Sliding parts
11035411 · 2021-06-15
Assignee
Inventors
- Tadatsugu Imura (Tokyo, JP)
- Ayano Tanishima (Tokyo, JP)
- Hideyuki Inoue (Tokyo, JP)
- Yuichiro TOKUNAGA (Tokyo, JP)
- Yuta Negishi (Tokyo, JP)
- Yuki Maetani (Tokyo, JP)
Cpc classification
F16C33/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3412
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/743
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3424
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pair of sliding parts has sliding faces S that slide with respect to each other in which at least the sliding face S on one side includes dimple groups 20 formed by arranging plural dimples 10, and the dimples 10 are arranged in such a manner that a radial-direction coordinate average of center coordinates of the dimples 10 of the dimple group 20 is smaller than a sliding radius Rm of the sliding face S. The sliding parts can improve a characteristic of suctioning from the leakage side to sliding faces, thereby providing excellent sealing property.
Claims
1. A pair of sliding parts having sliding faces that slide with respect to each other around a sliding axis in which at least the sliding face on one side includes a dimple group formed by arranging plural dimples, characterized in that the dimples are arranged such that an average of radiuses of the dimples measured at center coordinates of the dimples of the dimple group with reference to the sliding axis, is smaller than a sliding radius of the sliding face, which is an average of an inner radius of the sliding face and an outer radius of the sliding face, and such that an angular-direction standard deviation of the center coordinates of the dimples of the dimple group is less than one.
2. The sliding parts according to claim 1, characterized in that plural dimple groups are formed independently from each other in the circumferential direction of the sliding face via a land portion.
3. The sliding parts according to claim 2, characterized in that the dimples are arranged such that an angular-direction standard deviation of the center coordinates of the dimples of the dimple group is less than 0.8.
4. The sliding parts according to claim 2, characterized in that the dimple group is constituted by an aligned dimple group formed by arranging and aligning the plural dimples in a circumferential direction and in a radial direction.
5. The sliding parts according to claim 1, characterized in that the dimples are arranged such that an angular-direction standard deviation of the center coordinates of the dimples of the dimple group is less than 0.8.
6. The sliding parts according to claim 5, characterized in that a pumping dimple group formed by arranging the dimples such that the average of the radiuses of the dimples measured at the center coordinates of the dimples of the dimple group with reference to the sliding axis is smaller than the sliding radius of the sliding face is arranged on the leakage side of the sliding face, and a lubricating dimple group formed by arranging the dimples such that the angular-direction standard deviation of the center coordinates of the dimples of the dimple group is at least less than one is arranged on the sealed fluid side of the sliding face.
7. The sliding parts according to claim 5, characterized in that the dimple group is constituted by an aligned dimple group formed by arranging and aligning the plural dimples in a circumferential direction and in a radial direction.
8. The sliding parts according to claim 1, characterized in that a pumping dimple group formed by arranging the dimples such that the average of the radiuses of the dimples measured at the center coordinates of the dimples of the dimple group with reference to the sliding axis is smaller than the sliding radius of the sliding face is arranged on the leakage side of the sliding face, and a lubricating dimple group formed by arranging the dimples such that the angular-direction standard deviation of the center coordinates of the dimples of the dimple group is at least less than one is arranged on the sealed fluid side of the sliding face.
9. The sliding parts according to claim 8, characterized in that the sliding face further includes an annular groove arranged between the pumping dimple group and the lubricating dimple group, and a communication groove providing communication between the annular groove and the sealed fluid side.
10. The sliding parts according to claim 9, characterized in that the dimple group is constituted by an aligned dimple group formed by arranging and aligning the plural dimples in a circumferential direction and in a radial direction.
11. The sliding parts according to claim 8, characterized in that the dimple group is constituted by an aligned dimple group formed by arranging and aligning the plural dimples in a circumferential direction and in a radial direction.
12. The sliding parts according to claim 1, characterized in that the dimple group is constituted by an aligned dimple group formed by arranging and aligning the plural dimples in a circumferential direction and in a radial direction.
