BRINE SOLUTION CLEANING SYSTEMS, APPARATUSES, AND METHODS
20210269330 · 2021-09-02
Inventors
Cpc classification
B01D1/0064
PERFORMING OPERATIONS; TRANSPORTING
B01D5/006
PERFORMING OPERATIONS; TRANSPORTING
B01D1/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Systems, apparatuses, and methods for cleaning brine solution are provided. In particular, one or more embodiments comprise a brine cleaning system that includes a brine cooker, a brine filter, and a brine storage unit. The brine cooker heats a dirty brine solution to separate the dirty brine solution into a liquid portion and a solids portion. The brine filter is coupled to the brine cooker to receive the liquid portion and the solids portion from the brine cooker and then substantially remove the solids portion. The brine storage unit is coupled to the brine filter to accumulate the liquid portion once the solids portion have been substantially removed by the brine filter. This allows for more efficient and environmentally friendly use of brine solution in the curing of animal.
Claims
1. A brine cleaning system comprising: a brine cooker that heats a dirty brine solution; a brine filter that cleans the dirty brine solution to create a cleaned brine solution; and a brine storage unit that accumulates the cleaned brine solution.
2. The system as recited in claim 1, further comprising an incline that provides at least a portion of the dirty brine solution from the brine cooker to the brine filter down the incline.
3. The system as recited in claim 1, further comprising a brine curing hide vat that creates the dirty brine solution provided to the brine cooker.
4. The system as recited in claim 3, further comprising one or more pipes that couple the brine curing hide vat to the brine cooker.
5. The system as recited in claim 1, further comprising an evaporator and salt concentrator that recycles the cleaned brine solution.
6. The system as recited in claim 5, further comprising one or more pipes that couple the brine storage unit to the evaporator and salt concentrator.
7. The system as recited in claim 1, further comprising: a first pipe that couples the brine cooker to the brine filter to provide at least a first portion of the dirty brine solution from the brine cooker to the brine filter; and a second pipe that couples the brine cooker to the brine filter to provide at least a second portion of the dirty brine solution from the brine cooker to the brine filter.
8. A brine cleaning system comprising: a brine cooker that heats a dirty brine solution, the brine cooker comprising: a brine container; and a heating element; a brine filter that cleans the dirty brine solution to create a cleaned brine solution, the brine filter comprising: a first filter; a second filter after the first filter; and a third filter after the second filter; and a brine storage unit that accumulates the cleaned brine solution.
9. The system as recited in claim 8, wherein the brine container comprises a cavity formed by an inner wall of the brine container and an outer wall of the brine container.
10. The system as recited in claim 8, wherein the heating element comprises a sparging tube.
11. The system as recited in claim 8, wherein the heating element comprises one of a cable heater, a cartridge heater, a ceramic fiber heater, a flexible heater, a strip heater, a tubular heater, or an immersion heater.
12. The system as recited in claim 8, further comprising a pump that provides the dirty brine solution from the second filter to the third filter.
13. The system as recited in claim 8, further comprising: a solids outlet coupled to the brine filter; and a liquid outlet coupled to the brine filter.
14. The system as recited in claim 8, wherein the first filter has a first fineness, the second filter has a second fineness, and the third filter has a third fineness, such that the first fineness is less than or equal to the second fineness and the second fineness is less than or equal to the third fineness.
15. A method of cleaning brine, the method comprising: separating solids within a dirty brine solution by heating the dirty brine solution to cause the solids to coagulate; removing additional solids from the dirty brine solution to create a cleaned brine solution; and accumulating the cleaned brine solution.
16. The method as recited in claim 15, wherein separating solids within a dirty brine solution by heating the dirty brine solution to cause the solids to coagulate further comprises capturing coagulated solids within the dirty brine solution.
17. The method as recited in claim 15, wherein separating solids within a dirty brine solution by heating the dirty brine solution to cause the solids to coagulate comprises heating the dirty brine solution at 212 degrees Fahrenheit for 10 minutes.
18. The method as recited in claim 15, wherein removing additional solids from the dirty brine solution to create a cleaned brine solution further comprises filtering the additional solids from the dirty brine solution.
