Ligature-resistant dispenser
11045052 · 2021-06-29
Assignee
Inventors
Cpc classification
International classification
Abstract
Dispensers with anti-ligature safety features are disclosed herein. An anti-ligature dispenser may include a back mounting plate for mounting to a surface and a front housing cover with contoured and curved features that are substantially devoid of ligature anchoring points. Dispensing systems that allow for mechanically efficient actuation without providing gaps for ligature anchoring are also disclosed.
Claims
1. A dispenser mountable to a surface comprising: a housing comprising a dispensing platform, a front side, and a pump stabilizing member positioned above the dispensing platform and connected to a back mounting plate, the back mounting plate having a vertical axis and adapted to be mounted to a surface; wherein the dispensing platform is substantially perpendicular to the vertical axis of the back mounting plate and comprises an interior surface and an exterior surface; a dispensing system configured to dispense a discrete quantity of fluid from a refill liquid container having a pump assembly when the refill liquid container is inserted into the dispensing system, the pump assembly comprising a pump and a nozzle, wherein the pump assembly is received by the pump stabilizing member, and wherein the dispensing system comprises: a lever member having a pivot, a first lever section, and a second lever section, the pivot pivotally connected to an underside of the front side of the housing so that the lever member is enclosed within the housing and is moveable between a first position and a second position upon application of an input force to the first lever section; (ii) an actuator moving the pump of the refill liquid container between a rest position and a dispense position and having a first end configured to contact at least one actuator contact point on the second lever section of the lever member, wherein the actuator further comprises a first dispensing cylinder at a second end opposite the first end, the first dispensing cylinder receiving the nozzle of the pump of the refill liquid container and having a first outer edge and an opening for liquid flowthrough, wherein the first dispensing cylinder slideably moves within a second dispensing cylinder in the dispensing platform upon application of the input force to the first lever section; and (iii) an activator member comprising an exterior portion and an interior portion, wherein the exterior portion comprises a contact surface accessible on an exterior side of the front side of the housing, and wherein the interior portion is configured to contact the first lever section of the lever member at an activator contact point; wherein the front side of the housing comprises a contoured outer surface substantially devoid of ligature anchoring points, wherein the exterior surface of the dispensing platform is substantially devoid of ligature anchoring points; wherein the activator member is movable between a rest position and a dispense position; wherein movement of the activator member between the rest position and the dispense position does not create gaps for insertion of ligatures between the activator member and the exterior surface of the front side of the housing; and wherein movement of the actuator does not create gaps for insertion of ligatures between the first dispensing cylinder and the second dispensing cylinder.
2. The dispenser of claim 1, wherein the front side of the housing is hingedly connected to said back mounting plate by at least one hinging mechanism, wherein the at least one hinging mechanism is disposed within the underside of the front side of the housing.
3. The dispenser of claim 1, wherein the front side of the housing comprises a material having a yield strength of at least about 100 MPa.
4. The dispenser of claim 3, wherein the front side of the housing is made from aluminum metal.
5. The dispenser of claim 1 further comprising a first lever distance and a second lever distance, wherein the first lever distance is from the pivot to the activator contact point and the second lever distance is from the pivot to the at least one actuator contact point, and wherein the first lever distance is greater than the second lever distance; wherein the activator member is configured to receive an application of an input force at an axis substantially perpendicular to the vertical axis of the back mounting plate and move from the rest position to the dispense position to apply a first output force to the first lever section of the lever member; wherein the lever member, in response to the first output force, pivots from the first position to the second position and applies a second output force to the actuator; and wherein the actuator, in response to the second output force, moves from the rest position to the dispensing position along an axis that is substantially parallel to the vertical axis of the back mounting plate.
6. The dispenser of claim 5, wherein the first lever distance is 105% greater than the second lever distance.
7. The dispenser of claim 6, wherein the actuator comprises a set of upwardly curving actuator arms, the distal end of each actuator arm comprising an actuator notch; and wherein the lever member further comprises a set of lever arms, each lever arm extending laterally from the second lever section, the distal end of each lever arm comprising an upwardly extending portion that is disposed within a corresponding actuator notch.
8. The dispenser of claim 1, wherein the exterior portion of the activator member comprises tapered side walls that extend externally from the front side of the housing to the contact surface, and wherein exterior portion and the contact surface of the activator member are substantially devoid of ligature anchoring points.
9. The dispenser of claim 1, wherein the opening of the first dispensing cylinder has a diameter of between about 1.5 cm and about 2.5 cm.