13. The sliding parts according to claim 12, characterized in that the aligned dimple group is formed by arranging plural sub dimple groups in a concentric manner, the sub dimple groups being respectively formed by arranging the plural dimples in forms of rings.
14. The sliding parts according to claim 13, characterized in that the sub dimple groups are arranged such that a radial gap between the sub dimple groups arranged in a concentric manner is gradually increased toward the radially outside.
15. The sliding parts according to claim 13, characterized in that the plural dimples forming the aligned dimple group are arranged along the axis inclined with respect to the radial axis.
16. The sliding parts according to claim 1, characterized in that the plural dimples forming the aligned dimple group are arranged along the axis inclined with respect to the radial axis.
17. The sliding parts according to claim 1, characterized in that on the sliding face, a part where the dimples are arranged densely in the circumferential direction and a part where the dimples are arranged sparsely in the circumferential direction are arranged alternately.
18. The sliding parts according to claim 1, wherein the average of the radiuses of the dimples (Rd) measured at the center coordinates of the dimples satisfies the following relationship:
(Rd−Ri)/(Ro−Ri)<0.5 wherein Ri denotes an inner radius of the sliding face, and Ro denotes an outer radius of the sliding face.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF EMBODIMENTS
(10) Hereinafter, with reference to the drawings, modes for carrying out this invention will be described as examples based on embodiments. However, the dimensions, the materials, the shapes, the relative arrangements, etc. of constituent components described in the embodiments are not intended to limit the scope of the present invention only to them unless otherwise described explicitly.
First Embodiment
(11) With reference to
(12) In the following embodiment, as an example, a mechanical seal that is an example of the sliding parts will be described. However, the present invention is not limited to this but for example can also be utilized as a sliding part of a bearing that slides with a rotating shaft while sealing lubricating oil on the axially one side of a cylindrical sliding face.
(13) The outer peripheral side of the sliding part forming the mechanical seal will be described as the high pressure fluid side (sealed fluid side), and the inner peripheral side as the low pressure fluid side (leakage side). However, the present invention is not limited to this but a case where the high pressure fluid side and the low pressure fluid side are reversed is also applicable.
(14)
(15)
(16) The material of the rotating side seal ring 3 and the stationary side seal ring 5 is selected from silicon carbide (SiC) excellent in wear resistance, carbon excellent in self-lubricity, etc. For example, both the seal rings can be made of SiC or the rotating side seal ring 3 of SiC and the stationary side seal ring 5 of carbon can be combined.
(17) Dimples are arranged on at least any one of the sliding faces of the rotating side seal ring 3 and the stationary side seal ring 5 that slide with respect to each other.
(18) In the present invention, the “dimples” are dents having opening portions surrounded by the flat sliding face S (land portion) and having bottom portions recessed more than the sliding face S, and the shape of the dimples is not particularly limited. For example, the shape of the opening portions of the dents includes a circle, a triangle, an ellipse, an oval, or a rectangle. The sectional shape of the dents also includes various shapes such as a cone, a truncated cone, a semi-circle, a bowl shape, or a square. The dimples are arranged so as not to overlie each other.
(19) In order to reduce a friction coefficient of the sliding face, it is desirable to activate in a fluid lubricating state. Due to the dent shape of the dimples, a fluid lubricating operation is obtained. A mechanism of fluid lubrication in the dimples is as follows.
(20) When the opposing sliding face is relatively moved, by the wedge operation of hole portions of the dimples, negative pressure is generated in a part on the upstream side of the hole portions, and positive pressure is generated in a part on the downstream side. At that time, in the negative pressure part on the upstream side of the dimples 10, cavitation is generated, and the pressure relies on steam pressure of the fluid in the cavitation region, so that a peak of negative pressure P1 is decreased. As a result, an influence of positive pressure P2 becomes dominant in the dimples 10, a load capacity is generated, and hence the sliding face S is brought up. When the sliding face S is brought up, a gap between the two sliding faces that slide with respect to each other is increased, and the fluid flows into the sliding faces S, so that a lubricating function is obtained.
