AN IGNITION SYSTEM AND METHOD CONTROLLING SP ARK IGNITED COMBUSTION ENGINES
20210180555 · 2021-06-17
Assignee
Inventors
Cpc classification
F02P9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/0435
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/0838
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P5/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P2017/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02P9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to an improved ignition system for spark ignited combustion engines. According to the invention the voltage over a coil winding 6P on the primary side of the ignition coil is regulated to a sufficiently low voltage level during timed periods of the ignition cycle, such that at least one function out of three in total, i.e. prevention of premature spark-on-make, or spark suppression after onset of ignition, or improved frequency response between primary and secondary side of the ignition coil after end of ignition, is obtained. When applied in an inductive ignition system a differential amplifier (8) may be connected over the primary winding 6P regulating a control switch 2CS via a drive unit (9). The invention is preferably implemented in ignition systems with ion sense circuitry 5C,5R on the secondary side of the ignition coil, and implementing all three functions.
Claims
1-20. (canceled)
21. An ignition system for a spark ignited combustion engine comprising: a control winding and a secondary winding of an ignition coil magnetically coupled to each other; the secondary winding of the ignition coil having a first terminal connected to a spark plug; wherein the control winding is connected to a control system with at least one predetermined voltage interval reference, wherein the control system controls the voltage across said control winding within the predetermined voltage interval reference such that impedance of the secondary winding of the ignition coil is influenced; a supply voltage source supplying a nominal voltage level to the ignition system; a control switch arranged in series with the control winding controlling flow of current through the control winding from the supply voltage source; and a voltage measuring circuit is connected over the control winding for measuring the voltage applied over the control winding and that a voltage control circuit is connected to the voltage measuring circuit and in response to the measured voltage controls a conductive state of the control switch in a linear region in transfer characteristics of the switch, maintaining the measured voltage applied over the control winding below a predetermined voltage level lower than the nominal voltage level of the supply voltage source during at least a part of an ignition event.
22. An ignition system for spark ignited combustion engines according to claim 21, wherein the ignition system has ion sense functionality with the secondary winding of the ignition coil having a first terminal connected to a spark plug and with an ion sense measuring circuit connected to a second terminal of the secondary winding of the ignition coil, said ion sense circuit including a capacitance applying a measuring voltage over the spark plug after having been charged by spark current.
23. An ignition system for spark ignited combustion engines with ion sense functionality according to claim 22, wherein the ignition coil has a primary winding and a secondary winding magnetically coupled to each other, with the primary winding connected to a supply voltage source for providing energy for a spark event and with the secondary winding having a first terminal connected to a spark plug so that a secondary voltage across the secondary winding is applied to a spark gap of the spark plug; the ion sense measuring circuit is connected to a second terminal of the secondary winding including a bias voltage source providing a biasing voltage to the spark gap after the spark event for ion-sensing; the control system including a voltage measuring circuit connected over the control winding for measuring the voltage applied over the control winding, and a voltage control circuit connected to the voltage measuring circuit and in response to the measured voltage controls the conductive state of a control switch arranged in series with the control winding controlling the flow of current through the control winding such that the measured voltage over the control winding is maintained within at least one predetermined voltage interval reference and below a voltage threshold level lower than the nominal supply voltage level under at least a part of a charge phase or a spark phase or during the following combustion.
24. An ignition system for spark ignited combustion engines with ion sense functionality according to claim 23, wherein the control winding and the primary winding of the ignition coil is one and the same winding.
25. An ignition system for spark ignited combustion engines with ion sense functionality according to claim 24, wherein the primary winding in one terminal end is connected to supply voltage source.
26. An ignition system for spark ignited combustion engines with ion sense functionality according to claim 23, wherein the control winding and the primary winding of the ignition coil are two separated windings.
27. An ignition system for spark ignited combustion engines with ion sense functionality according to claim 26, wherein the primary winding in one terminal end is connected to supply voltage source via a capacitive charge and discharge circuit, including at least one independent coil winding and a capacitance in the capacitive charge and discharge circuit.
28. An ignition system for spark ignited combustion engines according to claim 21, wherein the control winding and the windings of the ignition coil are magnetically coupled to each other.
29. An ignition system for spark ignited combustion engines according to claim 21, wherein the voltage measuring circuit controls the conductive state of the control switch maintaining the measured voltage applied over the control winding below a predetermined voltage level lower than the nominal voltage level of the supply voltage source during a charge phase, the spark phase and during the following combustion.