10. The dispenser of claim 9, wherein the second dispensing cylinder comprises outer sidewalls tapered to a second outer edge, and wherein the first outer edge of the first dispensing cylinder moves less than or equal to 1.5 cm externally to the second outer edge of the second dispensing cylinder when the actuator is in the rest position.
11. The dispenser of claim 1, wherein movement of the actuator to the dispensing position compresses the pump of the refill liquid container thereby dispensing fluid into the opening of the first dispensing cylinder.
12. A dispenser mountable to a surface comprising: a back mounting plate having a vertical axis and adapted to be mounted to a surface, wherein the back mounting plate comprises a dispensing platform substantially perpendicular to the vertical axis of the back mounting plate; a pump stabilizing member attached to the back mounting plate and positioned above the dispensing platform, the pump stabilizing member receiving a pump assembly of a refill liquid container when the refill liquid container is inserted into the dispenser, the pump assembly comprising a pump and a nozzle; a front housing cover having an underside, the front housing cover having a cover edge configured to abut the back mounting plate thereby enclosing the back mounting plate when in a closed position and preventing access to the underside of the front housing cover; an actuator disposed within the underside of the front housing cover when in the closed position, the actuator moving the pump of the refill liquid container between a rest position and a dispense position, wherein the actuator further comprises a first dispensing cylinder receiving the nozzle of the refill liquid container and having a first outer edge and an opening for liquid flowthrough; an activator member moveable between a first position and a second position, wherein the activator member comprises an exterior portion and an interior portion, wherein the exterior portion comprises a contact surface accessible on an exterior side of the front housing cover, and wherein movement of the activator member between the first position and the second position does not create gaps between the exterior portion of the activator member and the exterior side of the front housing cover; wherein the dispensing platform comprises an outer surface and a second dispensing cylinder having outer sidewalls tapered to a second outer edge and having an opening for receiving the first dispensing cylinder, wherein the first dispensing cylinder moves within the second dispensing cylinder upon movement of the actuator, wherein the first outer edge moves less than or equal to 1.5 cm externally to the second outer edge when the actuator is in the rest position, and wherein movement of the actuator between the rest position and the dispense position does not create gaps for insertion of ligatures between the first dispensing cylinder and the second dispensing cylinder; and wherein the front housing cover comprises a contoured outer surface substantially devoid of ligature anchoring points, and wherein the front housing cover when in the closed position and the outer surface of the dispensing platform form a housing bottom underside that is substantially devoid of ligature anchoring points.
13. The dispenser of claim 12, further comprising: a lever member having a pivot, a first lever section, and a second lever section, the pivot pivotally connected to the underside of the front housing cover so that the lever member is moveable between a first position and a second position upon application of an input force to the first lever section, wherein the actuator is configured to provide at least one contact point with the second lever section of the lever member; wherein the interior portion of the activator member is configured to contact the first lever section of the lever member; and wherein the activator member is configured to receive an application of an input force along a first axis and apply a first output force to the first lever section of the lever member, wherein the lever member, in response to the first output force, pivots from the first position to the second position and applies a second output force to the actuator, and wherein the actuator, in response to the second output force, moves from the rest position to the dispensing position along a second axis that is substantially perpendicular to the first axis.
14. The anti-ligature dispenser of claim 12, wherein the front housing cover has an elongated dome shape.
15. A dispenser comprising: a housing comprising an interior within which is disposed a pump stabilizing member and a dispensing system, the housing further comprising a contoured front surface substantially devoid of ligature anchor points, and the dispensing system configured to dispense a discrete quantity of fluid from a refill liquid container having a pump assembly when the refill liquid container is inserted into the dispenser, the pump assembly comprising a pump and a pump nozzle, wherein the dispensing system comprises: a lever member having a pivot, a first lever section, and a second lever section comprising a set of laterally extending lever arms, the pivot pivotally connected to the underside of the front housing cover so that the lever member is moveable between a first position and a second position upon application of an input force to the first lever section; an actuator movable between a rest position and a dispense position and comprising a set of actuator notches, each actuator notch configured to contact a lever arm of the lever member at an actuator contact point, wherein the actuator further comprises a dispensing cylinder having an opening for liquid flowthrough and is slideably received within an outlet bore in the housing, wherein the dispensing cylinder of the actuator is configured to receive the pump nozzle of the refill liquid container, wherein movement of the actuator between the rest position and the dispense position causes the dispensing cylinder to slideably move within the outlet bore and does not create gaps for insertion of a ligature between the dispensing cylinder and the outlet bore, wherein the pump stabilizing member is positioned above the outlet bore and is configured to receive the pump assembly of the refill liquid container when the refill liquid container is inserted into the dispenser, and wherein movement of the actuator from the rest position to the dispense position compresses the pump of the refill liquid container; and an activator member comprising an exterior portion and an interior portion, wherein the exterior portion comprises a contact surface accessible on an exterior side of the front surface of the housing, and wherein the interior portion is configured to contact the first lever section of the lever member at an activator contact point.
