Restrained gasket for plastic pipes
11112043 · 2021-09-07
Assignee
Inventors
Cpc classification
F16J15/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/0845
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gasket for preventing the separation of a pipe joint formed between plastic pipes such as pipes manufactured from PVC. The invention provides an internally restrained pipe joint including a bell with a substantially V-shaped annular groove. The annular groove includes a front radial wall and a rear radial wall and a gasket seated in the annular groove. The gasket includes an inner radial face, an opening defined by the inner radial face and an outer radial face with a front radial section located adjacent to the front radial wall of the annular groove and a rear radial section located adjacent to the rear radial wall of the annular groove. A plurality of toothed, rigid restraining segments is at least partially embedded in the gasket.
Claims
1. A pipe joint comprising: a gasket located within an annular groove of a bell socket of a first plastic pipe, the gasket including (a) an inner surface that defines a circumference of a first length and (b) a plurality of segments partially embedded within the gasket, each segment of the plurality of segments having opposing lateral edges and a second length extending to and between the opposing lateral edges; and a second plastic pipe inserted through an opening defined by the inner annular surface, wherein a sum of all of the second lengths is no more than 70% of the first length, and wherein the plurality of segments is arranged in groups of three segments, each group of three segments being separated from each adjacent group of three segments by a first distance that is longer than the second length.
2. The pipe joint of claim 1, wherein the sum of all of the second lengths is no more than 50% of the first length.
3. The pipe joint of claim 1, wherein the sum of all of the second lengths is between 45% and 55% of the first length.
4. The pipe joint of claim 1, wherein each group of three segments includes a middle segment, opposing adjacent segments, and a second distance between the middle segment and each adjacent segment, the second distance being shorter than the second length.
5. A pipe joint comprising: a gasket located within an annular groove of a bell socket of a first plastic pipe, the gasket including (a) an inner surface that defines a circumference of a first length and (b) a plurality of segments partially embedded within the gasket, each segment of the plurality of segments having opposing lateral edges and a second length extending to and between the opposing lateral edges; and a second plastic pipe inserted through an opening defined by the inner annular surface, wherein a sum of all of the second lengths is no more than 70% of the first length, wherein the plurality of segments are not equidistantly spaced along the inner annular surface.
6. A pipe joint comprising: a gasket located within an annular groove of a bell socket of a first plastic pipe, the gasket including (a) an inner surface that defines a circumference of a first length and (b) a plurality of segments partially embedded within the gasket, each segment of the plurality of segments having opposing lateral edges and a second length extending to and between the opposing lateral edges; and a second plastic pipe inserted through an opening defined by the inner annular surface, wherein a sum of all of the second lengths is no more than 70% of the first length, wherein the second plastic pipe includes an exterior face including a first group of spaced-apart indentations formed therein by a first group of the plurality of segments, wherein the second plastic pipe includes an interior face including a first group of corresponding protrusions formed by the first group of spaced-apart indentations, and wherein the first group of corresponding protrusions form a first contiguous protrusion.
7. The pipe joint of claim 6, wherein the exterior face of the second plastic pipe includes a second group of spaced-apart indentations formed therein by a second group of the plurality of segments, wherein the interior face of the second plastic pipe includes a second group of corresponding protrusions formed by the second group of spaced-apart indentations, and wherein the second group of corresponding protrusions form a second contiguous protrusion.
8. The pipe joint of claim 7, wherein the first group of the plurality of segments is spaced apart from the second group of the plurality of segments, and wherein the first contiguous protrusion is spaced apart from the second contiguous protrusion.
9. A pipe joint comprising: a gasket located within a groove of a bell socket of a first pipe, the gasket including an inner surface defining a circumference having a first length and a plurality of segments partially embedded within the gasket, each segment of the plurality of segments including a spigot tooth; and a second pipe inserted through an opening defined by the inner surface, the second pipe being impinged upon by the plurality of segments, wherein the second pipe includes: an exterior face having a first group of space-apart indentations formed therein by a first group of the plurality of segments, the first group of spaced-apart indentations forming a first group of corresponding protrusions on an interior face of the second pipe, the first group of corresponding protrusions forming a first contiguous protrusion.
10. The pipe joint of claim 9 wherein the second pipe includes a second group of spaced-apart indentations formed in the exterior face by a second group of the plurality of segments, the second group of spaced-apart indentations forming a second group of corresponding protrusions on the interior face of the second pipe, the second group of corresponding protrusions forming a second contiguous protrusion.
11. The pipe joint of claim 10, wherein the first group of the plurality of segments is adjacent to the second group of the plurality of segments, and wherein the first contiguous protrusion is spaced apart from the second contiguous protrusion.