30. A method for controlling an ignition system for spark ignited combustion engines, characterized in following steps: measuring a voltage applied over a control winding magnetically coupled to a secondary winding of an ignition coil; and regulating the voltage over the control winding by regulating conductivity of an electronic switch in a linear region in transfer characteristics of the electronic switch during at least a part of a charge phase, or an end of a spark phase or at least during the subsequent combustion following end of spark phase, during regulation of the voltage over the control winding keeping the voltage over the control winding within at least one predetermined voltage interval reference such that impedance of the secondary winding of the ignition coil is influenced.
31. A method for controlling an ignition system for spark ignited combustion engines according to claim 30, wherein an ion sense signal is measured in a circuit of the secondary winding representative for ionization degree in a spark plug gap connected to the secondary winding.
32. A method for controlling an ignition system for spark ignited combustion engines according to claim 31, characterized in that during regulation of the voltage over the control winding keeping the voltage over the control winding within at least one predetermined voltage interval reference and below a voltage threshold level lower than the nominal supply voltage level under at least a part of the charge phase or the spark phase or during the following combustion.
33. A method according to claim 32, comprising the steps of: regulating the voltage over the control winding (6P or 6E) during at least a part of the charge phase; wherein during regulation of the voltage over the control winding keeping the voltage over the control winding below at least one threshold level selected below the nominal supply voltage level, safeguarding from pre-mature sparks during charging of the primary winding without use of spark-on-make diodes in the secondary circuit.
34. A method according to claim 33, wherein the selected threshold level is corresponding to a voltage level in a range 0.5-84% of the nominal supply voltage level, i.e. with a 12-volt battery as supply voltage source a voltage level in a range 0.01-10 volts.
35. A method according to claim 32, comprising the steps of: regulating the voltage over the control winding during the end of the spark phase; wherein during regulation of the voltage over the control winding keeping the voltage over the control winding below at least one threshold level selected below the nominal supply voltage level, ending the spark at onset of said regulation.
36. A method according to claim 35, wherein the selected threshold level is corresponding to a voltage level in a range 0.1-30% of the nominal supply voltage level, i.e. with a 12-volt battery as supply voltage source a voltage level in a range 0.01-3.6 volts.
37. A method according to claim 32, comprising the steps of: regulating the voltage over the control winding during a subsequent combustion following end of spark discharge; wherein during regulation the voltage over the control winding keeping the voltage over the control winding below at least one threshold level selected below the nominal supply voltage level, improving ion sense capabilities and especially detection of high frequency content in the ion sense system.
38. A method according to claim 37, wherein the selected threshold level is corresponding to a voltage level in a range 0.1-30% of the nominal supply voltage level, i.e. with a 12-volt battery as supply voltage source a voltage level in a range 0.01-3.6 volts.
39. A method for controlling an ignition system for a spark ignited combustion engine comprising: a control winding and a secondary winding of an ignition coil magnetically coupled to each other, the secondary winding of the ignition coil having a first terminal connected to a spark plug, wherein an electronic switch is selected from a group of switches consisting of: IGBT, PET, MOSFET and bipolar transistors, all having a linear region in transfer characteristics, is connected in series with the control winding, and that conductivity of said electronic switch is regulated in this linear region such that a voltage over the control winding is maintained at a sufficient low voltage level below the nominal supply voltage level under at least a part of a charge phase, or a spark phase or during a following combustion.
40. A method for controlling an ignition system according to claim 39, wherein the conductivity of said electronic switch is regulated in this linear region such that the voltage over the control winding is maintained at a constant voltage level below the nominal supply voltage level during at least a part of the charge phase, the spark phase and a combustion phase.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF CONVENTIONAL IGNITION SYSTEMS
[0061] In the following description the following terminology is used:
[0062] Supply voltage source; represents the voltage source that provides the voltage source for the ignition system, and this supply voltage source may preferably be a battery, or alternatively generator windings driven by the engine in battery less engines. Most often a 12-volt supply voltage source in form of a battery is used, but other voltage sources may be used such as generators in hand-held engines.
[0063] Power switch; represents the switch that connects the supply voltage source to ground via the primary winding of the ignition coil in typical inductive ignition systems or the inductor in capacitive ignition systems. In embodiments shown in drawings of preferred embodiments semiconductor switches are used for the power switch, but it should be clear that any kind of power switch may be used, unless the power switch and the control switch is one and the same switch as implemented in inductive ignition systems.
