METHOD AND DEVICE FOR CONTROLLING CONSTANT-DIAMETER GROWTH OF MONOCRYSTAL SILICON AND STORAGE MEDIUM
20210262115 · 2021-08-26
Assignee
Inventors
Cpc classification
G06F17/18
PHYSICS
International classification
C30B15/22
CHEMISTRY; METALLURGY
Abstract
A method and device for controlling constant-diameter growth of monocrystalline silicon and a storage medium, relating to the technical field of crystal fabrication, which can automatically adjust the controlling level of the crystal constant-diameter growth, to in turn control the crystal diameter better. The particular technical solution includes: acquiring PID initial values of an i-th cycle period; correcting the PID initial values of the i-th cycle period, and obtaining PID corrected values of the i-th cycle period; and according to the PID corrected values of the i-th cycle period, controlling a crystal growth diameter of the i-th cycle period. The present application is used to control constant-diameter growth of monocrystalline silicon.
Claims
1. A method for controlling constant-diameter growth of monocrystalline silicon, wherein the method comprises: acquiring PID initial values of an i-th cycle period, wherein the PID initial values include an initial value of a proportion component P, an initial value of an integration component I and an initial value of a differentiation component D, and i≥1; correcting the PID initial values of the i-th cycle period, and obtaining PID corrected values of the i-th cycle period, wherein the PID corrected values include a corrected value of the proportion component P, a corrected value of the integration component I and a corrected value of the differentiation component D; and according to the PID corrected values of the i-th cycle period, controlling a crystal growth diameter of the i-th cycle period.
2. The method according to claim 1, wherein the step of acquiring the PID initial values of the i-th cycle period comprises: determining PID corrected values of an (i−1)-th cycle period to be the PID initial values of the i-th cycle period.
3. The method according to claim 1, wherein the step of correcting the PID initial values of the i-th cycle period, and obtaining the PID corrected values of the i-th cycle period comprises: setting, in the i-th cycle period, a target threshold of the proportion component P and a corresponding adaptive parameter, a target threshold of the integration component I and a corresponding adaptive parameter and a target threshold of the differentiation component D and a corresponding adaptive parameter; according to the target threshold of the proportion component P and the corresponding adaptive parameter, calculating to obtain the corrected value of the proportion component P; according to the target threshold of the integration component I and the corresponding adaptive parameter, calculating to obtain the corrected value of the integration component I; and according to the target threshold of the differentiation component D and the corresponding adaptive parameter, calculating to obtain the corrected value of the differentiation component D.
4. The method according to claim 3, wherein the step of setting the target threshold of the proportion component P of the i-th cycle period and the corresponding adaptive parameter comprises: acquiring a diameter difference of the i-th cycle period, wherein the diameter difference is a difference between a target crystal diameter and a real-time crystal diameter; setting 1/100-½ of an absolute value of the diameter difference of the i-th cycle period to be the target threshold of the proportion component P; setting 1/1000- 1/10000 of the initial value of the proportion component P of the i-th cycle period to be a first adaptive parameter of the proportion component P; and setting 1/10000- 1/100000 of the initial value of the proportion component P of the i-th cycle period to be a second adaptive parameter of the proportion component P.
5. The method according to claim 4, wherein the step of, according to the target threshold of the proportion component P and the corresponding adaptive parameter, calculating to obtain the corrected value of the proportion component P comprises: according to the diameter difference of the i-th cycle period and the target threshold of the proportion component P and the corresponding adaptive parameter, by using a first formula, calculating to obtain the corrected value of the proportion component P, wherein the first formula comprises:
P.sub.i.sub.
6. The method according to claim 4, wherein the step of acquiring the diameter difference of the i-th cycle period comprises: collecting an initial crystal diameter of the i-th cycle period; setting the target crystal diameter of the i-th cycle period; and according to the crystal growth diameter of the i-th cycle period and the target crystal diameter of the i-th cycle period, calculating to obtain the diameter difference of the i-th cycle period.
7. The method according to claim 3, wherein the step of setting the target threshold of the integration component I of the i-th cycle period and the corresponding adaptive parameter comprises: acquiring diameter differences of the i-th cycle period and M cycle periods preceding the i-th cycle period, wherein M≤i−1; calculating an average value of all of the diameter differences of the M+1 cycle periods; setting 1/100-½ of the average value to be the target threshold of the integration component I; setting 1/1000- 1/10000 of the initial value of the integration component I of the i-th cycle period to be a first adaptive parameter of the integration component I; and setting 1/10000- 1/100000 of the initial value of the integration component I of the i-th cycle period to be a second adaptive parameter of the integration component I.