12. The pipe joint of claim 10, wherein a volume of material of the second pipe located between the first contiguous protrusion and the second contiguous protrusion is not plastically deformed by the plurality of segments.
13. A pipe joint comprising: a gasket located within a groove of a bell socket of a first pipe, the annular gasket including an inner surface defining a circumference having a first length and a plurality of segments partially embedded within the gasket, each segment of the plurality of segments including (a) a spigot tooth, (b) opposing lateral edges, and (c) a second length extending to and between the opposing lateral edges, a second pipe inserted through an opening defined by the inner surface, the second pipe being impinged upon by the plurality of segments; and a plurality of spaced-apart, plastically deformed portions formed in the second pipe by the plurality of segments, wherein each spaced-apart plastically deformed portion of the plurality of spaced-apart plastically deformed portions is formed by at least two segments of the plurality of segments wherein a sum of all of the second lengths is between approximately 40% to approximately 65% of the first length.
14. The pipe joint of claim 13, wherein the sum of all of the second lengths is equal to about 45% to about 55% of the first length.
15. A pipe joint comprising: a gasket located within a groove of a bell socket of a first pipe, the annular gasket including an inner surface defining a circumference having a first length and a plurality of segments partially embedded within the gasket, each segment of the plurality of segments including (a) a spigot tooth, (b) opposing lateral edges, and (c) a second length extending to and between the opposing lateral edges, a second pipe inserted through an opening defined by the inner annular surface, the second pipe being impinged upon by the plurality of segments; a plurality of plastically deformed portions formed in the second pipe by the plurality of segments, each plastically deformed portion being formed by at least three segments of the plurality of segments; and a non-deformed portion extending to and between each pair of adjacent plastically deformed portions, wherein a sum of all of the second lengths is between approximately 40% to approximately 65% of the first length.
16. The pipe joint of claim 15, further comprising: a plurality of spaced-apart indentations formed by the plurality of segments, in an exterior face of the second pipe.
17. The pipe joint of claim 16, wherein a sum of all lengths of the plurality of spaced-apart indentations is less than a sum of all lengths of the non-deformed portions.
18. An annular gasket comprising: an inner surface; and a plurality of segments partially embedded within the inner surface and arranged into groups of three segments, the groups of three segments comprising at least a first group of three segments and a second group of three segments, wherein each of the first group of three segments and the second group of three segments respectively comprises: a central segment and two segments adjacent to the central segments on opposite sides thereof, the central segment being separated from the adjacent segments by a distance of a second length, wherein the inner surface includes an intermediary portion located between the first group of three segments and the second group of three segments, the intermediary portion spanning a distance of a third length, and wherein the third length is longer than the second length.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(15) The present invention is directed to a pipe gasket that is adapted and arranged for forming a sealed and restrained joint between plastic pipes. Generally, the pipe joint includes a bell end 10 of a first plastic pipe 11, a gasket 12 seated within an inner annular groove or retainer groove of bell end 10 and a spigot end 14 of a second plastic pipe 13 inserted through gasket 12, gasket 12 forming a seal between pipes 11 and 13. Toothed locking segments 16 are embedded within and circumferentially arranged around gasket 12. Locking segments 16 are arranged to impinge upon pipes 11 and 13 upon pressurization of, or the occurrence of thrust forces within, the pipe joint thereby restraining axial movement of spigot end 14 out of bell end 10. The foregoing is accomplished without the use of a joint gasket gland, a Rieber gasket or an external harness.
(16) More particularly, as illustrated in
(17) Gasket 12 is positioned within the retainer groove with a front outer face 20 thereof being arranged adjacent to and, in sealing engagement with, front radial wall 15 and a rear outer face 22 thereof being arranged adjacent to and, in sealing engagement with, rear radial wall 17. Thus, it is contemplated that the gasket of the present invention can be used to retrofit existing plastic pipe bells which contain Rieber gaskets or other similar, self-restrained gaskets thereby converting the joints formed by the plastic pipe bells from internally unrestrained joints to internally restrained joints.
(18) Gasket 12 is composed of an annular rubber body including a front portion having a substantially V-shaped outer surface defined by an annular front outer face 20 and an annular rear outer face 22 and a smooth inner surface defined by an annular inner face 24. Inner annular surface 24 delineates a circumferential face C1 having a circumferential length L1. Front outer face 20 and inner face 24 are joined by an annular leading face 21 which forms a front-most edge of gasket 12.
(19) The annular rubber body further includes a middle portion having an L-shaped outer surface defined by an annular horizontal outer face 23 extending rearward from rear outer face 22 and an annular vertical outer face 25 extending radially inward from horizontal face 23. The middle portion further includes a smooth, annular inner surface defined by inner face 24.
