Sensor for detecting temperatures
11125785 · 2021-09-21
Assignee
Inventors
- Teiichiro Oka (Tokyo, JP)
- Hiroyuki Hirano (Tokyo, JP)
- Mikio SUMIYOSHI (Tokyo, JP)
- Makoto Takahashi (Tokyo, JP)
Cpc classification
G01R19/165
PHYSICS
G01R19/16566
PHYSICS
H01M2010/4271
ELECTRICITY
H01M10/425
ELECTRICITY
G01R15/207
PHYSICS
G01K7/42
PHYSICS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
International classification
G01R19/165
PHYSICS
H01M10/48
ELECTRICITY
G01R15/20
PHYSICS
G01K7/42
PHYSICS
Abstract
A sensor is provided with a magnetic detection element that can output an output voltage within a predetermined voltage range according to a magnetic field intensity, an output voltage fixing part that can fix a voltage value of the output voltage to a voltage value outside the voltage range, and a drive voltage output part that can output a drive voltage for driving the output voltage fixing part. The drive voltage fixing part outputs the drive voltage to the output voltage fixing part when the ambient temperature of the drive voltage output part exceeds a predetermined threshold, and when triggered by input of the drive voltage, the output voltage fixing part fixes the voltage value of the output voltage to a voltage value outside the voltage range.
Claims
1. A sensor, comprising: a magnetic detection element that can output an output voltage within a predetermined voltage range according to a magnetic field intensity; an output voltage fixing part that can fix a voltage value of the output voltage to a voltage value outside the voltage range; and a drive voltage output part that can output a drive voltage for driving the output voltage fixing part, wherein the drive voltage output part outputs the drive voltage to the output voltage fixing part when the ambient temperature of the drive voltage output part exceeds a predetermined threshold, and when triggered by input of the drive voltage, the output voltage fixing part fixes the voltage value of the output voltage to a voltage value outside the voltage range.
2. The sensor according to claim 1, wherein the drive voltage output part includes a fixed resistance element and a heat-sensitive resistance element that are series-connected, the output voltage fixing part has a first terminal that is electrically connected between the fixed resistance element and the heat-sensitive resistance element of the drive voltage output part, a second terminal that is electrically connected to the output terminal of the magnetic detection element, and a third terminal that is electrically connected to a reference potential, and the output voltage fixing part is configured to alternately switch between an on state, in which the second terminal and the third terminal are electrically connected when the drive voltage is applied to the first terminal, and an off state, in which the second terminal and the third terminal are electrically disconnected when the drive voltage is not applied to the first terminal, and the voltage value of the output voltage is fixed to a voltage value outside the voltage range when the off state is switched to the on state.
3. The sensor according to claim 1, wherein the output voltage fixing part includes a semiconductor switch element.
4. The sensor according to claim 1, wherein the sensor is a current sensor that detects a current that flows through a conductive body, and the sensor further comprises a circuit board on which the magnetic detection element, the output voltage fixing part, and the drive voltage output part are mounted and an enclosure that holds the circuit board, the enclosure is formed with an insertion hole into which the conductive body having an insulating heat-conductive member attached to the outside can be inserted, and the enclosure holds the circuit board such that the drive voltage output part is positioned near the heat-conductive member.
5. The sensor according to claim 4, wherein the enclosure holds the circuit board such that a part of the circuit board that is positioned near a portion where the drive voltage output part is mounted contacts the heat-conductive member.
6. The sensor according to claim 1, wherein the sensor is a current sensor that detects a current that flows through a conductive body, the sensor further comprises a circuit board on which the magnetic detection element, the output voltage fixing part, and the drive voltage output part are mounted and an enclosure that holds the circuit board, the enclosure is formed with an insertion hole into which the conductive body can be inserted, the insertion hole has a hole size such that the conductive body that is inserted in the insertion hole makes contact with the enclosure, the enclosure is configured with an insulating heat-conductive member, and the enclosure holds the circuit board such that the drive voltage output part is positioned near the insertion hole.
7. The sensor according to claim 6, wherein the enclosure holds the circuit board such that part of the circuit board that is positioned near a portion where the drive voltage output part is mounted contacts the inner wall of the enclosure that continues to the side wall of the insertion hole.