8. The method according to claim 7, wherein the step of, according to the diameter difference and the target threshold of the integration component I and the corresponding adaptive parameter, calculating to obtain the corrected value of the integration component I comprises: according to the diameter difference and the target threshold of the integration component I and the corresponding adaptive parameter, by using a second formula, calculating to obtain the corrected value of the integration component I, wherein the second formula comprises:
I.sub.i.sub.
9. The method according to claim 3, wherein the step of setting the target threshold of the differentiation component D of the i-th cycle period and the corresponding adaptive parameter comprises: acquiring diameter differences of the i-th cycle period and M cycle periods preceding the i-th cycle period, wherein M≤i−1; calculating a standard deviation of all of the diameter differences of the M+1 cycle periods; setting 1/100-½ of the standard deviation to be the target threshold of the differentiation component D; setting 1/1000- 1/10000 of the initial value of the differentiation component D of the i-th cycle period to be a first adaptive parameter of the differentiation component D; and setting 1/10000- 1/100000 of the initial value of the differentiation component D of the i-th cycle period to be a second adaptive parameter of the differentiation component D.
10. The method according to claim 9, wherein the step of, according to the target threshold of the differentiation component D and the corresponding adaptive parameter, calculating to obtain the corrected value of the differentiation component D comprises: according to the diameter difference and the target threshold of the differentiation component D and the corresponding adaptive parameter, by using a third formula, calculating to obtain the corrected value of the differentiation component D, wherein the third formula comprises:
11. A device for controlling constant-diameter growth of monocrystalline silicon, wherein the device for controlling constant-diameter growth of monocrystalline silicon comprises a processor and a memory, the memory stores at least one computer instruction, and the computer instruction is loaded and executed by the processor to implement the steps of: acquiring PID initial values of an i-th cycle period, wherein the PID initial values include an initial value of a proportion component P, an initial value of an integration component I and an initial value of a differentiation component D, and i≥1; correcting the PID initial values of the i-th cycle period, and obtaining PID corrected values of the i-th cycle period, wherein the PID corrected values include a corrected value of the proportion component P, a corrected value of the integration component I and a corrected value of the differentiation component D; and according to the PID corrected values of the i-th cycle period, controlling a crystal growth diameter of the i-th cycle period.
12. A computer-readable storage medium, wherein the storage medium stores at least one computer instruction, and the computer instruction is loaded and executed by a processor to implement the steps of: acquiring PID initial values of an i-th cycle period, wherein the PID initial values include an initial value of a proportion component P, an initial value of an integration component I and an initial value of a differentiation component D, and i≥1; correcting the PID initial values of the i-th cycle period, and obtaining PID corrected values of the i-th cycle period, wherein the PID corrected values include a corrected value of the proportion component P, a corrected value of the integration component I and a corrected value of the differentiation component D; and according to the PID corrected values of the i-th cycle period, controlling a crystal growth diameter of the i-th cycle period.
13. The device according to claim 11, wherein the step of acquiring the PID initial values of the i-th cycle period comprises: determining PID corrected values of an (i−1)-th cycle period to be the PID initial values of the i-th cycle period.
14. The device according to claim 11, wherein the step of correcting the PID initial values of the i-th cycle period, and obtaining the PID corrected values of the i-th cycle period comprises: setting, in the i-th cycle period, a target threshold of the proportion component P and a corresponding adaptive parameter, a target threshold of the integration component I and a corresponding adaptive parameter and a target threshold of the differentiation component D and a corresponding adaptive parameter; according to the target threshold of the proportion component P and the corresponding adaptive parameter, calculating to obtain the corrected value of the proportion component P; according to the target threshold of the integration component I and the corresponding adaptive parameter, calculating to obtain the corrected value of the integration component I; and according to the target threshold of the differentiation component D and the corresponding adaptive parameter, calculating to obtain the corrected value of the differentiation component D.