(21) In the present embodiment, a case where a dimple group 20 formed by arranging and aligning plural dimples in order on the sliding face S of the stationary side seal ring 5 will be described. In this case, dimples may be provided or not provided in the rotating side seal ring 3.
(22) In
(23) The magnitude of the radiuses R1, R2, R3, . . . , R9, R10 of the ring-shaped sub dimple groups 20a, 20b, 20c, . . . , 20i, 20j is linearly increased at a constant rate toward the radially outside. However, the present invention is not limited to this. For example, the sub dimple groups may be arranged in such a manner that the magnitude of the radiuses R1, R2, R3, . . . , R9, R10 of the sub dimple groups 20a, 20b, 20c, . . . , 20i, 20j is gradually but non-linearly increased, so that the sealing property is improved.
(24) With using a relative position of the average radius of the dimples (R mean) in the sliding face having the dimples in the radial direction, which is normalized as in (Expression 1), by arranging the plural dimples 10 on the sliding face S in such a manner that the relative position of the average radius of the dimples (R mean) is smaller than 0.5, it is possible to improve the sealing property of the dimple group 20.
R mean=(“the average of the radiuses of the dimples measured at the center coordinates of the dimples”−“inner radius Ri of the sliding face”)/(“outer radius Ro of the sliding face”−“inner radius Ri of the sliding face”) (Expression 1)
(25) The dimple group in which the relative position of the average radius of the dimples (R mean) of the plural dimples 10 arranged on the sliding face S is smaller than 0.5 and the suction amount of the fluid from the leakage side into the sliding face is increased will be called as the “pumping dimple group”.
(26) Meanwhile, with using an angular-direction standard deviation σ.sub.θ normalized as in (Expression 2), by arranging the plural dimples 10 on the sliding face S in such a manner that the angular-direction standard deviation 6e of the center coordinates of the plural dimples 10 is less than one, it is possible to improve a lubricating property of the sliding face S.
angular-direction standard deviation σ.sub.θ=“angular-direction standard deviation σ of dimple group”/“angular-direction standard deviation σ.sub.r of aligned dimple group of uniform arrangement” (Expression 2)
(27) When the plural dimples 10 are arranged in such a manner that the angular-direction standard deviation σ.sub.θ is less than one, the amount of the fluid flowing from the sealed fluid side to the sliding face S is increased, the lubricating property is improved, and generation of large torque (resistance of sliding) is prevented. When the dimples are arranged in such a manner that the angular-direction standard deviation σ.sub.θ is less than 0.8, the lubricating property of the sliding face S is furthermore improved, and sliding torque is lowered. In the present invention, the dimple group in which the dimples are arranged in such a manner that the angular-direction standard deviation σ.sub.θ is less than one will be called as the “lubricating dimple group”.
(28) The angular-direction standard deviation σ.sub.θ of the dimple group can be determined as follows.
(29) (1) For example, in
(2) From the center position 17 of the section 16, the angular-direction standard deviation 6 of the center coordinates of the dimples 10 forming the dimple group 21 is calculated.
(3) Based on Expression 2 described above, the angular-direction standard deviation 6 of the dimple group 21 is normalized by the angular-direction standard deviation σ.sub.r of the aligned dimple group of the uniform arrangement, so that the angular-direction standard deviation e is determined.