[0064] Control switch; represents the switch that is controlled during the ignition event in order to regulate the voltage over the control winding. This switch may preferably be located between one end of the control winding coil and electrical ground but may also be located between the other end of the control winding coil and the supply voltage terminal. In the simplest implementation in an inductive discharge ignition system the Power switch and the control switch may preferably be one and the same switch.
Inductive Discharge Ignition (IDI) system
[0065] In
[0066] During the spark phase a capacitance 5c can be charged. After the spark phase the capacitance 5c can be discharged in order to measure an ion current through the spark gap. This current is measured over the measurement resistance 5r and can be extracted as an ion current signal IS. The current flows through the secondary winding 6S, which lowpass filters the current, reducing the bandwidth of the signal IS measured in 5r. The secondary winding has a large inductance, and therefore a large impedance for high frequency signals. This implies that information in the upper end of the frequency spectrum is lost.
[0067] Spark-on-make diode 3 is sometimes used to prevent involuntary spark discharge during charge phase. With a low turnover ratio, or a low supply voltage, this may not be needed. The induced voltage on the secondary side during charge phase is determined by the supply voltage and the ignition coil turnover ratio. Most often a functional requirement is applied that the ignition system shall not induce a spark during charge, even if the supply voltage may reach 40-50 volt in a 12V battery system. These higher voltages may occur occasionally, and this is the reason why spark-on-make diodes are required, and thus why conventional ion current detection circuitry is not feasible in conventional IDI systems.
[0068] Note that the proposed invention does not need spark-on-make diode to prevent sparks during charge and can still use a conventional ion current detection circuit.
[0069] In conventional IDI systems the spark typically last as long as there is enough energy in the ignition coil 6 to maintain the spark. When the spark is extinguished, there will be a non-negligible amount of residual energy left in the coil. This residual energy causes ringing in the measured ion current signal IS. Moreover, when there is not enough energy to maintain a persistent spark, the energy could still cause restrikes, which have an impact on the spark plug wear. By suppressing the spark at a given time instance, the number of restrikes can be minimized, and thus spark plug life prolonged.
[0070] To have control of the spark duration, to control ignite ability, spark plug wear and ion current ringing, it is necessary to have the possibility to turn the spark off, i.e., “spark suppression”.
[0071] The residual energy in the coil may be reduced if the control winding is short circuited by using a switch (not shown) in parallel to the control winding 6P. Using such a switch a low impedance can be achieved on the primary side, which transformed to the secondary side, will lower the impedance on the secondary side. Thus, improving the frequency response. However, switches used in this manner are not always forward biased and are therefore not working in their linear operating range. For either small or negative currents, the switch is not conducting very well.
[0072] A switch, as described above, used as a short circuit device will not be forward biased when the magnetic energy stored in the ignition coil runs out. Therefore, such a switch would only conduct current as long as the ignition coil is charged enough.
[0073] Another drawback with this solution is that the residual magnetic energy in the core is limited. This means that once the core is out of magnetic energy, the coil can no longer drive a current through the switch, and therefore the switch stops acting as a short circuit over the primary, and the frequency response goes back to normal. Furthermore, by turning the semiconductor switch off transients will be introduced in the ion current. Using a semiconductor switch over the primary winding results in practical limitations or drawbacks such as inability of conducting current in both directions. A semiconductor switch is not a linear component. This implies that when the current through the component goes toward zero, transients will be introduced on the secondary side.
Capacitive Discharge Ignition (CDI) system
[0074] In
[0075] Conventional CDI systems do not easily allow spark suppression. The power switch indicated in 2, typically a Triac switch, has practical limitations that do not allow for opening the primary circuit at will.
[0076] In conventional CDI systems the spark duration is typically controlled by changing the energy stored in the charge capacitor 6C.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Inductive Discharge Ignition (IDI) System
[0077] In
[0078] By regulating the voltage across the control winding during the charge phase, it is possible to limit the generated voltage on the secondary during the charge phase, and thereby eliminate the need of the spark-on-make diode 3 (see
[0079] Spark suppression is achieved with the same switch 2CS, and by controlling a low voltage across the control winding at the end of the spark phase. The spark suppression allows for turning the spark off by reducing the secondary voltage, by introducing the low voltage on the primary, which is transformed to the secondary. By controlling a low enough voltage on the control winding, the secondary voltage can be reduced enough to no longer reach the spark gap breakdown voltage required to create, or maintain a persistent, spark.