15. The device according to claim 14, wherein the step of setting the target threshold of the proportion component P of the i-th cycle period and the corresponding adaptive parameter comprises: acquiring a diameter difference of the i-th cycle period, wherein the diameter difference is a difference between a target crystal diameter and a real-time crystal diameter; setting 1/100-½ of an absolute value of the diameter difference of the i-th cycle period to be the target threshold of the proportion component P; setting 1/1000- 1/10000 of the initial value of the proportion component P of the i-th cycle period to be a first adaptive parameter of the proportion component P; and setting 1/10000- 1/100000 of the initial value of the proportion component P of the i-th cycle period to be a second adaptive parameter of the proportion component P.
16. The device according to claim 14, wherein the step of, according to the target threshold of the proportion component P and the corresponding adaptive parameter, calculating to obtain the corrected value of the proportion component P comprises: according to the diameter difference of the i-th cycle period and the target threshold of the proportion component P and the corresponding adaptive parameter, by using a first formula, calculating to obtain the corrected value of the proportion component P, wherein the first formula comprises:
P.sub.i.sub.
17. The device according to claim 15, wherein the step of acquiring the diameter difference of the i-th cycle period comprises: collecting an initial crystal diameter of the i-th cycle period; setting the target crystal diameter of the i-th cycle period; and according to the crystal growth diameter of the i-th cycle period and the target crystal diameter of the i-th cycle period, calculating to obtain the diameter difference of the i-th cycle period.
18. The device according to claim 14, wherein the step of setting the target threshold of the integration component I of the i-th cycle period and the corresponding adaptive parameter comprises: acquiring diameter differences of the i-th cycle period and M cycle periods preceding the i-th cycle period, wherein M≤i−1; calculating an average value of all of the diameter differences of the M+1 cycle periods; setting 1/100-½ of the average value to be the target threshold of the integration component I; setting 1/1000- 1/10000 of the initial value of the integration component I of the i-th cycle period to be a first adaptive parameter of the integration component I; and setting 1/10000- 1/100000 of the initial value of the integration component I of the i-th cycle period to be a second adaptive parameter of the integration component I.
19. The device according to claim 14, wherein the step of, according to the diameter difference and the target threshold of the integration component I and the corresponding adaptive parameter, calculating to obtain the corrected value of the integration component I comprises: according to the diameter difference and the target threshold of the integration component I and the corresponding adaptive parameter, by using a second formula, calculating to obtain the corrected value of the integration component I, wherein the second formula comprises:
I.sub.i.sub.
20. The device according to claim 14, wherein the step of setting the target threshold of the differentiation component D of the i-th cycle period and the corresponding adaptive parameter comprises: acquiring diameter differences of the i-th cycle period and M cycle periods preceding the i-th cycle period, wherein M≤i−1; calculating a standard deviation of all of the diameter differences of the M+1 cycle periods; setting 1/100-½ of the standard deviation to be the target threshold of the differentiation component D; setting 1/1000- 1/10000 of the initial value of the differentiation component D of the i-th cycle period to be a first adaptive parameter of the differentiation component D; and setting 1/10000- 1/100000 of the initial value of the differentiation component D of the i-th cycle period to be a second adaptive parameter of the differentiation component D.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0083] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the figures that are required to describe the embodiments or the prior art will be briefly introduced below. Apparently, the figures that are described below are embodiments of the present application, and a person skilled in the art can obtain other figures according to these figures without paying creative work.
[0084] The drawings here are incorporated into the description and form part of the description. The drawings show the embodiments of the present disclosure, and interpret the principle of the present disclosure together with the description.
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
DETAILED DESCRIPTION
[0092] In order to make one of the objects, the technical solutions and the advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings of the embodiments of the present application. Apparently, the described embodiments are merely certain embodiments of the present application, rather than all of the embodiments. All of the other embodiments that a person skilled in the art obtains on the basis of the embodiments of the present application without paying creative work fall within the protection scope of the present application.
[0093] Here the exemplary embodiments are in detail described, the examples of which are illustrated in the drawings. Where the description below involves the drawings, unless otherwise indicated, the same numbers in different figures denote the same or similar elements. The implementations described in the following exemplary embodiments do not represent all of the embodiments of the present disclosure. In contrast, they are merely examples of the devices and the methods according to some aspects of the present disclosure as described in detail in the attached claims.
[0094] An embodiment of the present disclosure provides a method for controlling constant-diameter growth of monocrystalline silicon. As shown in
[0095] 101: acquiring PID initial values of an i-th cycle period.