8. The sensor according to claim 1, wherein the sensor is a current sensor that detects a current that flows through a conductive body, and the sensor further comprises a circuit board on which the magnetic detection element, the output voltage fixing part, and the drive voltage output part are mounted and an enclosure that holds the circuit board, the conductive body and the enclosure are fixed and integrated such that the conductive body penetrates the enclosure, the enclosure is configured with an insulating heat-conductive member, the enclosure has a cover part that is formed to cover the conductive body that is positioned at the part where the conductive body penetrates the enclosure, and the enclosure holds the circuit board such that the drive voltage output part is positioned near the cover part.
9. The sensor according to claim 8, wherein the enclosure holds the circuit board such that part of the circuit board that is positioned near a portion where the drive voltage output part is mounted contacts the cover part.
10. The sensor according to claim 8, wherein the heat-conductive member is configured with an insulating resin material.
11. The sensor according to claim 10, wherein the heat conductivity of the resin material is 0.1 W/(m×k) or higher.
Description
BRIEF EXPLANATION OF THE DRAWINGS
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MODE FOR IMPLEMENTING THE INVENTION
(13) Embodiments of the present invention will be described hereafter with reference to the drawings. Here, the figures are schematic or conceptual, and the measurements of the members and the ratios in measurement between the members are not necessarily consistent with the actual ones. Moreover, the same members may be presented in different sizes or at different ratios depending on the figures. Moreover, in the drawings attached to this specification, for easier understanding, the parts may be changed from the actual ones or exaggerated in size, scale, aspect ratio, or the like.
(14) [General Configuration of the Sensor]
(15)
(16) The enclosure 14 has a first enclosure 14.sub.B that houses the circuit board 10 and a second enclosure 14.sub.C that can cover the opening of the first enclosure 14.sub.B. In each of the first enclosure 14.sub.B and the second enclosure 14.sub.C, an insertion hole 14.sub.BH and an insertion hole 14.sub.CH are formed at positions corresponding to each other. With the opening of the first enclosure 14.sub.B covered with the second enclosure 14.sub.C, a flat plate-shaped bus bar BB is inserted in the insertion hole 14.sub.BH and the insertion hole 14.sub.CH. The magnetic body core 15 is housed in the first enclosure 14.sub.B to surround the insertion hole 14.sub.BH (see
(17) As shown in
(18) As shown in
(19) As shown in
(20) The circuit board 10 has a first face 10.sub.F and a second face 10.sub.R that faces the first face 10.sub.F, and the magnetic detection element 11 and the drive voltage output part 12 are arranged on the first face 10.sub.F. The circuit board 10 is mounted in the first enclosure 14.sub.B so that the magnetic detection element 11 arranged on the first surface 10.sub.F is positioned in the space of the magnetic body core 15. The connector 16 is provided on the second surface 10.sub.R of the circuit board 10 and is fixed to the circuit board 10 by screws 18. The circuit board 10 is held in the enclosure 14 so that the drive voltage output part 12 is positioned near the heat-conductive member 17 (or the cover part 14.sub.BT shown in
(21) The magnetic detection element 11 is a magnetic sensor such as a Hall element that can output an output voltage within a predetermined voltage range according to the magnetic field intensity of the magnetic field that is generated due to the input/output current that flows through the bus bar BB. The predetermined voltage range in this embodiment is set to, but not restricted to, a range of 1V to 4V for the power supply voltage when the power supply voltage is, for example, 5V, and can be set as appropriate according to the voltage value of the target output voltage. As the magnetic detection element 11, for example, an integrated Hall element and signal processing IC, such as a Programmable Hall IC, or a hybrid MR element (an AMR element, GMR element, or TMR element) and signal processing IC can be used. Here, it is possible that the magnetic detection element 11 includes a signal processing IC and the signal processing IC has a built-in EEPROM or the like as a storage that stores adjustment parameters for adjusting the properties of the output voltage (output signals).
(22) The drive voltage output part 12 can output a drive voltage for driving the output voltage fixing part 13 and includes a fixed resistance element 12.sub.F and a heat-sensitive resistance element 12.sub.V, which are described later, as circuit elements configuring the drive voltage output part 12. The drive voltage output part 12 outputs a drive voltage to the output voltage fixing part 13 when the ambient temperature of the drive voltage output part 12 exceeds a predetermined threshold. The threshold of the ambient temperature in this embodiment can be appropriately set according to, for example, the distance between the drive voltage output part 12 and the bus bar BB or the like so that the drive voltage output part 12 can properly output a drive voltage. It is preferable that the threshold of the ambient temperature in this embodiment is set within a range of, for example, 100° to 150°. The voltage value of the above drive voltage is not particularly limited as long as it is a voltage value capable of driving the output voltage fixing part 13. However, the voltage value can be appropriately set within a range of, for example, 0.5V to 0.7V. The “ambient temperature” in this embodiment is the temperature at and around the part of the circuit board 10 where the drive voltage output part 12 is mounted and refers to the temperature of heat that is transferred from the bus bar BB to the circuit board 10 and the drive voltage output part 12 via the heat-conductive member 17 (a solid).
