MOBILE AND MODULAR CULTIVATION SYSTEMS FOR VERTICAL FARMING
20210195847 · 2021-07-01
Inventors
Cpc classification
Y02P60/21
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A01G31/06
HUMAN NECESSITIES
Y02A40/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
A01G9/02
HUMAN NECESSITIES
Abstract
Modular cultivation systems utilized in a Vertical Farm or Plant Factory is described herein. The modular cultivation system has a growing module that includes an expandable and collapsible support frame with growing boards or pods, lighting boards, and an irrigation system arranged within the support frame to maximize the quantity of crops that can be grown within an available volume of space in a Vertical Farm unit, warehouse or greenhouse per unit time. The modular cultivation system further includes a mover robot for moving the growing module. The Vertical Farm relies on an ambulatory cultivation system and a cyclical automated operational protocol for planting, growing and harvesting made possible by the ambulatory growing module. Thus, access for crop planting, maintenance and harvesting is conveniently carried out through automation, that is, by commanding a specific ambulatory cultivation system to move autonomously to designated locations in the vertical farm.
Claims
1. A modular cultivation system (500) comprising a growing module having an adjustable frame structure configured to support a plurality of growing trays for containing crops.
2. The system (500) of claim 1, further comprising a mover robot (400) for imparting mobility to the growing module, wherein the growing module is disposed on top of the mover robot.
3. The system (500) of claim 1, further comprising two or more mover robots (400) for imparting mobility to a large growing module, wherein the growing module is disposed on top of two or more of the mover robots.
4. The system (500) of claim 1, further comprising a mover robot (400) for sequentially imparting mobility to two or more growing modules, wherein a first growing module is disposed on top of the mover robot, which is configured to move the first growing module and leave it in a designated location before the mover robot goes to a location of the next growing module that needs to be moved.
5. The system (500) of claim 1, further comprising two or more mover robots (400) configured to act in tandem for sequentially imparting mobility to two or more large growing modules, wherein a first growing module is disposed on top of a pair or team of the mover robots, which are configured to move together in close coordination and leave the growing module in a designated location before the pair or team of mover robots go to the location of the next large growing module that needs to be moved.
6. The system (500) of claim 1 wherein the growing module comprises: a. the frame structure comprising an adjustable vertical support frame (215); b. the plurality of growing trays attached to the vertical support frame (215), wherein the growing trays are stacked in parallel, wherein the growing trays are collapsible and expandable, wherein the growing trays are configured to contain crops; and c. a plurality of lighting boards (130), each comprising one or more light sources (135), wherein the lighting boards (130) are attached to the vertical support frame (215) or a bottom surface of the growing tray such that each growing tray has a lighting board (130) disposed directly above it, wherein the light sources (135) are configured to provide lighting to the crops contained in the growing tray directly below the light sources; wherein the adjustable vertical support frame (215) is configured to be adjusted to increase a height of the vertical support frame (215), wherein adjusting the vertical support frame (215) changes spacing between the growing trays, wherein the growing trays are in an expanded configuration when in use, wherein the adjustable vertical support frame (215) and the growing trays are in a collapsed configuration when the growing module is in storage or not in use.
7. The system (500) of claim 6, wherein the growing module further comprises a reservoir (140) disposed under the frame structure, wherein when the adjustable vertical support frame (215) and the growing trays are in the collapsed configuration, the support frame (215), growing trays, and optionally, the lighting boards (130) can fit entirely in the reservoir (140) for storage, wherein the reservoir (140) is configured to contain liquid nutrients when the growing module is in use for cultivation.
8. The system (500) of claim 6, wherein adjusting the vertical support frame (215) further changes spacing between the growing trays and the lighting boards (130), wherein adjusting the spacing of the growing trays and lighting boards allows for adjustment of a distance between the crops and the light sources to allow for optimal lighting of the crops.
9. The system (500) of claim 6, wherein the vertical support frame (215) comprises extendable and retractable supporting tubes (216), expandable and collapsible cross-linked “X”-shaped subassemblies (118) comprised of bar members pivotally attached to each other to produce a scissoring motion, or a combination thereof.
10. The system (500) of claim 6, wherein each growing tray comprises a growing frame (222), wherein the growing frame (222) comprises expandable and collapsible cross-linked “X”-shaped subassemblies comprised of bar members pivotally attached to each other to produce a scissoring motion, wherein an interior of the growing frame is lined with a flexible polymer (224) that allows for expansion of the growing tray, wherein the flexible polymer liner (224) can contain the liquid nutrients.
