regions 2b by the airflows fb blowing from the left and right side vents 5 and the above-described airflows fb′ flowing from the floor portions of the respective gap regions 2b into the space under the process target object B.
(50) On the other hand, if there is no process target object B in the target object passage region 2a of the furnace body opening portion 2, as shown in
(51) Further, airflows fb blowing from the left and right side vents 5 toward the inner side of the furnace diagonally downward at the inclination angle θb that is larger than 60° relative to the horizontal direction form airflow curtains Cb respectively in the gap regions 2b and, on the outer sides of the furnace with respect to the airflow curtain Ca formed by the airflow fa blowing from the central vent 4, the airflows fb blowing from the left and right side vents 5 also spread in the transverse direction of the furnace body opening portion 2 toward the vehicle body passage region 2a, while forming the airflow curtains Cb, because there is no process target object B.
(52) Therefore, if there is no process target object B in the target object passage region 2a of the furnace body opening portion 2, the state of the furnace body opening portion 2 is close to a state where double airflow curtains are formed therein.
(53) As a result, leaking of high-temperature gas G from the inside to the outside of the furnace via the upper region of the furnace body opening portion 2 and entry of normal-temperature air O from the outside to the inside of the furnace via the lower region of the furnace body opening portion 2 are effectively prevented.
(54) It should be noted that
(55) Here,
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(57) As is clear from
(58) Further,
(59) The graph in
(60) The graph in
(61) The graph in
(62) The graph in
(63) The graph in
(64) That is, according to these simulation results, it is preferable to employ specifications shown below for the central vent 4 and the side vents 5 in a case where the furnace body opening portion 2 has a width of W=2700 mm, a height of H=2750 mm, and a length of L=5000 mm, the central vent 4 is a slit-shaped opening having a length in the transverse direction of w=1800 mm and a length in the longitudinal direction of d=50 mm, and each of the side vents 5 is a slit-shaped opening having a length in the transverse direction of w=450 mm and a length in the longitudinal direction of d=50 mm.
(65) Inclination angle θa=35°, Inclination angle θb=80°
(66) Spacing distance x=250 mm.
(67) Magnitude of each of the airflow blowing velocities Va and Vb at the respective vents 4 and 5: |V|=15 m/s
(68) Blowing amount from the central vent 4 per unit time: Qa=80 m.sup.3/min
(69) Blowing amount from each of the side vents 5 per unit time: Qb=20 m.sup.3/min
(70) It should be noted that the central vent 4 is not limited to a single opening that is not divided, and may be a group of divided openings.
(71) Incidentally, each side wall 6 of the furnace body opening portion 2 is provided with an exhaust port 7 that is located in a portion that faces a region 2c of the furnace body opening portion 2 (i.e., an inner furnace region of the furnace body opening portion 2) that is located further toward the inner side of the furnace with respect to locations where the above-described airflow curtains Ca and Cb are formed, and gas in the inner furnace region 2c is discharged from the exhaust ports 7 to the outside.
(72) That is, when airflows fa and fb blowing from the central vent 4 and the side vents 5 enter the above-described inner furnace region 2c, gas in the inner furnace region 2c diffuses toward the inner side of the furnace and mixes with high-temperature gas G inside the furnace, but such mixing is prevented if the gas is discharged from the above-described exhaust ports 7.
(73) As a result, the internal temperature of the furnace is more stably kept at a temperature that is suitable for the coating drying process.
(74) It should be noted that
(75) Also,
(76) As is clear from
(77) Airflows fa and fb that are respectively to blow from the central vent 4 and the side vents 5 are heated to a set temperature by a suitable heating means before blowing from the central vent 4 and the side vents 5.
(78) As a result, condensation of tar components in the furnace body opening portion 2 is prevented.
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(80) In each of the figures, 2A denotes an inlet-side furnace body opening portion, 2B denotes an outlet-side furnace body opening portion, 1A denotes a heating zone on the inlet side in the furnace, and 1B denotes a temperature retaining zone on the outlet side in the furnace.
(81) It should be noted that, in the heating zone 1A, the process target object B conveyed into the furnace is heated to a temperature that is suitable for the coating drying process through heating performed in the zone 1A.
(82) On the other hand, in the temperature retaining zone 1B, the process target object B heated in the heating zone 1A is kept at the temperature suitable for the coating drying process through heating performed in the zone 1B.
(83) In all of the first to third examples shown in
(84) The high-temperature exhaust gas Ge cleaned by the heat reserving type gas processing device RTO is discharged to the outside after heat is recovered from the high-temperature exhaust gas Ge to fresh outside air OA through heat exchange performed using the fresh outside air OA in an exhaust gas heat exchanger Ex.
(85) Also, high-temperature gases Ga and Gb are respectively circulated through circulation paths 8a and 8b in the heating zone 1A and the temperature retaining zone 1B by operations of circulation fans Fa and Fb.
(86) As a result of the circulated high-temperature gases Ga and Gb being heated in heating furnaces 9a and 9b that are provided on the circulation paths 8a and 8b, the temperatures of the heating zone 1A and the temperature retaining zone 1B are kept at predetermined temperatures.