(30) Although the dimples 10 forming the dimple group 20 of
(31) Although the plural dimples 10 forming the dimple group 20 and the dimple group 30 are arranged at equal pitches in the circumferential direction, the present invention is not limited to this. For example, as shown in
(32) The dimple groups 40 are arranged symmetrically in the left and right direction with respect to a center axis 27 of each of the sections 26. The dimples 10 are arranged in such a manner that the dimples are densely arranged in a center portion of the section 26 and gradually sparsely arranged from the center portion of the section 26 toward a circumferential end portion. A part where the dimples 10 are arranged densely in the circumferential direction and a part where the dimples are arranged sparsely in the circumferential direction are formed in each of the plural sections 26. That is, the dimples 10 forming the sub dimple groups 40a, 40b, 40c, . . . , 40i, 40j are arranged in a radial manner along radial axes r.sub.1, r.sub.2, . . . , r.sub.10, and arranged in such a manner that a circumferential gap between the radial axes r.sub.1, r.sub.2, . . . , r.sub.10 is narrow in the center portion of the section 26 and is gradually increased from the center portion of the section 26 toward the circumferential end portion. Thereby, the part where the dimples 10 are arranged densely in the circumferential direction and the part where the dimples are arranged sparsely in the circumferential direction are formed continuously to each other over the entire sliding face S. The angular-direction standard deviation σ.sub.θ of the dimple group 40 is smaller than one, and the amount of the fluid flowing from the sealed fluid side into the dimple group 40 is increased, so that it is possible to improve a fluid lubricating performance. Thus, it is possible to prevent generation of large torque (resistance of sliding).
(33) According to the above description, the sliding parts according to the first embodiment of the present invention exert the following specifically remarkable effects.
(34) The pair of sliding parts in which the plural dimples are arranged on at least the sliding face on one side of the annular sliding faces that slide with respect to each other includes the dimple group 20 in which the dimples 10 are arranged in such a manner that the average of the radiuses of the dimples measured at the center coordinates of the plural dimples 10 is smaller than the sliding radius Rm. Thereby, it is possible to improve a characteristic of suctioning the fluid from the leakage side to the sliding face. Thus, it is possible to provide the sliding parts excellent in the sealing property.
(35) The dimples 10 forming the dimple group 30 are inclined with respect to the radial axis r by the angle θ to the receding side of the rotation direction of the opposing sliding face. Thereby, in the dimple group 30, it is possible to efficiently suction the fluid from the leakage side into the sliding face, and it is possible to further improve the sealing performance.
(36) The dimple group 40 is arranged in such a manner that the average of the radial-direction coordinates of the dimples 10 is smaller than the sliding radius Rm=(Ri+Ro)/2. Thus, it is possible to improve the sealing performance. Further, the part where the dimples 10 are arranged densely in the circumferential direction and the part where the dimples are arranged sparsely in the circumferential direction are arranged alternately on the sliding face S. Thereby, the angular-direction standard deviation σe of the dimple group 40 is smaller than one, and the amount of the fluid flowing from the sealed fluid side into the dimple group 40 is increased, so that it is possible to improve the fluid lubricating performance. Thus, it is possible to prevent generation of large torque (resistance of sliding).
(37) That is, by arranging one type of dimple groups 40 on the sliding face S, it is possible to improve both the sealing performance and the lubricating performance.
Second Embodiment
(38) Next, sliding parts according to a second embodiment of the present invention will be described with reference to
(39) The dimple groups 21 shown in
(40) Dimples 10 forming the dimple group 21 are arranged in such a manner that an average of radial-direction coordinates of center coordinates of the dimples is smaller than a sliding radius Rm, that is, in such a manner that a relative position of the average radius of the dimples (R mean) in the sliding face in the radial direction is not more than 0.5. Thus, an amount of a fluid suctioned from the inner peripheral side of the sliding face S (leakage side) into the sliding face is increased, and a sealing performance of a mechanical seal 1 is improved.
(41) The dimple groups 21 are separated in the circumferential direction by the land portions R. Thus, circumferential movement of the fluid flowing into the sliding face S is blocked by the land portions, and positive pressure is generated. By this positive pressure, a gap between two sliding faces that slide with respect to each other is increased, and the fluid having the lubricating property flows into the sliding face S, so that the fluid lubricating operation is improved.
(42) The dimple groups 31 shown in
(43) Further, the dimple groups 31 are separated in the circumferential direction via the land portions R. Thus, the fluid flowing in the dimple groups 31 is blocked by the land portions R, a dynamic pressure generation effect is increased in the land portions R, a gap between two sliding faces that slide with respect to each other is increased, and the fluid having the lubricating property flows into the sliding face S. Thus, it is possible to furthermore improve the fluid lubricating operation.