11. A modular cultivation system (500) comprising a growing module having an adjustable frame structure configured to support a plurality of growing trays for containing crops, wherein the growing module comprises: a. the frame structure comprising an adjustable vertical support frame (115), a plurality of growing boards (120) coupled to the vertical support frame (115), and a plurality of lighting boards (130) coupled to the vertical support frame (115), wherein the growing boards (120) are vertically stacked in parallel, wherein one lighting board (130) is disposed above one growing board (120); b. the plurality of growing trays removably attached to the growing board (120); and c. a plurality of light sources (135) attached to lighting board (130), wherein the light sources (135) are configured to provide lighting to the crops contained in the growing trays directly below the light sources (135); wherein the adjustable vertical support frame (115) is configured to be adjusted to increase a height of the vertical support frame (115), wherein adjusting the vertical support frame (115) changes spacing between the growing boards (120), wherein an angle (127) of each growing board (120) relative to the vertical support frame (115) can be 90° or adjusted to an acute angle, wherein an angle (137) of each lighting board (130) relative to the vertical support frame (115) can be 90° or adjusted to an acute angle.
12. The system (500) of claim 11, wherein adjusting the vertical support frame (115) further changes spacing between the growing boards (120) and the lighting boards (130), wherein adjusting the spacing of the growing and lighting boards allows for adjustment of a distance between the crops and the light sources to allow for optimal lighting of the crops.
13. The system (500) of claim 11, wherein the vertical support frame (115) comprises extendable and retractable supporting tubes.
14. The system (500) of claim 11, wherein the growing board (120) comprises a growing frame (122) for supporting the growing trays, wherein the growing trays are removably attached to the growing frame (122).
15. The system (500) of claim 11, wherein the lighting board (130) comprises a lighting frame (132) for supporting the light sources (135), wherein the light sources (135) are removably attached to the lighting frame (132).
16. The system (500) of claim 11, wherein each growing board (120) is configured to pivot about the vertical support frame (115) to change the angle (127).
17. The system (500) of claim 11, wherein each lighting board (130) is configured to pivot about the vertical support frame (115) to change the angle (137).
18. A modular cultivation system (500) comprising a growing module having an adjustable frame structure configured to support a plurality of growing trays for containing crops, wherein the growing module comprises: a. a frame structure comprising an adjustable support frame (315) forming an array of pod openings (317); and b. a plurality of growing pods (320), each configured to fit inside the pod openings (317), wherein each growing pod (320) comprises: c. a collapsible and expandable pod housing (322); d. a removable growing tray of the plurality of growing trays, configured to fit inside the pod housing (322), wherein the growing tray is configured to contain crops, wherein the growing tray includes a hydroponic unit (340); and e. a lighting board (130) comprising one or more light sources (135), wherein the lighting board (130) is configured to fit inside the pod housing (322) and attach to an interior surface of the pod housing, wherein the light sources (135) are configured to provide lighting to the crops contained in the growing tray; wherein the adjustable support frame (315) and the pod housings (322) are in an expanded configuration when in use, wherein the adjustable support frame (315) and the pod housings (322) are in a collapsed configuration when the growing module is in storage or not in use.
19. The system (500) of claim 18, wherein the support frame (315) comprises expandable and collapsible cross-linked subassemblies (318) comprised of bar members (319) pivotally attached to each other to produce a scissoring or folding motion.
20. The system (500) of claim 18, wherein the pod housing (322) is comprised of housing panels (323) pivotably connected to each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The features and advantages of the present invention will become apparent from a consideration of the following detailed description presented in connection with the accompanying drawings in which:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0054] Following is a list of elements corresponding to a particular element referred to herein: [0055] 100, 200, 300 growing module [0056] 105 i-Incline green box [0057] 110, 210, 310 frame structure [0058] 115, 215, 315 support frame [0059] 120 growing board [0060] 122, 222 growing frame [0061] 125, 220, 325 growing trays [0062] 127 angle of growing board [0063] 130 lighting board [0064] 132 lighting frame [0065] 135 light sources [0066] 137 angle of lighting board [0067] 140 reservoir [0068] 150 pump [0069] 160 tubing [0070] 165 discharge hose [0071] 170 module wheels [0072] 205 i-Sprout green box [0073] 216 supporting tubes [0074] 218 X-shaped subassemblies [0075] 224 flexible polymer liner [0076] 226 growing tray lid [0077] 305 i-Abacus green box [0078] 317 pod openings [0079] 318 cross-linked subassembly [0080] 319 bar member [0081] 320 growing pod [0082] 322 pod housing [0083] 323 housing panels [0084] 328 ventilation fan [0085] 340 hydroponic unit [0086] 345 hydroponic unit reservoir [0087] 400 moving robot [0088] 500 modular cultivation system
[0089] Modifications, additions, or omissions may be made to the systems, apparatuses, and methods described herein without departing from the scope of the disclosure. For example, the components of the systems and apparatuses may be integrated or separated. Moreover, the operations of the systems and apparatuses disclosed herein may be performed by more, fewer, or other components. As used herein, “each” refers to each member of a set or each member of a subset of a set.