(23) The output voltage fixing part 13 is a circuit element that can fix the voltage value of the output voltage that is output from the magnetic detection element 11 to a voltage value outside a predetermined voltage range, and, when triggered by input of a drive voltage that is output from the drive voltage output part 12, fixes the voltage value of the output voltage to a voltage value outside the predetermined voltage range. As a circuit element that configures the output voltage fixing part 13, a semiconductor switch element or the like can be used. In this embodiment, as stated above, the predetermined voltage range is set to 0.5V to 4.5V, and therefore, the voltage value outside the voltage range is a voltage value equal to or higher than 0 and lower than 0.5V or a voltage value exceeding 4.5V and equal to or lower than 5V. The voltage value outside the predetermined voltage range is not limited to the above description, but can be appropriately set according to the set voltage range.
(24) The connector 16 has connection terminals 16.sub.T. The connection terminals 16.sub.T and the terminals of the magnetic detection element 11, which are described later, are connected via wiring (not shown) on the circuit board 10. The connector 16 can function as the input part for the power supply voltage that is applied to the magnetic detection element 11 and can function as the output part for the output voltage that is output from the magnetic detection element 11 in the current sensor 1.
(25) [Circuit Configuration of the Sensor]
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(27) As the heat-sensitive resistance element 12.sub.V in this embodiment, a PTC (positive temperature coefficient) thermistor of which the resistance value abruptly rises according to rise in the ambient temperature of the heat-sensitive resistance element 12.sub.V (the drive voltage output part 12) can be used. Since the fixed resistance element 12.sub.F and the heat-sensitive resistance element 12.sub.V are series-connected, the drive voltage output part 12 in this embodiment functions as a voltage dividing circuit. As the fixed resistance element 12.sub.F, a resistor having a constant that yields a resistance ratio R.sub.F:R.sub.V between the resistance value R.sub.F of the fixed resistance element 12.sub.F and the resistance value R.sub.V of the heat-sensitive resistance element 12.sub.V (the RTC thermistor) when the ambient temperature is lower than the threshold that keeps the voltage value at the connection point D (the voltage dividing point) from reaching the above drive voltage can be selected. For example, in this embodiment, the output voltage fixing part 13 is driven at a drive voltage of 0.5V or higher for the power supply voltage of 5V, a resistor that yields the resistance ratio of 10:1 or higher may be selected as the fixed resistance element 12.sub.F.
(28) As the ambient temperature of the heat-sensitive resistance element 12.sub.V exceeds the above threshold due to heat of the bus bar BB, the resistance value of the heat-sensitive resistance element 12.sub.V rises. As a result, the resistance ratio changes, and if the voltage value at the connection point D exceeds the above drive voltage, the output voltage fixing part 13 is driven. In this embodiment, the voltage at the connection point D that has a voltage value within the above voltage range that causes the output voltage fixing part 13 to be driven is referred to as the “drive voltage.”
(29) Examples of the PTC thermistor can include, for example, ceramic PTC thermistors of which the main constituents are semiconductor ceramics such as barium titanate. Semiconductor ceramics such as barium titanate are materials that undergo a phase transfer from the tetragonal system to the cubic system when the temperature exceeds a given temperature (the Curie temperature) and therefore have a property that the electric resistance value sharply rises with it. As a constituent of the ceramic PTC thermistor, for example, barium titanate to which a slight amount of additives such as rare-earth elements is added is used. By changing the Curie temperature of the material, a necessary operation temperature can be obtained. Therefore, a PTC thermistor that is configured with a material adjusted to the Curie temperature at which a necessary operation temperature (the ambient temperature that is set as the threshold) can be obtained can be selected as the heat-sensitive resistance element 12.sub.V in this embodiment.
(30) The PTC thermistor is not limited to the ceramic PTC thermistors, but polymer PTC thermistors can also be exemplified. A main constituent of the polymer PTC thermistor is a mixed material of conductive particles such as carbon black and fine nickel particles that are mixed (dispersed) in an organic polymer matrix such as low-density polyethylene. In the polymer PTC thermistor, the current flows smoothly at normal temperatures because of low resistance conductive particles that are in close contact.