16. The dispenser of claim 15, wherein the lever section further comprises: (a) a first lever distance measured from the pivot to the activator contact point, and (b) a second lever distance measured from the pivot to an actuator contact point; wherein the activator member is configured to receive an application of an input force along a first axis and apply a first output force to the first lever section of the lever member; wherein the lever member, in response to the first output force, pivots from the first position to the second position and applies a second output force to the actuator; wherein the actuator, in response to the second output force, moves from the rest position to the dispensing position along a second axis that is substantially perpendicular to the first axis; and wherein the first lever distance is greater than the second lever distance.
17. The dispenser of claim 15, wherein the exterior portion of the activator member comprises tapered side walls that extend externally from the front surface of the housing to the contact surface, and wherein exterior portion and the contact surface of the activator member are substantially devoid of ligature anchoring points.
18. The dispenser of claim 15, wherein the activator member is a push button.
19. The dispenser of claim 15, wherein the opening of the first cylinder of the actuator has a diameter between about 1.5 cm and about 2.5 cm, wherein the actuator further comprises a clip receptacle configured for receiving a clip for attaching the pump nozzle to the actuator thereby preventing access to the interior of the housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features and advantages of the present disclosure will become better understood with regard to the following description, appended claims, and accompanying drawings wherein:
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DETAILED DESCRIPTION
(18) The dispensers disclosed herein possess a unique and innovative design that confers increased safety features. Provided herein are anti-ligature dispensers with a contoured and resilient housing design that prevents attachment of ligatures that could be used to cause harm to individuals. Further, the instant disclosure describes an inventive dispenser system with a gap-free and contoured activator member that provides additional safety while maintaining the mechanical efficiency necessary to allow easy operation of the device. The anti-ligature dispensers disclosed herein may include additional safety features as will be described in more detail below.
(19) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as those commonly understood by one of ordinary skill in the art to which this invention belongs. Standard techniques are used unless otherwise specified. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present disclosure, suitable methods and materials are described below. The materials, methods and examples are illustrative only, and are not intended to be limiting. All publications, patents and other documents mentioned herein are incorporated by reference in their entirety.
(20) As used herein, the singular forms “a,” “an,” and “the” include the plural referents unless the context clearly indicates otherwise.
(21) The term “about” refers to the variation in the numerical value of a measurement, e.g., diameter, weight, length, volume, angle degrees, etc., due to typical error rates of the device used to obtain that measure. In one embodiment, the term “about” means within 5% of the reported numerical value, preferably, the term “about” means within 3% of the reported numerical value.
(22) It is an aspect of this disclosure to provide an anti-ligature dispenser that is substantially devoid of ligature attachment or anchoring points when mounted to a surface, such as a wall or pillar. The term “substantially” means that the anti-ligature dispenser provided herein has an exterior surface that, when mounted to a surface, does not have any edges, corners, gaps, or other features that provide an attachment point for a ligature (e.g., rope, string, sheet, fabric, cord, and the like) supporting more than about 2 kg to about 5 kg of weight. For instance, the anti-ligature dispensers described herein may include a back mounting plate for mounting the dispenser to a surface wherein the contact between the dispenser and the mounting surface is substantially devoid of gaps for which a ligature could be attached or anchored. Further, the anti-ligature dispensers described herein may include a contoured, smooth and rounded front surface that is substantially devoid of ligature anchoring points.