Growing Module
[0090] According to some embodiments, the present invention features a modular cultivation system (500) comprising a growing module (100). Various embodiments of the growing module (100) are described in the following sections. As used herein, the terms “Green Box” and “growing module” may be interchangeable.
The i-Incline Green Box
[0091] Referring to
[0092] Without wishing to limit the present invention, the adjustable vertical support frame (115) is configured to be adjusted to increase a height of the vertical support frame (115). By adjusting the vertical support frame (115), the spacing between the growing boards (120) is adjusted. In some embodiments, an angle (127) of each growing board relative to the vertical support frame (115) can be 90° (
[0093] In some embodiments, the growing board (120) may include a growing frame (122) for supporting the growing trays (125). Referring to
[0094] In one embodiment, the growing trays (125) may be parallel to each other and oriented laterally or longitudinally on the growing board (120). In another embodiment, the light sources (135) may be parallel to each other and oriented laterally or longitudinally on the lighting board (135). In some embodiments, the growing trays (125) may be perpendicular or parallel to the light sources (135) directly above the growing trays (125). The light sources (135) may comprise light emitting diodes (LEDs), fluorescent tubes, lamps, or a combination thereof. In one embodiment, the light sources (135) emit light in the same wavelength, for example, red or blue light. In another embodiment, the light sources (135) may emit light in varying wavelengths, for example, a combination of red light sources and blue light sources.
[0095] In preferred embodiment, the vertical support frame (115) can be adjusted to modify the spacing between the growing boards (120) and the lighting boards (130). By adjusting the spacing of the growing and lighting boards, this allows for adjustment of a distance between the crops and the light sources to allow for optimal lighting of the crops. The distance between the crops and the light sources may be based on a height and other morphological features of the specific crop being grown for optimization of physical spacing and lighting of the crops.
[0096] In other embodiments, the spacing between the trays can be adjusted so as to provide sufficient growing space for the plants. This increases the convenience and efficiency of the planting or harvesting operation. As shown in
[0097] Referring to
[0098] In some embodiments, the frame structure (110) may further comprise panels for covering the frame structure. In other embodiments, the i-Incline green box (105) may further include module wheels (170) disposed at a base of the vertical frame structure (110) for imparting mobility to the i-Incline green box (105). The vertical support frame (115) may comprise extendable and retractable supporting tubes, e.g. telescoping tubes. Referring to
[0099] In some embodiments, the i-Incline green box (105) may further comprise a reservoir (140) for storing liquid nutrients. The reservoir (140) may be disposed at or near a base of the vertical support frame (110). The i-Incline green box (105) may further include a pump (150) and tubing (160) for connecting the pump (150) to the growing boards (120) in order to pump liquid nutrients from the reservoir (140) to the growing boards (120). In one embodiment, a main tubing channel may be connected to each growing board. For example, each main tubing channel may be fluidly connected to a manifold which connects to the flexible hydroponic tubing of each growing tray on the same growing board. A connection between the main tubing channel and manifold may comprise a valve for controlling the flow rate of fluids to the growing board. The growing trays (125) may be fluidly connected to the growing boards (120) via tubing that delivers the liquid nutrients to the individual growing trays (125). The pump can pump the liquid nutrients from the hydroponic tank to the growing boards. A discharge hose may fluidly connect the growing boards (120) to the reservoir (140) for discharging the liquid nutrients, thus recycling the nutrient solution. For example, each growing tray may be connected to the hydroponic tank via a flexible discharge hose. The detachable growing trays can be conveniently connected to or disconnected from the flexible hydroponic tubing. The flexible hydroponic tubing can convey and re-circulate liquid nutrient solution between the growing trays or tubes on the different growing boards and the hydroponic tank. The tubing may be polymer tubing, preferably transparent tubing to allow for visual inspection of the channels.