(31) However, when the temperature rises with the current increase, the conductive particles are separated from each other and not in contact, so that the current hardly flows, and the polymer PTC thermistor has a high resistance. As a constituent of the polymer PTC thermistor, a mixed material of, for example, fine nickel particles mixed in low-density polyethylene is used, and by changing the mixing ratio, a necessary operation temperature can be obtained. Therefore, as the heat-sensitive resistance element 12.sub.V in this embodiment, a PTC thermistor that is configured with a mixed material of an organic polymer matrix and conductive particles that are mixed based on a specific mixing ratio that can obtain a necessary operation temperature (the ambient temperature that is set as the threshold) can be selected.
(32) The output voltage fixing part 13 is configured to be able to alternately switch between an ON state in which a drive voltage is applied to the first terminal 13.sub.T1, and the second terminal 13.sub.T2 and the third terminal 13.sub.T3 are electrically connected and an OFF state in which a drive voltage is not applied to the first terminal 13.sub.T1, and the second terminal 13.sub.T2 and the third terminal 13.sub.T3 are electrically disconnected. As the output voltage fixing part 13, for example, a semiconductor switch element such as a transistor can be used. In this embodiment, an NPN transistor that is used as the semiconductor switch element configuring the output voltage fixing part 13 is described as an example.
(33) The NPN transistor as the output voltage fixing part 13 has three terminals, a base (B) that corresponds to the first terminal 13.sub.T1, a collector (C) that corresponds to the second terminal 13.sub.T2, and an emitter (E) that corresponds to the third terminal 13.sub.T3. As described above, the first terminal 13.sub.T1 (B) is connected to the connection point D (the voltage dividing point) between the other end 12.sub.FT2 of the fixed resistance element 12.sub.F and the one end 12.sub.VT1 of the heat-sensitive resistance element 12.sub.V.
(34) [Operation of the Sensor]
(35) As the resistance value of the heat-sensitive resistance element 12.sub.V rises due to a rise in the temperature, and the above resistance ratio R.sub.F:R.sub.V reaches 10:1 or higher, the voltage value of the voltage at the connection point D (which corresponds to the voltage value of the voltage between the base and the emitter) rises to a predetermined voltage value or higher. The voltage that has this raised voltage value corresponds to the drive voltage. As the drive voltage is applied to the first terminal 13.sub.T1, and the second terminal 13.sub.T2 (C) and the third terminal 13.sub.T3 (E) are electrically connected (the ON state), the potential of the output terminal 11.sub.VOT becomes equal to the potential of the ground terminal 11.sub.GND (the reference potential), and as a result, the voltage value of the output voltage is fixed to a voltage value outside the above voltage range. The reference potential can be set within a range from 0 to lower than 0.5V or a range from higher than 4.5V to 5V. The expression “the voltage value of the output voltage is fixed to a voltage value outside the voltage range” in this embodiment means that the voltage value of the output voltage that is output from the magnetic detection element 11 is shifted from a voltage value within the above voltage range to a voltage value outside the above voltage range.
(36) In this embodiment, in the normal state in which the ambient temperature is not higher than the above threshold, the current value of the input/output current that flows through the bus bar BB is measured by an external device, for example an on-board computer or the like, that is connected to the current sensor 1 based on the voltage value of the output voltage that is output from the current sensor 1. On the other hand, in the state in which the ambient temperature is higher than the above threshold, the above external device can determine that abnormal temperatures have occurred based on the output voltage being fixed to a voltage value outside the above voltage range. In other words, according to the current sensor 1 in this embodiment, the output terminal 11.sub.VOT of the current sensor 1 functions not only as the output terminal of the output voltage in the normal operation but also as the output terminal of a fixed voltage in an abnormal temperature operation, whereby it is possible to detect abnormal temperatures with a simple configuration without specially providing a temperature sensor for measuring the ambient temperature.
(37) In the above drive voltage output part 12, nearly at the same time as or immediately after the ambient temperature exceeds the above threshold and the resistance value of the heat-sensitive resistance element 12.sub.V rises, a drive voltage is output to the connection point D to the fixed resistance element 12.sub.F. Moreover, in the above output voltage fixing part 13, nearly at the same time as or immediately after the above drive voltage is applied to the first terminal 13.sub.T1 (B), the second terminal 13.sub.T2 (C) and the third terminal 13.sub.T3 (E) are electrically connected and the voltage value of the output voltage is fixed to a voltage value outside the above voltage range. Moreover, as described above, the above external device can determine that abnormal temperatures have occurred based on the voltage value of the output voltage being fixed outside the above voltage range.