[0096] In an embodiment of the present disclosure, the step of acquiring the PID initial values of the i-th cycle period comprises: determining PID corrected values of an (i−1)-th cycle period to be the PID initial values of the i-th cycle period. In other words, the PID initial values of the current cycle period are the PID corrected values of the previous one cycle period. The PID initial values include an initial value of a proportion component P, an initial value of an integration component I and an initial value of a differentiation component D, and i≥1.
[0097] Exemplarily, when i=1, the PID initial values of the first cycle period are P.sub.0, I.sub.0 and D.sub.0. Generally, the P.sub.0, I.sub.0 and D.sub.0 are determined according to empiric values. In physical production process, the PID initial values are determined according to the deviation of the actual crystal growth diameter from the target crystal diameter. When 1=2, the PID initial values of the second cycle period are the PID corrected values of the first cycle period, i.e., P.sub.1.sub.
[0098] 102: correcting the PID initial values of the i-th cycle period, and obtaining PID corrected values of the i-th cycle period.
[0099] In an embodiment of the present disclosure, the PID corrected values include a corrected value of the proportion component P, a corrected value of the integration component I and a corrected value of the differentiation component D.
[0100] By referring to the description of the step 101, when i=1, the corrected values corresponding to the initial values of the P value, the I value and the D value P.sub.0, I.sub.0 and D.sub.0 are P.sub.1.sub.
[0101] Particularly, the step 102 comprises the following steps:
[0102] S1: setting, in the i-th cycle period, a target threshold of the proportion component P and a corresponding adaptive parameter, a target threshold of the integration component I and a corresponding adaptive parameter and a target threshold of the differentiation component D and a corresponding adaptive parameter.
[0103] Sequentially particularly described below are the setting of the target threshold of the proportion component P and the corresponding adaptive parameter, the target threshold of the integration component I and the corresponding adaptive parameter and the target threshold of the differentiation component D and the corresponding adaptive parameter.
[0104] Firstly, the step of setting the target threshold of the proportion component P of the i-th cycle period and the corresponding adaptive parameter comprises:
[0105] acquiring a diameter difference of the i-th cycle period;
[0106] setting 1/100-½ of an absolute value of the diameter difference of the i-th cycle period to be the target threshold of the proportion component P;
[0107] setting 1/1000- 1/10000 of the initial value of the proportion component P of the i-th cycle period to be a first adaptive parameter of the proportion component P; and
[0108] setting 1/10000- 1/100000 of the initial value of the proportion component P of the i-th cycle period to be a second adaptive parameter of the proportion component P.
[0109] the step of acquiring the diameter difference of the i-th cycle period comprises: collecting an initial crystal diameter of the i-th cycle period, wherein the initial crystal diameter is the actual diameter of the crystal growth; and setting the target crystal diameter of the i-th cycle period, and then calculating to obtain the diameter difference between the target crystal diameter and the initial crystal diameter of the i-th cycle period. Because the diameter difference between the target crystal diameter and the initial crystal diameter may have a negative value, in the embodiments of the present disclosure, when the diameter difference is processed, all of the diameter differences are required to obtain the absolute values. Further, 1/100-½ of the absolute value of the diameter difference of the i-th cycle period is set to be the target threshold of the proportion component P of the i-th cycle period. The adaptive parameter of the proportion component P of the i-th cycle period is determined according to the initial value of the proportion component P of the i-th cycle period.
[0110] Secondly, the step of setting the target threshold of the integration component I of the i-th cycle period and the corresponding adaptive parameter comprises:
[0111] acquiring diameter differences of the i-th cycle period and M cycle periods preceding the i-th cycle period;
[0112] calculating an average value of all of the diameter differences of the M+1 cycle periods;
[0113] setting 1/100-½ of the average value to be the target threshold of the integration component I;
[0114] determining 1/1000- 1/10000 of the initial value of the integration component I of the i-th cycle period to be a first adaptive parameter of the integration component I; and
[0115] determining 1/10000- 1/100000 of the initial value of the integration component I of the i-th cycle period to be a second adaptive parameter of the integration component I.