[0100] In an alternative embodiment, a main tubing channel may be connected to the top-most growing board. The top-most growing board may be fluidly coupled to a second top-most growing board, the second top-most growing board may be fluidly coupled to a lower growing board, and so forth. In this configuration, the fluids can be introduced to the top-most growing board, instead of each growing board, and the fluids can be recycled and gravity fed from the upper growing board to the lower growing board. The lower-most growing board may be connected to the hydroponic tank via a flexible discharge hose for recycling the liquid nutrients.
The i-Sprout Green Box
[0101] Referring to
[0102] According to some embodiments, the modular cultivation system (500) comprises an i-Sprout green box (205) as shown in
[0103] In preferred embodiments, the vertical support frame (215) can be adjusted to increase a height of the vertical support frame (215), thereby modifying the space between the growing trays (220) and the space between the growing trays (220) and the lighting boards (130). By adjusting the spacing of the growing and lighting boards, this allows for adjustment of a distance between the crops and the light sources to allow for optimal lighting of the crops. Without wishing to limit the invention, the spacing between the trays can be adjusted so as to further provide sufficient growing space for the plants. This increases the convenience and efficiency of the planting or harvesting operation. The distance between the crops and the light sources may be based on a height and other morphological features of the specific crop being grown for optimization of physical spacing and lighting of the crops.
[0104] In some embodiments, the vertical support frame (215) may comprise extendable and retractable supporting tubes, e.g. telescoping tubes. Referring to
[0105] Referring to
[0106] In some embodiments, the i-Sprout Green Box includes lighting boards that may be attached to or detached from the designated location in the i-Sprout Green Box, such as the frame structure or bottom surface of the growing trays. The growing trays and the lighting boards may be arranged within the frame structure such that each lighting board is positioned over a growing tray, thereby exposing the growing trays to incident lighting from above. Preferably, the spacing between the light boards and the growing trays can be adjusted for efficient illumination of the plants in the growing trays as well as reduced energy consumption. The lighting board (130) may comprise a lighting frame (132) for supporting the light sources (135). In some embodiments, the light sources (135) can be removeably attached to the lighting frame (132) via snap-connections, joints, or other fittings. The light sources (135) may comprise light emitting diodes (LEDs), fluorescent tubes, lamps, or a combination thereof, which can be attached to or detached from a frame of the lighting board. For example, the light rods or tubes can be conveniently connected to or disconnected from the electrical fixtures attached to the frame of the lighting board. This increases the convenience and efficiency of modifying the light quality (or light wavelength combinations) by simply mixing various colors, such as red and blue light emitting diodes (LEDs). In one embodiment, the light sources (135) emit light in the same wavelength, for example, red or blue light. In another embodiment, the light sources (135) may emit light in varying wavelengths, for example, a combination of red light sources and blue light sources. In some embodiments, the light sources may be parallel to each other. For example, the orientation of the parallel light rods or tubes may be lateral or longitudinal relative to the top view of the lighting board. In some embodiments, the lighting board has a variable number of light rods or lamps ranging from about 2 to 20. In one embodiment, the number of light sources may be the same as the number of growing trays. Alternatively, the number of light sources may be the different from the number of growing trays.
[0107] In some embodiments, the i-Sprout green box (205) may further comprise a reservoir (140) disposed under the frame structure (210). In one embodiment, as shown in
[0108] In other embodiments, the i-Sprout green box (205) may further include a pump (150) and tubing (160) for connecting the pump (150) to the growing trays (220) in order to pump liquid nutrients from the reservoir (140) to the growing trays (220). A discharge hose (165) may fluidly connect the growing trays (220) to the reservoir (140) for discharging the liquid nutrients, thus recycling the nutrient solution. The tubing and discharge hose may be polymer tubing, preferably transparent tubing to allow for visual inspection. In one embodiment, a main tubing channel may be connected to each growing tray (220). For example, each main tubing channel may be fluidly connected to a manifold which connects to the flexible hydroponic tubing of each growing tray. A connection between the main tubing channel and manifold may comprise a valve for controlling the flow rate of fluids to the growing tray. The growing tray may be fluidly connected to the hydroponic tank for recycling the liquid nutrients. For example, each growing tray may be connected to the hydroponic tank via a flexible discharge hose.