[0080] In order to increase the information from the measured ion current, which is done directly after the spark suppression, it is desirable to lower the impedance for higher frequency signals. This can be achieved by the inventive feedback loop, feedback gain control and switch, as shown in
[0081] By letting the feedback control the control switch 2CS it is possible to regulate a constant voltage across the control winding 6P, thus creating an AC short circuit, over the primary. Transformed to the secondary side this will reduce the impedance acting on the ion current. Thereby increasing the frequency response on the secondary side, which in turn will allow for higher frequencies to be measured in 5R.
[0082] The switch 2CS used to control the conductivity is in principle shown in
[0083] The transfer characteristics of a conventional IGBT switch is shown in
[0084] Similar transfer characteristics of a conventional MOSFET switch is shown in
[0085] Basically, the voltage regulation works as follows. The differential amplifier 8 in
[0086] The effect of the inventive ignition system is shown in
[0087] As seen in
[0088] The secondary current declines at constant rate during the spark phase and when the energy in the secondary coil is insufficient to maintain the spark, the spark will be extinguished. However, a residual amount of energy will still be left in the magnetic circuit, and this causes an oscillating ringing as seen in the window RF in
[0089] Turning now to
[0090] The effect of voltage regulation over the control winding to a sufficiently low level may be used to suppress the spark, i.e. extinguish the spark before the energy in the secondary is fully exhausted. The total time for the spark may be set in the ignition system to a time period indicated by t.sub.SS in
[0091] The effect of voltage regulation over the control winding to a sufficiently low level may be used to increase the frequency response on the secondary side, which in turn will allow for higher frequencies to be measured by ion sense circuitry. The voltage level to be regulated may be the same level as applied during spark suppression, i.e. in a 12 volt system regulated to a voltage kept at 0.001-3.6 volt. Besides increase of frequency response, i.e. capabilities to detect higher frequencies, the entire measuring window will also be extended, without any limits in duration. The order of extension is marked as XMR, Extended Measuring Range, in
[0092] Three different ignition circuits have been tested with respect to frequency response, or bandwidth, in the ion sense signal IS. The frequency response has been tested by applying an electrical disturbance on the secondary side in form of a 10 kHz square wave. It was then measured how much of the disturbance was transferred through the secondary winding. The result is shown in
[0093] The first ignition circuit tested includes a semiconductor switch connected in parallel to the primary, and the IS signal picked up in the secondary circuit is seen as “S.C. Primary”. By using this semiconductor switch the control winding may be short circuited at will.
[0094] The second ignition circuit tested is a conventional circuit, and the IS signal picked up in the secondary circuit is seen as “Normal”.
[0095] The third ignition circuit tested includes the inventive voltage regulation over the control winding, and the IS signal picked up in the secondary circuit is seen as “Reg. U.sub.CS”. It is seen here that the frequency response is best when using the inventive circuitry because most of the disturbance signal, the square wave, is present in the IS signal. In other words, the inventive circuitry allows for more frequency content to pass through the secondary side winding. This is beneficial, as a greater bandwidth in the ion sense signal means more information in said signal.
Capacitive Discharge Ignition (CDI) system
[0096] In
[0097] By utilizing a differential amplifier, a driver unit 9 and a control switch 2CS it is possible to control the voltage across the control winding, thus creating an AC short circuit.
[0098] After the spark phase, spark suppression may be achieved with the same switch 2CS, and by controlling a low voltage across the control winding. The spark suppression allows for turning the spark off by reducing the secondary voltage, by introducing the low voltage on the primary, which is transformed to the secondary. By controlling a low enough voltage, the secondary voltage can be reduced enough to no longer reach the spark gap breakdown voltage required to create a spark. During the subsequent measuring phase the voltage regulation may continue in the same manner as disclosed for the IDI system, which transformed to the secondary side will reduce the impedance acting on the ion current signal IS. Hereby increasing the frequency response bandwidth on the secondary side, which in turn will allow for higher frequencies to be measured in the ion current signal IS as measured over the measuring resistance 5R.
System Layout
[0099] In
Timing Chart
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[0101] It is also indicated in