(23) Referring now to
(24) In particular embodiments, the back mounting plate 20 includes a perimeter flange 30 that extends outwardly from the back mounting plate 20. In such embodiments, the front housing cover 25 is sized such that the cover edge 28 (see
(25) In particular embodiments, the housing 15 of the anti-ligature dispenser may be made wholly or partially from a material with high yield strength to resist deformation. For instance, the back mounting plate 20, the front housing cover 25, or both may be made from a strong plastic or metal material that is not easily cracked, dented, or otherwise distorted so as to allow access to the interior or enable attachment of a ligature. Further, the back mounting plate 20 may be made from a strong plastic or metal material that is not easily distorted and pulled from its mounting surface so as to create a gap between the mounting surface and the dispenser from which to attach or anchor a ligature. As one having ordinary skill in the art would understand, the term “yield strength” is defined as the stress at which a predetermined amount of permanent deformation to the material occurs. Suitable housing material may have a yield strength of at least about 100 MPa. In some embodiments, the yield strength should be at least about 130 MPa. In yet other embodiments, the yield strength is about 160 MPa or more. In other embodiments, the material may have a yield strength of at least about 275 MPa. In yet other embodiments, a suitable material will have a yield strength of about 100 MPa, 105 MPa, 110 MPa, 115 MPa, 120 MPa, 125 MPa, 130 MPa, 135 MPa, 140 MPa, 145 MPa, 150 MPa, 155 MPa, 160 MPa, 165 MPa, 170 MPa, 175 MPa, 180 MPa, 185 MPa, 190 MPa, 195 MPa, 200 MPa, 210 MPa, 220 MPa, 230 MPa, 240 MPa, 250 MPa, 260 MPa, 270 MPa, 280 MPa, 290 MPa, 300 MPa, or more. The housing of the dispenser may be made from hard plastic, glass filled plastic, or metal, using art-standard molding or die cast techniques. Exemplary metals include stainless steel, zinc, and aluminum. In some embodiments, the anti-ligature dispenser is made from aluminum. Thus, the anti-ligature dispenser housing provided herein is not easily cracked, distorted, or dented therefore providing for a housing surface that is substantially devoid of ligature anchoring points when in a closed position (i.e., operational configuration) and mounted to a surface.
(26) As depicted in
(27) Also shown in
(28) The anti-ligature dispenser of the present disclosure may also include a dispensing system for the dispensing of a discrete amount of material, such as a liquid. The components of the dispensing system can be seen in
(29) The dispensing system of the anti-ligature dispenser 10 will now be explained in further detail.
(30) In some embodiments, a liquid or foam pump and refill container are used with the anti-ligature dispensers provided herein. The pump stabilizer 85 holds the pump in a position wherein the actuator 80 can cause dispensation of a discrete amount of liquid or foam from the container by actuating the pump. For instance, in an exemplary embodiment, container 90 is a disposable liquid refill container with a foam pump 95. The pump 95 includes a dispensing nozzle 100 that, when compressed into the body of the pump 95, causes a discrete amount of liquid or foam to be dispensed. In some embodiments, the dispensing nozzle 100 is comprised of two cylindrical portions; a wider cylindrical portion forming a nozzle shoulder 102 and a thinner cylindrical portion forming the nozzle tip 104 wherein the nozzle shoulder 102 and nozzle tip 104 are separated by an annular recess 106 (see
(31) Prior to any force being applied to the system, the actuator 80 is in a rest position and seated on the dispensing platform via actuator seat 180 (see
(32) In operation, the actuator 80 is moved against biasing springs 109 and into its dispensing position where it can act upon the pump 95. In a particular embodiments, the dispensing system is activated by manual force applied to the activator member 65, which is translated to an upward movement by lever member 75 and application of an output force on the actuator 80 sufficient to overcome the biasing force of the biasing springs 109. As shown in
(33) As shown in
(34) The dispensing system of the anti-ligature dispenser disclosed herein allows for efficient dispensing of foam or liquid while maintaining the anti-ligature design. As noted above, the activator member 65 has sidewalls 66 that taper to the contact surface 68. The smooth, contoured design of the activator member 65 is substantially devoid of ligature anchoring points. Further, the axis of the manual input force F1 applied to the activator member 65 is substantially perpendicular to a hypothetical vertical axis A of the dispenser 10 when mounted to a surface (see
(35) Another benefit of the dispenser design provided herein is that it comprises the above-discussed anti-ligature features while maintaining adequate mechanical efficiency of the dispensing system, which is determined by the amount of input force needed to cause actuation and dispensing of an adequate amount of material (see, e.g., Example 1). The mechanical efficiency of this system may be further aided (i.e., by requiring less input force for adequate dispensing) by increasing the length of the first lever section 185 of lever member 75 as compared to the second lever section 190. For instance, as shown in
(36) In addition, the lever angle of lever member 75 should be large enough to maintain the mechanical efficiency of the system. For instance, as shown in
(37) The anti-ligature dispensers provided herein may be used to dispense foam material, such as foam soap, from a refill container with a suitable foam pump system. Refill containers with foam pump systems are commercially available, e.g., the GOJO refill 5161 or 5162 (GOJO Industries, Inc., Akron, Ohio). In some embodiments, the inner dispensing cylinder 125 has a flowthrough diameter that is optimized for dispensing foam. In such embodiments, the diameter is between about 1.5 cm and about 3.0 cm, preferably between about 1.9 cm and about 2.8 cm, more preferably between about 2.0 cm and about 2.5 cm. In other embodiments, the flowthrough diameter is in a range of about 1.7 cm to about 2.3 cm or about 1.8 cm to about 2.2 cm. In yet other embodiments, the flowthrough diameter is about 1.9 cm. In other embodiments, the inner dispensing cylinder 125 has a flowthrough diameter that is optimized for liquid, such as liquid soap, and has a diameter between about 1.0 cm and about 3.0 cm.