(87) Further, exhaust gas discharged from the exhaust ports 7 provided in the inner furnace region 2c of the inlet-side furnace body opening portion 2A merges with high-temperature gas Ga taken out of the heating zone 1A into the circulation path 8a and is introduced into the heating furnace 9a.
(88) Similarly, exhaust gas discharged from the exhaust ports 7 provided in the inner furnace region 2c of the outlet-side furnace body opening portion 2B merges with high-temperature gas Gb taken out of the temperature retaining zone 1B into the circulation path 8b and is introduced into the heating furnace 9b.
(89) In addition to the above-described common basic configuration, the first example shown in
(90) Similarly, a portion of circulated high-temperature gas Gb that has passed through the heating furnace 9b and the circulation fan Fb on the temperature retaining zone 1B side circulation path 8b (i.e., circulated high-temperature gas Gb to be returned to the temperature retaining zone 1B) is supplied to the central vent 4 and the side vents 5 in the outlet-side furnace body opening portion 2B, as heated airflows fa and fb to blow from the vents 4 and 5.
(91) It should be noted that, in the first example, fresh outside air OA to which heat is recovered from high-temperature exhaust gas Ge through heat exchange performed in the exhaust gas heat exchanger Ex is further heated by a burner 10, and is then supplied to the temperature retaining zone 1B side heating furnace 9b, as combustion air to be used by a heating burner of the temperature retaining zone 1B side heating furnace 9b.
(92) On the other hand, in the second example shown in
(93) The third example shown in
(94) Further, a portion of the outside air OA heated by the burner is supplied to the temperature retaining zone 1B side heating furnace 9b as combustion air to be used by the heating burner of the temperature retaining zone 1B side heating furnace 9b.
(95) On the other hand, the remaining portion of the outside air OA heated by the burner is supplied by the feeding fan Fs to the central vents 4 and the side vents 5 in the inlet-side and outlet-side furnace body opening portions 2A and 2B, as heated airflows fa and fb to blow from the vents 4 and 5.
OTHER EMBODIMENTS
(96) Next, other embodiments of the present invention will be listed.
(97) The specific structure of the central vent 4 that forms an airflow curtain in the target object passage region 2a of the furnace body opening portion 2 is not limited to the structure described in the above embodiment and may be any structure so long as an airflow fa for forming an airflow curtain blows from the central vent 4 toward the inner side of the furnace diagonally downward at the inclination angle θa that is smaller than 40° (preferably, 30°≤θa<40°) relative to the horizontal direction.
(98) Similarly, the specific structure of the side vents 5 that form airflow curtains in the gap regions 2b of the furnace body opening portion 2 is not limited to the structure described in the above embodiment and may be any structure so long as airflows fb for forming airflow curtains blow from the side vents 5 toward the inner side of the furnace diagonally downward at the inclination angle θb that is larger than 60° (θb>60°) relative to the horizontal direction.
(99) Also, the side vents 5 may be configured such that airflows fb for forming airflow curtains blow vertically downward from the side vents 5.
(100) In the above embodiment, an example is described in which the exhaust ports 7 for discharging gas from the inner furnace region 2c of the furnace body opening portion 2 (i.e., the region of the furnace body opening portion 2 that is located further toward the inner side of the furnace with respect to locations where airflow curtains are formed) are provided in the side walls 6 of the furnace body opening portion 2.
(101) However, this is not a limitation, and the ceiling portion 3 of the furnace body opening portion 2 may be provided with exhaust ports 7, in a portion of the ceiling portion 3 that faces the inner furnace region 2c, for example.
(102) Alternatively, as shown in
(103) It should be noted that the above-described exhaust chambers 11 are chambers for removing high-temperature gases Ga and Gb inside the zones 1A and 1B of the furnace, which are circulated through the above-described circulation paths 8a and 8b, from the zones 1A and 1B.
(104) As shown in
(105) These upright walls 12 assist in the prevention of leaking of high-temperature gas G inside the furnace and entry of normal-temperature air O outside the furnace by the airflow curtains Ca and Cb.
(106) Although an example is described in the above embodiment in which the process target object B is the body of an automobile that has been subjected to a coating step, the process target object B in the present invention is not limited to the body of an automobile and may be any object that needs to be subjected to a coating drying process, and examples of the process target object include an automobile component such as a bumper, a casing of an electric appliance, a building material, and a railroad car.
(107) Also, the present invention is not required to be applied to both the inlet-side furnace body opening portion 2 (2A) and the outlet-side furnace body opening portion 2 (2B) of the tunnel-shaped furnace body 1, and a configuration is also possible in which the present invention is applied to only one of the furnace body opening portions 2.
INDUSTRIAL APPLICABILITY
(108) The coating drying furnace according to the present invention can be used for a coating drying process performed on various articles in various fields.
DESCRIPTION OF REFERENCE SIGNS
(109) B: Process target object 2: Furnace body opening portion 3: Ceiling portion 2a: Target object passage region Ca: Airflow curtain 4: Central vent 6: Side wall 2b: Gap region Cb: Airflow curtain 5: Side vent θa: Inclination angle fa: Airflow θb: Inclination angle fb: Airflow 2c: Inner furnace region 7: Exhaust port