[0109] In another embodiment,
[0110] In some embodiments, each growing tray may be disposed at an angle relative to the horizon along its longitudinal or axial direction to facilitate the gravity-assisted flow of the liquid nutrient solution flowing through it. Typically, the incline angle may range from about 1°-20°. For example, the growing tray may have an inlet tubing disposed on one side of the tray for delivering the nutrient. An outlet tubing may be disposed on an opposing side of the tray for discharging the nutrient. The growing tray can be positioned at an angle such that the inlet tubing is raised higher relative to the outlet tubing, thereby facilitating the gravity-assisted flow of the liquid nutrient. This angle of the growing tray relative to the horizon may be about 1°-20°.
[0111] In some embodiments, the frame structure (210) may further comprise panels for covering the frame structure. In other embodiments, the i-Sprout green box (205) may further include module wheels (170) disposed at a base of the vertical frame structure (210) for imparting mobility to the i-Sprout green box (205).
The i-Abacus Green Box
[0112] Referring to
[0113] According to some embodiments, the present invention features a modular cultivation system (500) comprising an i-Abacus green box (305). As shown in
[0114] In preferred embodiments, the support frame (315) can be adjusted to increase a space for the growing pods. Without wishing to limit the invention, by adjusting the spacing for the growing pods, this allows for optimal lighting of the crops and sufficient growing space for the plants, which improves convenience and efficiency of the planting or harvesting operation as well as reduced energy consumption. In other preferred embodiments, the pod housing (322) is sized so as to provide spacing between the crops in the growing tray and lighting sources to allow for optimal lighting and growth of the crops. The growing space may be based on a height and other morphological features of the specific crop being grown for optimization of physical spacing and lighting of the crops.
[0115] The expandability and collapsibility of the i-Abacus Green Box support frame is accomplished by employing various mechanisms, including a segmented-member mechanism. In some embodiments, the support frame (315) may comprise expandable and collapsible cross-linked subassemblies (318). Referring to
[0116] In some embodiments, the frame structure (310) may comprise about 2-30 pod openings (317). In other embodiments, the frame structure (310) may comprise more than 30 pod openings (317). In some other embodiments, the frame structure (310) may be configured to hold and support about 1-30 growing pods (320). In further embodiments, the frame structure (310) may be configured to hold and support more than 30 growing pods (320).
[0117] The principal design features of the i-Abacus Green Box include an i-Abacus green pod, each equipped with its own detachable hydroponic unit and lighting board. In some embodiments, the growing pod may further comprise a one or more ventilation fans (328) coupled to the pod housing (322). Referring to
[0118] Each growing pod of the i-Abacus Green Box is configured to be expandable and collapsible. In some embodiments, the pod housing (320) may be comprised of housing panels (323) pivotably connected to each other. The pod housing (320) can be placed in the collapsed or expanded configuration by folding or unfolding, respectively, along the hinged panels (323) in a longitudinal or axial direction. As shown in
[0119] The i-Abacus grow pods may assume varying geometric shapes and different colors and can be made of different materials (e.g., metal, polymer, glass, etc.). The material used (e.g., polymer, glass) can have varying optical properties, that is, opaque, translucent, smoky, transparent, etc. As shown in
[0120] Referring to
[0121] In some embodiments, the growing tray (325) includes a hydroponic unit (340). Alternatively or in combination, the growing tray (325) can include an aeroponic unit. As shown in
[0122]
[0123] In some embodiments, each growing pod may be disposed at an angle relative to the horizon along its longitudinal or axial direction to facilitate the gravity-assisted flow of the liquid nutrient solution flowing through the hydroponic unit. Typically, the incline angle of the growing pod may range from about 1°-20°. For example, the hydroponic unit may have an inlet tubing disposed on one side of the tray for delivering the nutrients. An outlet tubing may be disposed on an opposing side of the hydroponic unit for discharging the nutrients. The hydroponic unit can be positioned at an angle such that the inlet tubing is raised higher relative to the outlet tubing, thereby facilitating the gravity-assisted flow of the liquid nutrient. This angle of the hydroponic unit relative to the horizon may be about 1°-20°.
[0124] In some embodiments, panels are used for covering the frame structure. In other embodiments, the i-Abacus green box (305) may further include module wheels (170) disposed at a base of the vertical frame structure (310) for imparting mobility to the i-Abacus green box (305).