[0116] It should be noted that the M herein refers to the quantity of the selected cycle periods, M≤i−1. Therefore, when M=i−1, that means acquiring the diameter differences of all of the cycle periods preceding the i-th cycle period. When M<i−1, that means acquiring the diameter differences of M cycle periods that are neighboring the i-th cycle period and are successive. The size of M may be selected according to the actual condition.
[0117] The mode of acquiring the diameter difference of the i-th cycle period may refer to the step of acquiring the diameter difference of the i-th cycle period when setting the target threshold of the proportion component P, and is not discussed here further. Because the M cycle periods preceding the i-th cycle period have already completed the controlling on the crystal diameter, the process may comprise acquiring the diameter differences of the M cycle periods preceding the i-th cycle period from history data; then, solving the average value of the absolute values of all of the diameter differences of the M+1 cycle periods; and in turn, setting 1/100-½ of the average value to be the target threshold of the integration component I. The adaptive parameter of the integration component I of the i-th cycle period is determined according to the initial value of the integration component I of the i-th cycle period.
[0118] Thirdly, setting the target threshold of the differentiation component D of the i-th cycle period and the corresponding adaptive parameter comprises:
[0119] acquiring the diameter differences of each of the M cycle periods preceding the i-th cycle period;
[0120] calculating a standard deviation of all of the diameter differences of the M+1 cycle periods;
[0121] setting 1/100-½ of the standard deviation to be the target threshold of the differentiation component D;
[0122] determining 1/1000- 1/10000 of the initial value of the differentiation component D of the i-th cycle period to be a first adaptive parameter of the differentiation component D; and
[0123] determining 1/10000- 1/100000 of the initial value of the differentiation component D of the i-th cycle period to be a second adaptive parameter of the differentiation component
[0124] D.
[0125] It should be noted that the M cycle periods here are the same as the above M cycle periods in the setting of the target threshold of the integration component I. Therefore, the process comprises, according to the absolute values of all of the diameter differences of the M+1 cycle periods and the average value of the absolute values of all of the diameter differences of the M+1 cycle periods, calculating to obtain the standard deviation of the absolute values of all of the diameter differences of the M+1 cycle periods, and setting 1/100-½ of the standard deviation to be the target threshold of the differentiation component D. The adaptive parameter of the differentiation component D of the i-th cycle period is determined according to the initial value of the differentiation component D of the i-th cycle period.
[0126] S2: according to the target threshold of the proportion component P and the corresponding adaptive parameter, calculating to obtain the corrected value of the proportion component P.
[0127] Particularly, the step S2 comprises: according to the diameter difference of the i-th cycle period and the target threshold of the proportion component P of the i-th cycle period and the corresponding adaptive parameter, by using a first formula, calculating to obtain the corrected value of the proportion component P of the i-th cycle period, wherein the first formula comprises:
P.sub.i.sub.
[0128] wherein P.sub.i.sub.
[0129] S3: according to the target threshold of the integration component I and the corresponding adaptive parameter, calculating to obtain the corrected value of the integration component I.
[0130] Particularly, the step S3 comprises: according to the diameter difference of the i-th cycle period, the diameter differences of the M cycle periods preceding the i-th cycle period and the target threshold of the integration component I of the i-th cycle period and the corresponding adaptive parameter, by using a second formula, calculating to obtain the corrected value of the integration component I of the i-th cycle period, wherein the second formula comprises:
I.sub.i.sub.
[0131] wherein I.sub.i.sub.
[0132] S4: according to the target threshold of the differentiation component D and the corresponding adaptive parameter, calculating to obtain the corrected value of the differentiation component D.
[0133] Particularly, the step S4 comprises: according to the diameter difference of the i-th cycle period, the diameter differences of the M cycle periods preceding the i-th cycle period, the initial value of the differentiation component D of the i-th cycle period and the target threshold of the differentiation component D of the i-th cycle period and the corresponding adaptive parameter, by using a third formula, calculating to obtain the corrected value of the differentiation component D, wherein the third formula comprises:
[0134] wherein D.sub.i.sub.
[0135] 103: according to the PID corrected values of the i-th cycle period, controlling a crystal growth diameter of the i-th cycle period.
[0136] After the PID corrected values of the i-th cycle period have been obtained, the PID controlling method is used to control the crystal growth of the i-th cycle period. Particularly, the PID controlling method may be used to control the crystal growth speed, and in turn control the crystal growth diameter, and the PID controlling method may also be used to control the crystal growth temperature, and in turn control the crystal growth diameter.