(44) The dimple groups 41 shown in
(45) Dimples 10 forming the dimple group 41 are arranged in such a manner that an average of radial-direction coordinates is smaller than a sliding radius Rm=(Ri+Ro)/2. Thus, an amount of a fluid suctioned from the leakage side into the sliding face is increased, and the sealing property is improved. Further, by arranging the dimples 10 in such a manner that the dimples are dense in a center portion of the dimple group 41 arranged in a section 26 and more sparse as more away in the circumferential direction from a center portion of the section 26, a part where dimples 10 are arranged densely in the circumferential direction and a part where the dimples are arranged sparsely in the circumferential direction are arranged alternately on the sliding face S. Thereby, an angular-direction standard deviation σe of the dimple group 41 is smaller than one, and the amount of the fluid flowing from the sealed fluid side into the dimple groups 41 is increased, so that it is possible to improve the fluid lubricating performance. Thus, it is possible to prevent generation of large torque (resistance of sliding).
(46) In addition, the dimple groups 41 are separated in the circumferential direction via the land portions R. Thus, the fluid flowing in the dimple group 41 is blocked by the land portions R, and dynamic pressure is generated, so that it is possible to furthermore improve the fluid lubricating operation.
Third Embodiment
(47) With reference to
(48) In
(49) Although the dimple groups 21, 31, 41 are formed in a substantially rectangular shape, the pumping dimple groups 11P and the lubricating dimple groups 11L are formed in an island shape surrounded by the sliding face S. Dimple arrangement of the island-shaped pumping dimple groups 11P and the island-shaped lubricating dimple groups 11L has the same arrangement as the dimple arrangement of the dimple groups 21, 31, 41. The pumping dimple group 11P has an opening portion 13 on a leakage side peripheral surface 5b of a stationary side seal ring 5 and communicates with only the leakage side. Thereby, a fluid on the leakage side is suctioned from the opening portion 13 into the pumping dimple group 11P, so that it is possible to improve the sealing performance. Moreover, the pumping dimple group 11P is formed in such a manner that the relative position of the average radius of the dimples (R mean) is not more than 0.5. Thus, an amount of a fluid suctioned from the inner peripheral side of the sliding face S (leakage side) into the sliding face is furthermore increased, so that the sealing property is further improved.
(50) The lubricating dimple group 11L is formed in an island shape surrounded by the sliding face S, has an opening portion 14 on a sealed fluid side peripheral surface 5a of the stationary side seal ring 5, and communicates with only the sealed fluid side. Thereby, the amount of the sealed fluid flowing from the opening portion 14 into the lubricating dimple group 11L is increased, so that it is possible to improve the fluid lubricating performance. Moreover, the lubricating dimple group 11L is formed in such a manner that the angular-direction standard deviation σe is less than one. Thus, generation of large torque (resistance of sliding) is furthermore prevented.
(51) In the present embodiment, the pumping dimple groups 11P having a large suction amount to the sliding face S are arranged on the leakage side of the sliding face S and the lubricating dimple groups 11L with which a characteristic of letting the fluid flow into the sliding face S is improved and thickness of a liquid film is increased are arranged on the sealed fluid side. Thereby, it is possible to improve both the sealing performance and the lubricating performance.
(52) Regarding the pumping dimple groups 11P and the lubricating dimple groups 11L, the two adjacent dimple groups 11P and the two adjacent dimple groups 11L are respectively formed symmetrically with respect to the center axis 17 passing through rotation center. Therefore, even when the opposing sliding face is rotated in any directions, similar functions can be exerted. Thus, it is regarded as a suitable shape for sliding parts in which both sliding faces are rotated. The pumping dimple groups 11P and the lubricating dimple groups 11L are not limited to thirty-six and equal intervals but the number is only required to be more than one and the dimple groups do not have to be arranged at equal intervals.
(53) According to the above description, the sliding parts according to the third embodiment of the present invention exert the following specifically remarkable effects.