Mover Robot
[0125] In some embodiments, the present invention features an ambulatory cultivation system (500), referred to as LifeGrow Robot or LGBot, comprising the growing module (100) described herein and a mover robot (400). The growing module (100) is secured to rest atop the mover robot (400), becoming one whole unit. In one embodiment, the LGBot typically has its own designated mover robot (400). In some embodiments, a group of LGBots may share a single communal mover robot (400), with the mover robot (400) serving the LGBot that needs to move at a given time. In other embodiments, two or more growing modules (100) may be secured to rest atop of a single mover robot (400). In some embodiments, the mover robot (200) may be controlled and moved via remote control.
[0126] In some embodiments, two or more mover robots (400) may impart mobility to a large or relatively large growing module. As a non-limiting example, a single growing module or collection of growing modules may jointly disposed on top of two or more of the mover robots. The mover robots may sequentially impart mobility to two or more growing modules. As a non-limiting example, a first growing module may disposed on top of a mover robot, which is configured to move the first growing module and leave it in a designated location before the mover robot goes to a location of the next growing module that needs to be moved. Two or more of the mover robots may be configured to act in tandem for sequentially imparting mobility to two or more large or relatively large growing modules. As a non-limiting example, a first growing module may be disposed on top of a pair or team of the mover robots, which are configured to move together in close coordination and leave the growing module in a designated location before the pair or team of mover robots go to the location of the next large growing module that needs to be moved. As such, one or more of the mover robots, acting individually or in unison, may serve to impart mobility to a plurality of growing modules in a sequential fashion.
[0127] In some embodiments, the mover robot (400) of the LGBot may be any ambulatory robot. In a non-limiting embodiment, a mover robot (400) may comprise a body with a platform, a power source such as a rechargeable battery, and a ground propulsion system comprising a motor, a motor controller, gear box, and wheels, rollers, or moveable track. The growing module (100) can be placed on top of the platform. As shown in
[0128] In some embodiments, the growing module (100) of the LGBot may be any modular type of cultivation system with multiple stacks of growing shelves. The growing module (100) may vary in geometric shape, size, number of pods, trays and shelves, number of stack levels, etc. A growing space of a crop may be determined based on a height and other morphological features of the specific crop being grown for optimization of physical spacing and incident lighting. In some embodiments, the growing trays or pods may be tubular, rectangular or of any geometric configuration. The growing shelves may be adjustable and/or automated in terms of shelf angular orientation, lighting system angular orientation, relative shelf spacing or distance, etc. In other embodiments, the growing shelves may be hydroponic or aeroponic. Examples of the growing modules include, but are not limited to, the i-Sprout Green Box, i-Incline Green Box, and i-Abacus Green Box. It is to be understood that other growing modules may be used in conjunction with the mover robot (400) without deviating from the scope of the present invention.
[0129] In one embodiment, a frame structure (110) may be configured to form a plurality of shelves that support the growing trays or pods. For example, the frame structure (110) may form about 2-30 shelves, and each shelf is configured to support about 2-20 growing trays or pods. In some embodiments, the shelves may be stacked vertically or horizontally. In other embodiments, the frame structure (110) may include panels, which can be transparent or opaque, for covering the frame structure. In other embodiments, the growing module (110) may further include its own nutrient reservoir, pump, and plumbing system. The reservoir can store liquid nutrients. The pump and tubing can deliver liquid nutrients from the reservoir to the growing trays or pods. In one embodiment, the liquid can be recycled back to the reservoir and replenished with nutrients.
[0130] In some embodiments, the growing module of the LGBot may have its own lighting system (130) for its growing shelves. In other embodiments, the lighting may be provided by the growing room within which the LGBots are located during the crop growing period. A lighting space for the crop may be determined based on the height and other morphological features of the specific crop being grown for optimization of incident lighting. Examples of the light sources include but are not limited to, light emitting diodes (LEDs), fluorescent tubes, or a combination thereof. In some embodiments, each light source emits light in the same wavelength or varying wavelengths, such as red light or blue light.