(38) [Heat-Conductive Member]
(39)
(40) As shown in
(41) In this embodiment, the insulating heat-conductive member 17 is attached to the exterior of the bus bar BB, and the bus bar BB to which the heat-conductive member 17 is attached in the outside is inserted into the insertion hole 14.sub.H (see
(42) The heat-conductive member 17 is not particularly limited as long as it has a desired electrical insulating property (for example, a non-conductive body with an electric conductivity of 10.sup.6 S/m or lower) and is configured with a material with a desired heat conductivity. As materials of the heat-conductive member 17, for example, resin materials such as polyamide, polybutylene terephthalate, polyphenylene sulfide, epoxy or the like; inorganic solid insulating materials such as ceramics and glass; organic fibrous materials such as paper; and rubber or the like can be used. In this embodiment, it is preferable that the heat-conductive member 17 is configured with the resin materials that have an excellent electrical insulating property and a desired heat conductivity, and it is preferable that the heat conductivity of such resin materials is 0.1 W/(m.Math.k) or higher from the viewpoint of making it easy to effectively transfer heat of the bus bar BB to the drive voltage output part 12.
(43) The ends 17.sub.F and 17.sub.R of the heat-conductive member 17 shown in
(44) The shape of the heat-conductive member 17 is not limited to the shape shown in
(45) The heat-conductive member 17 shown in
(46) The sensor 1 shown in
(47) Moreover, the cover part 14.sub.BT of the sensor 1 shown in
(48) In the sensor 1 in this embodiment, the heat-conductive member 17 or the cover part 14.sub.BT (a solid) is between the circuit board 10 (the drive voltage output part 12) and the bus bar BB and heat transfer through a solid is utilized, whereby heat of the bus bar BB can quickly be transferred to the drive voltage output part 12. Therefore, according to the sensor 1 in this embodiment, it is possible to quickly detect abnormal temperatures.
(49) The embodiments described above are described for easy understanding of the present invention and not intended to limit the present invention. Hence, the elements that are disclosed in the above embodiment are intended to include any design change or equivalent that belongs to the technical scope of the present invention.
(50) In this embodiment, the current sensor 1 that measures the input/output current that flows through a conductive body such as the bus bar BB using the magnetic detection element 11 is described as an example. However, it is not limited to this. The configuration of the drive voltage output part 12 and the output voltage fixing part 13 in this embodiment can also be applied to, for example, a rotation angle sensor or the like that detects the steering angle of a steering device of a vehicle or the like using the magnetic detection element 11. Moreover, other than the current sensor, various devices, for example, high frequency filters such as a ferrite core and relays, are attached to the bus bar that is connected to high-voltage batteries of electric vehicles or the like. A high frequency filter has no electric connection and a relay requires no output terminal. However, the above-described circuit configuration in this embodiment can be applied to a device near a bus bar such as a high frequency filter or a device such as a relay that is installed on a bus bar. In other words, for a device such as a high frequency filter or a relay, it is possible to detect abnormal temperatures with a simple configuration as in the current sensor 1 in this embodiment.
(51) In this embodiment, the case of using an NPN transistor as the semiconductor switch element that constitutes the output voltage fixing part 13 is described as an example. However, it is not limited to this. For example, a field effect transistor (FET) or the like can be used. Moreover, the output voltage fixing part 13 is not limited to the semiconductor switch element, and a mechanical relay switch can be used. Moreover, the heat-sensitive resistance element 12.sub.V that configures the drive voltage output part 12 is not limited to the above-described PTC thermistor. By changing the circuit configuration of the drive voltage output part 12, it is possible to use, for example, an NTC (negative temperature coefficient) thermistor, a CTR (critical temperature resistor) thermistor, or the like.
LEGEND
(52) 1 . . . Sensor 10 . . . Circuit board 11 . . . Magnetic detection element 12 . . . Drive voltage output part 12.sub.F . . . Fixed resistance element 12.sub.V . . . Heat-sensitive resistance element 13 . . . Output voltage fixing part 13.sub.T1 . . . First terminal 13.sub.T2 . . . Second terminal 13.sub.T3 . . . Third terminal 14 . . . Enclosure 14.sub.H . . . Insertion hole 14.sub.BW, 14.sub.CW . . . Inner wall 14.sub.BT . . . Cover part 17 . . . Heat-transfer member