(54) The pumping dimple groups 11P in which the relative position of the average radius of the dimples (R mean) is not more than 0.5 are arranged on the leakage side of the sliding face S, and the lubricating dimple groups 11L in which the angular-direction standard deviation σ.sub.θ is less than one are arranged on the sealed fluid side of the sliding face S. Thereby, it is possible to improve the sealing property of the sliding face S and also furthermore improve the lubricating property.
(55) The two adjacent dimple groups 11P and the two adjacent dimple groups 11L are respectively formed symmetrically with respect to the center axis 17 passing through the rotation center. Thereby, it is possible to provide the sliding parts favorable for sliding parts in which both sliding faces are rotated.
Fourth Embodiment
(56) With reference to
(57) In
(58) The deep groove 12 is formed by a circumferential deep groove 12A (annular groove according to the present invention) and radial deep grooves 12B (communication groove according to the present invention), and isolated from the leakage side. The circumferential deep groove 12A is provided over the entire circumference of the sliding face S, and communicates with the sealed fluid side via the radial deep grooves 12B.
(59) The deep groove 12 has a function of supplying a fluid to the sliding face S from the sealed fluid side to lubricate the sliding face S, and also a function of blocking between a pumping region where the pumping dimple groups 11P are arranged and a liquid film holding region where the lubricating dimple groups 11L are arranged to exert effects of both the regions without destructing.
(60) According to the above description, the sliding parts according to the fourth embodiment of the present invention exert the following specifically remarkable effects.
(61) (1) The deep groove 12 being isolated from the leakage side and communicating with the sealed fluid side is arranged on the sliding face S, and the circumferential deep groove 12A of the deep groove 12 is arranged between the pumping dimple groups 11P and the lubricating dimple groups 11L. Thereby, the fluid is supplied from the sealed fluid side to the sliding face S and it is possible to improve the lubricating property of the sliding face S. It is also possible to prevent contact between the pumping dimple groups 11P and the lubricating dimple groups 11L. Thus, it is possible to sufficiently exert the functions of the pumping dimple groups 11P and the functions of the lubricating dimple groups 11L.
(2) Roles of the pumping dimple groups 11P and the lubricating dimple groups 11L are separated from each other. Thus, it is possible to make design of the sliding parts easier.
(62) The modes in which the present invention is implemented are described with the embodiments above. Specific configurations are not limited to the modes of these embodiments but the present invention also includes changes and additions within the range not departing from the gist of the present invention.
(63) For example, in the above embodiments, the example in which the sliding part is used for at least any one of the pair of the rotating side seal ring and the stationary side seal ring in the mechanical seal device is described. However, the sliding part can also be utilized as a sliding part of a bearing to slide with a rotating shaft while sealing lubricating oil on the axially one side of a cylindrical sliding face.
(64) In the above embodiments, the outer peripheral side of the sliding part is described as the high pressure fluid side (sealed fluid side), and the inner peripheral side as the low pressure fluid side (leakage side). However, the present invention is not limited to this but is also applicable to a case where the outer peripheral side of the sliding part is the low pressure fluid side (leakage side) and the inner peripheral side is the high pressure fluid side (sealed fluid side).
REFERENCE SIGNS LIST
(65) 1 mechanical seal 2 sleeve 3 rotating side seal ring 4 housing 5 stationary side seal ring 6 coiled wave spring 7 bellows 10 dimple 11 dimple group 11P pumping dimple group 11L lubricating dimple group 12 deep groove 12A circumferential deep groove (annular groove) 12B radial deep groove (communication groove) 16 section 17 center position of section 20 dimple group 20a sub dimple group 20b sub dimple group 20c sub dimple group 21 dimple group 26 section 27 center position of section 30 dimple group 30a sub dimple group 30b sub dimple group 30c sub dimple group 31 dimple group 40 dimple group 40a sub dimple group 40b sub dimple group 40c sub dimple group 41 dimple group S sliding face R land portion Rm sliding radius r radial axis R mean relative position of the average radius of the dimples σ.sub.θ angular-direction standard deviation