[0131] In some embodiments, any of the cultivation systems described herein may further comprise an exterior casing for housing the growing module. For example, the exterior casing may be a standardized modular unit, such as a shipping container. The shipping container qualifies as a pre-existing example of such modular unit that can be repurposed for Vertical Farming. In other embodiments, the modular units can be stacked vertically and arranged in a number of geometric configurations to achieve optimal use of land area and also to optimize growing operations, which could include the use of elevators to move growers to gain access to the individual modules. The possible geometric configurations for the Vertical Farm include, but are not limited to: (1) cylindrical configurations, where columns of the vertically stacked modules linked end-to-end radiate outwardly from a central core; or (2) linear configurations, where columns of the vertically stacked modules linked end-to-end are arranged in parallel.
[0132] In some embodiments, any of the systems described herein may utilize alternative energy sources to power the electrical components of the system. For example, the light sources, pumps, and digital components may be powered by solar or wind energy solely, or in combination with power from the power grid. This may further reduce the energy usage and cost of Vertical Farming.
[0133] Without wishing to limit the invention to a particular theory or mechanism, the modularity of the cultivation system provides significant convenience in installation and removal of the growing system within the modular Vertical Farm. It also provides significant convenience in the scale up of production through the addition or removal of modular units. For example, multiple modular units may be used together. The cultivation systems of the present invention also makes crop cultivation protocols in terms of lighting, nutrient delivery and overall optimization amenable to automation and remote control.
Circular Automated Operational Protocol
[0134] According to some embodiments, the mobile vertical farm makes use of a plurality of ambulatory LGBots. The LGBots may spend most of their time in a multistory growing room, but can move periodically to a harvest room and a planting room as scheduled before returning again to the growing room. This forms a circular automated operational protocol as illustrated in
[0135]
[0136] As shown in
[0137] In preferred embodiments, environmental conditions inside each growing section or room may be optimized to achieve both maximum crop growth/yield and maximum crop nutritive value. For instance, referring again to
[0138] In some embodiments, the growing room, harvesting room and planting room may be of any size and shape, such as square or rectangular, to accommodate the number of cultivation systems. Furthermore, the vertical farm may comprise any number of growing rooms and any number of levels. The levels themselves may contain multiple growing rooms. Movement of crops within the vertical farm is conveniently carried out by remotely commanding the specific LGbots to move autonomously to any room or any level within the vertical farm.
[0139] Without wishing to limit the present invention to a particular theory or mechanism, the circular automated operational protocol for planting, growing and harvesting as implemented by the LGBots can have the following advantages:
[0140] (1) Access for crop planting, maintenance and harvesting no longer requires the use of a cherry picker or similar ponderous machineries for a worker to move in the upward, downward, left and/or right directions.
[0141] (2) Access is conveniently carried out through automation, that is, by commanding the specific LGBots to move autonomously to designated locations in the vertical farming plant.
[0142] (3) Allows for highest standards for clean/contamination-free environment for the growing room: No personnel enters the growing room while in operation; Planting takes place outside of the growing room; Retrieval of certain crops for direct human inspection or disposal as needed takes place outside of the growing room; and Harvesting takes place outside of the growing room.
[0143] (4) Allows for minimal use of human labor since no human assistance is typically required inside the growing room.
[0144] (5) Allows for maximum safety for workers.
[0145] (6) Allows for optimizing environmental conditions inside each level of the growing room to maximize both crop growth/yield and crop nutritive value.
[0146] (7) Allows for highly efficient and complete automation of operations as desired, including the use of robotic arms for unloading/harvesting and uploading/planting of the LGBots.
[0147] As used herein, the term “about” refers to plus or minus 10% of the referenced number.
[0148] Various modifications of the invention, in addition to those described herein, will be apparent to those skilled in the art from the foregoing description. Such modifications are also intended to fall within the scope of the appended claims. Each reference cited in the present application is incorporated herein by reference in its entirety.
[0149] Although there has been shown and described the preferred embodiment of the present invention, it will be readily apparent to those skilled in the art that modifications may be made thereto which do not exceed the scope of the appended claims. Therefore, the scope of the invention is only to be limited by the following claims. Reference numbers recited in the claims are solely for ease of examination of this patent application, and are exemplary, and are not intended in any way to limit the scope of the claims to the particular features having the corresponding reference numbers in the drawings. In some embodiments, the figures presented in this patent application are drawn to scale, including the angles, ratios of dimensions, etc. In some embodiments, the figures are representative only and the claims are not limited by the dimensions of the figures. In some embodiments, descriptions of the inventions described herein using the phrase “comprising” includes embodiments that could be described as “consisting of”, and as such the written description requirement for claiming one or more embodiments of the present invention using the phrase “consisting of” is met.