(38) The dispensing system of the anti-ligature dispenser may also include an activator guide cylinder 235.
(39) Additional safety features may be added to some embodiments of the anti-ligature dispenser. Some embodiments may include a key and latch mechanism for preventing access to the interior.
(40) Other embodiments include a security device that secures the dispensing nozzle of the pump to the actuator thereby preventing an individual from displacing the nozzle from the inner dispensing cylinder and accessing the interior of the dispenser housing. For instance,
(41) The disclosure now being generally described, it will be more readily understood by reference to the following examples, which are included merely for purposes of illustration of certain aspects and embodiments of the present disclosure, and are not intended to limit the disclosure.
Example 1. Mechanical Function Over Time
(42) To test the mechanical functionality of the dispensing system over time, an anti-ligature dispenser as described herein was installed on a plywood wall. A soap container was installed into the dispenser and force-to-press was tested for 500 cycles. The amount of force needed to press the activator mechanism was measured at time 0 and after 500 cycles. Five measurements were taken for both time points. After 500 cycles, the average amount of force needed to press the button did not decrease significantly. There was no apparent damage, wear, or leakage to the unit. The unit was then tested for a life cycle of 100,000 cycles using a ¾ inch bore pneumatic cylinder tuned to smoothly push the activator member about once every second. The soap dispenser showed no signs of wear or degradation after 100,000 cycles and the amount of force needed to press the button did not decrease significantly.
Example 2. Yield Strength
(43) To test the force-to-yield of anti-ligature dispenser housing made from different materials, an impact study was carried out and analysis performed for aluminum alloy-1, aluminum alloy-2, and aluminum alloy-3. The loads were applied to simulate the impact forces applied to yield the front cover material. Linear analysis was performed using SOLIDWORKS Simulation Express (Dassault Systemes Solidworks Corporation, Waltham, Mass., USA). Due to software limitations, the model was over-constrained and run as a “fixed” constraint. Two load cases were used. Load case #1 tested a load applied directly to a 1.5 inch diameter area on the front and center of the front housing. Load case #2 tested a load applied directly to a 1.5 inch diameter area on the side of the front housing. The applied force required to yield the cover shape is shown in Table 1.
(44) TABLE-US-00001 TABLE 1 Force-to-Yield of the Front Housing Force-to-Yield (lbs.) Load #1 Load #2 Aluminum alloy-1 340 1,300 Aluminum alloy-2 575 2,300 Aluminum alloy-3 450 1,800
(45) The impact force required to yield the back mounting plate was also tested. In this load simulation, the simulation was run to determine the amount of force needed to bend the back mounting plate and create a gap between the back mounting plate and the mounting surface. The results are summarized in Table 2.
(46) TABLE-US-00002 TABLE 2 Force-to-Yield of the Back Mounting Plate Force-to-Yield (lbs.) Aluminum alloy-1 100 Aluminum alloy-2 170 Aluminum alloy-3 140
(47) All publications and patents mentioned herein are hereby incorporated by reference in their entirety as if each individual publication or patent was specifically and individually indicated to be incorporated by reference.
(48) While specific embodiments of the subject disclosure have been discussed, the above specification is illustrative and not restrictive. Many variations of the disclosure will become apparent to those skilled in the art upon review of this specification and the claims below. The full scope of the disclosure should be determined by reference to the claims, along with their full scope of equivalents, and the specification, along with such variations.