[0137] The method for controlling constant-diameter growth of monocrystalline silicon according to the embodiments of the present disclosure acquires PID initial values of an i-th cycle period; corrects the PID initial values of the i-th cycle period, and obtains PID corrected values of the i-th cycle period; and according to the PID corrected values of the i-th cycle period, controls a crystal growth diameter of the i-th cycle period. The method, by correcting in real time the PID values of each of the cycle periods in the process of the crystal constant-diameter growth, automatically adjusts the controlling level of the crystal constant-diameter growth, to in turn control the crystal diameter better.
[0138] On the basis of the method for controlling constant-diameter growth of monocrystalline silicon according to the above embodiment corresponding to
[0139] The first step: setting the initial values.
[0140] The present embodiment comprises performing the circulation with t as the duration of the cycle periods, within the i-th cycle period, setting the initial values of the P value, the I value and the D value to be respectively P.sub.(i−1).sub.
[0141] Exemplarily, when i=1, the initial values P.sub.(i−1).sub.
[0142] When i=2, the initial values of the P value, the I value and the D value are P.sub.1.sub.
[0143] When i=3, the initial values of the P value, the I value and the D value are P.sub.2.sub.
[0144] The rest can be done in the same manner. It is calculated out that the corrected values of the N-th cycle period are P.sub.N.sub.
[0145] The initial values P.sub.0, I.sub.0 and D.sub.0 are determined empirically. In physical production process, the PID initial values are determined according to the deviation of the actual crystal growth diameter from the target crystal diameter.
[0146] The second step: correcting the initial values.
[0147] The particular process of the correction of the corrected values corresponding to the initial values mainly comprises: setting the target thresholds of the P value, the I value and the D value and the adaptive parameters corresponding to the P value, the I value and the D value; and correcting the initial values of the P value, the I value and the D value, and outputting the corrected values. The process particularly comprises:
[0148] Step 1: within the i-th cycle period, setting a target crystal diameter, and calculating out the difference between a system-fed-back diameter from the controlling system and the target crystal diameter; and acquiring the diameter differences of the M cycle periods preceding the i-th cycle period.
[0149] Step 2: setting the target thresholds corresponding to the P value, the I value and the D value P.sub.i.sub.
[0150] a. setting the target threshold of the P value P.sub.i.sub.
[0151] The target threshold P.sub.i.sub.
[0152] The adaptive parameters corresponding to the P value include: α.sub.i.sub.
[0153] b. setting the target threshold of the I value I.sub.i.sub.
[0154] The target threshold I.sub.i.sub.
[0155] The adaptive parameters corresponding to the I value include: α.sub.i.sub.
[0156] c. setting the target threshold of the D value D.sub.i.sub.
[0157] The target threshold D.sub.i.sub.
[0158] The adaptive parameters corresponding to the D value include: α.sub.i.sub.
[0159] Step 3: within the i-th cycle period, calculating the corrected values corresponding to the initial values of the P value, the I value and the D value P.sub.i.sub.
[0160] a. calculating the corresponding corrected value of the initial value of the P value, by using the calculating formula (2):
P.sub.i.sub.
[0161] b. calculating the corresponding corrected value of the initial value of the I value, by using the calculating formula (3):
I.sub.i.sub.
[0162] c. calculating the corresponding corrected value of the initial value of the D value, by using the calculating formula (4):
The meanings of the symbols in the formulas (2)-(4) may refer to the description on the corresponding formulas in the embodiment corresponding to
[0163] The description will be made by using i=N, i.e., the N-th cycle period, as the example.
[0164] Within the N-th cycle period, the absolute value of the diameter difference D.sub.N.sub.
[0165] Within the N-th cycle period, the average value of the absolute values of all of the diameter differences from the first cycle period to the N-th cycle period is 0.4, and accordingly the value range of the target threshold I.sub.N.sub.
[0166] Within the N-th cycle period, the standard deviation of the absolute values of all of the diameter differences from the first cycle period to the N-th cycle period is 0.04, and accordingly the value range of the target threshold D.sub.N.sub.
[0167] Particularly, within the N-th cycle period, it is set that the initial value of the P value P.sub.(N−1)corrected=3, P.sub.N.sub.
[0168] According to the formula (2), it is obtained that P.sub.N.sub.