(20) Additionally, the annular rubber body includes an annular lip portion 27 which extends slightly radially inward from vertical outer face 25 of the middle portion. Lip portion 27 forms an annular inner surface 29 that is contiguous with inner face 24 and defines a variable circumference or diameter which progressively decreases moving from inner face 24 to a free end 31 of lip portion 27. The variable diameter serves to improve sealing between the gasket and the spigot end of the second pipe since, at its smallest diameter, the diameter of annular inner surface 29 of lip portion 27 is substantially less than the diameter of annular inner face 24 of the gasket. Consequently, inner surface 29 of lip portion 27 forms a tighter seal about the spigot end than does inner face 24 portion of the gasket.
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(22) Referring to
(23) Each segment 16 further includes a front surface 40 that intersects flat inner surface 36 to form a forward-facing, multi-faced nose portion that extends from distal edge 39 to a top portion of the segment. Front surface 40 extends adjacent to and along front outer face 20 of gasket 12. Arranged radially outward of the nose portion along front outer face 40 are two rows of acutely pointed bell teeth 42 extending distally from front outer surface 40. Bell teeth 42 are configured for impinging upon radial wall 15. A rectangular-shaped space 43 is defined between the two rows of bell teeth 42 and is devoid of the rubber body of gasket 12. Space 43 provides a void, open to the surface of the gasket, into which the material of the annular rubber body can flow upon compression of the rubber against the bell and penetration of bell teeth 42 through the rubber.
(24) In addition to inner surface 36 and front outer surface 40, each segment 16 includes a substantially L-shaped rear outer surface defined by a vertical surface 44, which extends proximally and radially inward from outer surface 40, and a horizontal surface 48, which extends proximally from vertical surface 44. Horizontal surface 48 intersects the distal-most surface 50 of segment 16 which forms a portion of spigot tooth 38. L-shaped surface is configured to maximize the mass and thickness of the proximal-most half of the annular rubber body of gasket 12 for improving the sealing performance of gasket 12.
(25) Locking segments 16 are preferably fabricated from a metal such as steel and, more preferably, from a powdered metal such as powdered iron, powered low alloy steel, or powdered alloyed steel. Locking segments 16 fabricated from powdered metal or metals can be formed by powder compaction, powder forging, hot isostatic pressing, metal injection molding, electric current assisted sintering, or additive manufacturing including 3-D printing, selective laser melting, and electron beam melting. A benefit of fabricating locking segments 16 from powdered metal is that powdered metal has lower manufacturing costs than other metal forming methods such as machining, casting or extruding/drawing. In certain instances, the segments fabricated from powdered metal can be formed in place by introducing powdered metal into the voids formed in inner face 24 of gasket 12 and hardening or compacting the metal while the metal is contained within the voids.
(26) Referring to
(27) Referring to
(28) The number and/or arrangement of locking segments 16 inserted into gasket 12 vary depending upon the anticipated fluid pressure at the pipe joint, the size of the plastic pipes, i.e., inner diameter, involved, and the desired balance between pipe restraint and spigot integrity. As depicted in the first embodiment shown in
(29) In a second embodiment depicted in
(30) In the illustration of
(31) In the second embodiment, the locking segments 16 on gasket 100 are not arranged equidistantly, but instead are arranged with “gaps” between groups, the distance L4 of such gaps being relatively large compared to the distance L2 between locking segments within a cluster of three. Because of these gaps, the total number of segments 16 extending across the gasket 100 must necessarily impinge on a smaller percentage of the circumference C1 than do the segments 16 of the gasket 12. Therefore, even in alternate implementations of the second embodiment with a varying number and arrangement of locking segments 16, the segments must impinge about 52% of circumference C2 of spigot end 114. Because the second embodiment of
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(33) The gasket 100 illustrated in
(34) Table I illustrates the sum of segment lengths as a percentage of spigot circumference for gaskets configured for use with standard-sized PVC pipe.
(35) TABLE-US-00001 TABLE I Sum of Segment Lengths as a Spigot Outer Sum of Percentage of Pipe Surface Segment the Spigot Size, ID Circumference Lengths Circumference (inches) (inches) (inches) (%) 4 15.08 6 40 6 21.68 11.25 52 8 28.43 20 70 10 34.87 20 57 12 41.47 29 70 16 54.66 29 53
(36) As will be apparent to one skilled in the art, various modifications can be made within the scope of the aforesaid description. Such modifications being within the ability of one skilled in the art form a part of the present invention and are embraced by the claims below. For example, it is contemplated that the pipe gasket of the present can be used to form a restrained seal between a bell of a metal pipe and a spigot of a plastic pipe. Additionally, the segments may be arranged in groups numbering two segments per group and more than three segments per group, such as four segments per group, five segments per group and six segments per group.