19. The method as recited in claim 18, wherein filtering the additional solids from the dirty brine solution comprises: applying a first filter having a first fineness to the dirty brine solution; applying a second filter having a second fineness to the dirty brine solution; and applying a third filter having a third fineness to the dirty brine solution to output the cleaned brine solution from the third filter.
20. The method as recited in claim 19: wherein applying a first filter having a first fineness to the dirty brine solution further comprises extracting solids larger than the first fineness from the dirty brine solution; wherein applying a second filter having a second fineness to the dirty brine solution further comprises extracting solids larger than the second fineness from the dirty brine solution; and wherein applying a third filter having a third fineness to the dirty brine solution to output the cleaned brine solution from the third filter further comprises extracting solids larger than the third fineness from the dirty brine solution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to describe the manner in which at least some aspects of this disclosure can be obtained, a more particular description will be rendered by reference to specific embodiments thereof which are illustrated in the accompanying drawings. Understanding that these drawings depict only example embodiments of the invention and are not therefore to be considered to be limiting of its scope, embodiments of the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, which include:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION
[0035] Embodiments of the present invention generally concern one or more aspects of cleaning brine solution. More particularly, at least some embodiments of the invention relate to a brine solution cleaning system that includes a brine cooker, a brine filter, and a brine storage unit. The brine cooker heats a dirty brine solution to separate the dirty brine solution into a liquid portion and a solids portion. The brine filter removes the solids portion from the dirty brine solution and is coupled to the brine cooker to receive the liquid portion and the solids portion of the dirty brine solution from the brine cooker. The brine storage unit accumulates the liquid portion of the dirty brine solution and is coupled to the brine filter to receive the liquid portion of the dirty brine solution from the brine filter.
[0036] Similarly, at least some embodiments of the invention relate to a brine cooker that includes a brine container, a heating element, and a solids outlet. The brine container holds a dirty brine solution. The heating element heats the dirty brine solution within the brine container to separate the dirty brine solution into a liquid portion and a solids portion. The solids outlet removes a portion of the solids portion of the dirty brine solution from the brine container.
[0037] Moreover, at least some embodiments of the invention relate to a brine filter that includes a first filter, a second filter, a liquid outlet, and a third filter. The first filter cleans a dirty brine solution. The second filter then cleans the dirty brine solution after the first filter. The liquid outlet then provides a flow of a liquid portion of the dirty brine solution after the second filter. The third filter cleans the flow of the liquid portion of the dirty brine solution and receives the flow of the liquid portion of the dirty brine solution from the liquid outlet.
[0038] Furthermore, at least some embodiments of the invention relate to a brine storage unit that includes a brine storage container, a liquid inlet, and a liquid outlet. The brine storage container holds a dirty brine solution. The liquid inlet is coupled to the brine storage container to receive the dirty brine solution into the brine storage container. The liquid outlet is coupled to the brine storage container to provide the dirty brine solution out of the brine storage container.
[0039] Additionally, at least some embodiments of the invention relate to a method of cleaning brine that includes separating solids within a dirty brine solution. Then, removing the solids from the dirty brine solution to create a clean brine solution. Following the removal of the solids to create the clean brine solution, the method includes accumulating the clean brine solution. Solids within a dirty brine solution, such as proteins and other coagulants, can be separated from a liquid portion of the dirty brine solution by heating the dirty brine solution to 212 degrees Fahrenheit for about 10 minutes. Additionally, solids can be removed from the dirty brine solution by employing a filter, such as a screen filter.
[0040] In general,
[0041] Brine curing system 230 includes brine curing hide vats 240 in which fresh hides are immersed in brine solution. The dirty brine solution 250 created from the brine curing hide vats 240 is then sent to a brine cooker 280 of brine cleaning system 270 (e.g., using a pipe and a pump). Brine cooker 280 then heats the dirty brine solution 250 so that the dirty brine solution 250 separates into solid portions and liquid portions as a result of coagulation of the proteins and other organic material typically found in dirty brine solution 250. Once the dirty brine solution 250 has been heated sufficiently to separate into liquid and solid portions, the dirty brine solution 250 is sent (e.g., using an incline and/or a pipe and a pump) through to brine filter 290 to remove the solid portions from the dirty brine solution 250, leaving only a liquid portion of the dirty brine solution 250. The remaining liquid portion of the dirty brine solution 250 is then sent (e.g., using a pipe and a pump) to brine storage 298 where it is accumulated and can at that point be considered clean brine solution because the coagulated proteins and other organic material have been substantially removed such that the liquid portion of the dirty brine solution 250 is primarily only water and salt. Thus, the clean brine solution can then be sent (e.g., using a pipe and a pump) to evaporator and salt concentrator 260 for further cleaning, recycling, and disposal of the clean brine solution.