[0169] In the same manner, within the N-th cycle period, the initial value and the target threshold I.sub.N.sub.
[0170] In the same manner, within the N-th cycle period, the initial value D.sub.(N−1)corrected and the target threshold D.sub.N.sub.
[0171] The third step: diameter controlling.
[0172] Within the N-th cycle period, according to the P.sub.N.sub.
[0173] Taking controlling the crystal growth speed by using the PID controlling method as the example, in the actual process of crystal constant-diameter growth, by regulating the crystal growth speed, the deviation of the crystal growth diameter is controlled. Because, according to the influence on the crystal growth speed by the PID parameter values, suitable initial values are set, and in turn the initial values are corrected to control the crystal growth. The calculation principle of controlling the crystal growth speed by using the PID controlling method is as follows:
[0174] wherein V.sub.0 represents the initial speed of crystal growth, V represents the crystal growth speed, ΔDi represents the deviation between the actual crystal growth diameter and the target crystal growth diameter, Di represents the crystal growth diameter, and t1 represents the crystal growth duration.
[0175] As shown in
[0176]
[0177] By comparing the fluctuation amplitudes of the crystal pulling rate and the diameter deviations in
[0178] The method for controlling constant-diameter growth of monocrystalline silicon according to the embodiments of the present disclosure acquires PID initial values of an i-th cycle period, wherein i≥1; corrects the PID initial values of the i-th cycle period, and obtains PID corrected values of the i-th cycle period; and according to the PID corrected values of the i-th cycle period, controls a crystal growth diameter of the i-th cycle period. The method, by correcting in real time the PID values of each of the cycle periods in the process of the crystal constant-diameter growth, automatically adjusts the controlling level of the crystal constant-diameter growth, to in turn control the crystal diameter better.
[0179] On the basis of the method for controlling constant-diameter growth of monocrystalline silicon described in the above embodiment corresponding to
[0180] An embodiment of the present disclosure provides an apparatus for controlling constant-diameter growth of monocrystalline silicon. As shown in
[0181] the acquiring module 401 is configured for acquiring PID initial values of an i-th cycle period, wherein the PID initial values include an initial value of a proportion component P, an initial value of an integration component I and an initial value of a differentiation component D, and i≥1;
[0182] the correcting module 402 is configured for correcting the PID initial values of the i-th cycle period, and obtaining PID corrected values of the i-th cycle period, wherein the PID corrected values include a corrected value of the proportion component P, a corrected value of the integration component I and a corrected value of the differentiation component D; and
[0183] the controlling module 403 is configured for, according to the PID corrected values of the i-th cycle period, controlling a crystal growth diameter of the i-th cycle period.
[0184] In an embodiment, the acquiring module 401 is configured for determining PID corrected values of an (i−1)-th cycle period to be the PID initial values of the i-th cycle period.
[0185] In an embodiment, as shown in
[0186] the setting module 4021 is configured for setting, in the i-th cycle period, a target threshold of the proportion component P and a corresponding adaptive parameter, a target threshold of the integration component I and a corresponding adaptive parameter and a target threshold of the differentiation component D and a corresponding adaptive parameter;
[0187] the calculating module 4022 is configured for, according to the target threshold of the proportion component P and the corresponding adaptive parameter, calculating to obtain the corrected value of the proportion component P;
[0188] the calculating module 4022 is configured for, according to the target threshold of the integration component I and the corresponding adaptive parameter, calculating to obtain the corrected value of the integration component I; and
[0189] the calculating module 4022 is configured for, according to the target threshold of the differentiation component D and the corresponding adaptive parameter, calculating to obtain the corrected value of the differentiation component D.
[0190] As shown in
[0191] In an embodiment, the acquiring module 61 is configured for acquiring a diameter difference of the i-th cycle period;
[0192] the setting module 62 is configured for setting 1/100-½ of an absolute value of the diameter difference of the i-th cycle period to be the target threshold of the proportion component P;
[0193] the setting module 62 is configured for setting 1/1000- 1/10000 of the initial value of the proportion component P of the i-th cycle period to be a first adaptive parameter of the proportion component P; and
[0194] the setting module 62 is configured for setting 1/10000- 1/100000 of the initial value of the proportion component P of the i-th cycle period to be a second adaptive parameter of the proportion component P.
[0195] In an embodiment, the acquiring module 61 is configured for acquiring diameter differences of the i-th cycle period and M cycle periods preceding the i-th cycle period, wherein M≤i−1;
[0196] the calculating module 63 is configured for calculating an average value of all of the diameter differences of the M+1 cycle periods;
[0197] the setting module 62 is configured for setting 1/100-½ of the average value to be the target threshold of the integration component I;
[0198] the setting module 62 is configured for setting 1/1000- 1/10000 of the initial value of the integration component I of the i-th cycle period to be a first adaptive parameter of the integration component I; and
[0199] the setting module 62 is configured for setting 1/10000- 1/100000 of the initial value of the integration component I of the i-th cycle period to be a second adaptive parameter of the integration component I.
[0200] In an embodiment, the acquiring module 61 is configured for acquiring diameter differences of the i-th cycle period and M cycle periods preceding the i-th cycle period, wherein M≤i−1;
[0201] the calculating module 63 is configured for calculating a standard deviation of all of the diameter differences of the M+1 cycle periods;
[0202] the setting module 62 is configured for setting 1/100-½ of the standard deviation to be the target threshold of the differentiation component D;
[0203] the setting module 62 is configured for setting 1/1000- 1/10000 of the initial value of the differentiation component D of the i-th cycle period to be a first adaptive parameter of the differentiation component D; and
[0204] the setting module 62 is configured for setting 1/10000- 1/100000 of the initial value of the differentiation component D of the i-th cycle period to be a second adaptive parameter of the differentiation component D.
[0205] In an embodiment, the calculating module 4022 is configured for, according to the diameter difference of the i-th cycle period and the target threshold of the proportion component P and the corresponding adaptive parameter, by using a first formula, calculating to obtain the corrected value of the proportion component P, wherein the first formula comprises:
P.sub.i.sub.
[0206] wherein P.sub.i.sub.
[0207] In an embodiment, the calculating module 4022 is configured for, according to the diameter difference and the target threshold of the integration component I and the corresponding adaptive parameter, by using a second formula, calculating to obtain the corrected value of the integration component I, wherein the second formula comprises:
I.sub.i.sub.
[0208] wherein I.sub.i.sub.
[0209] In an embodiment, the calculating module 4022 is configured for, according to the diameter difference and the target threshold of the differentiation component D and the corresponding adaptive parameter, by using a third formula, calculating to obtain the corrected value of the differentiation component D, wherein the third formula comprises:
wherein D.sub.i.sub.
[0210] The apparatus for controlling constant-diameter growth of monocrystalline silicon according to the embodiments of the present disclosure acquires PID initial values of an i-th cycle period, wherein i≥1; corrects the PID initial values of the i-th cycle period, and obtains PID corrected values of the i-th cycle period; and according to the PID corrected values of the i-th cycle period, controls a crystal growth diameter of the i-th cycle period. The method, by correcting in real time the PID values of each of the cycle periods in the process of the crystal constant-diameter growth, automatically adjusts the controlling level of the crystal constant-diameter growth, to in turn control the crystal diameter better.
[0211] As shown in
[0212] On the basis of the method for controlling constant-diameter growth of monocrystalline silicon described in the above embodiment corresponding to
[0213] A person skilled in the art can understand that all or some of the steps for implementing the above embodiments may be completed by hardware, and may also be completed by using a program to instruct relevant hardware. The program may be stored in a computer-readable storage medium. The above-mentioned storage medium may be a read only memory, a magnetic disk, an optical disk and so on.
[0214] A person skilled in the art, after considering the description and implementing the contents disclosure herein, will readily envisage other embodiments of the present disclosure. The present disclosure aims at encompassing any variations, uses or adaptative alternations of the present disclosure, wherein those variations, uses or adaptative alternations follow the general principle of the present disclosure and include common knowledge or common technical means in the art that are not disclosed by the present disclosure. The description and the embodiments are merely deemed as exemplary, and the true scope and spirit of the present disclosure are presented by the following claims.
[0215] Finally, it should be noted that the above embodiments are merely intended to explain the technical solutions of the present application, and not to limit them. Although the present application is explained in detail by referring to the above embodiments, a person skilled in the art should understand that he can still modify the technical solutions set forth by the above embodiments, or make equivalent substitutions to part of the technical features of them. However, those modifications or substitutions do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present application.