[0042]
[0043]
[0044] In general,
[0045] The brine cooker 300 also includes a heating element 330 that heats the dirty brine solution within the brine container 310 to separate the dirty brine solution into a liquid portion and a solids portion. The heating element 330 includes upper sparging tubes 332a and lower sparging tubes 332b which sparge steam into the dirty brine solution. The steam enters into brine container 310 to activate heating element 330 through a heating inlet 334, which may include a pressure control valve 334a and a globe valve 334b. The steam exits brine container 310 through heating outlet 336, which may further include a globe valve 336a, a gate 336b, and a steam trap 336c positioned therebetween. In one or more other embodiments, the heating element 330 may include a sparging ring or coil. Additionally, in one or more embodiments, other heating elements may be used to heat the dirty brine solution within the brine container 310, such as a cable heater, a cartridge heater, a ceramic fiber heater, a flexible heater, a strip heater, a tubular heater, or an immersion heater.
[0046] The brine cooker 300 also includes a liquid outlet 340 coupled to the brine container 310 to remove a portion of the liquid portion of the dirty brine solution from the brine container 310. Liquid outlet 340 may further include a first gate 340a, a second gate 340b, a control valve 340c positioned between the first gate 340a and the second gate 340b, and a pump 342 positioned between the control valve 340c and the second gate 340b to provide a flow of a portion of the liquid portion of the dirty brine solution from the brine container 310 to a brine filter. In one or more embodiments, liquid outlet 340 is a pipe.
[0047] The brine cooker 300 additionally includes solids outlet 350 coupled to the brine container 310 to remove a portion of the solids portion of the dirty brine solution that flows over the inner wall 312 from brine container 310 to a brine filter. In one or more embodiments, solids outlet 350 may be an incline or a pipe.
[0048] The brine cooker 300 further includes another liquid outlet 360 coupled to the brine container 310 to remove a portion of the liquid portion of the dirty brine solution from the brine container 310 to a brine filter. Moreover, liquid outlet 360 may further include a gate 360a and a control valve 360b. In one or more embodiments, liquid outlet 360 is a pipe. The outlets of the brine cooker 310, namely liquid outlet 340, liquid outlet 360, and solids outlet 350, may be used to move the solid and liquid portions of the dirty brine solution from the brine cooker 300 to a brine filter. Furthermore, liquid outlet 340 and liquid outlet 360 primarily transport liquid portions of the dirty brine solution, but such liquid portions may still include some solids. In contrast, solids outlet 350 primarily transports solids portions of the dirty brine solution, but such solids portions may still include some liquids. Nevertheless, the solids and liquids that are outlet from brine container 310 by liquid outlet 340, liquid outlet 360, and solids outlet 350 are ultimately filtered by a brine filter as discussed in greater detail below.
[0049] Turning to
[0050]
[0051]
[0052]
[0053] Turning to
[0054] Turning to
[0055] Turning to
[0056] The method 600 also includes a second step of removing solids from the dirty brine solution to create a clean brine solution 620. This second step 620 can further include filtering the solids from the dirty brine solution. More specifically, filtering the solids from the dirty brine solution can further include applying a first filter having a first fineness to the solids of the dirty brine solution, applying a second filter having a second fineness to the solids of the dirty brine solution, and applying a third filter having a third fineness to the solids of the dirty brine solution to output the clean brine solution from the third filter (e.g., first filter 410, second filter 420, and third filter 440 of brine filter 400 as shown in
[0057] The method 600 further includes a third step of accumulating the clean brine solution 630. This third step 630 can further include storing the clean brine solution in a brine storage unit (e.g., brine storage 298 as shown in
[0058] The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.