ASSEMBLY LOCKING DEVICE, THREAD BOLT WITH ASSEMBLY LOCKING DEVICE, A COMPONENT WITH INSTALLED THREAD BOLT AS WELL AS A MANUFACTURING METHOD FOR THE ASSEMBLY LOCKING DEVICE AND AN ASSEMBLY METHOD OF THE THREAD BOLT WITH ASSEMBLY LOCKING DEVICE
20210277929 · 2021-09-09
Inventors
- Klaus-Friedrich Grubert (Bückeburg, DE)
- André Röhr (Herford-Elverdissen, DE)
- Helmut Schäfer (Kernen, DE)
- Rayk Gutsche (Stuttgart, DE)
Cpc classification
F16B39/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B37/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An assembly locking device adapted to a normalized standard or fine thread of a thread shaft of a thread bolt, so that the locking device is positionable in a loss-proof manner on the thread of the thread shaft. The locking device includes: a cylindrical turn comprised of a plurality of helically wound turns, of a wire, a transition turn and adjacent to the second end of the helix is a blocking turn which has a negative pitch P.sub.B compared to the holding turn, so that at least an end portion of the blocking turn is elastically displaceable in the axial direction of the central longitudinal axis between an insertion position and a blocking position. The end portion of the blocking turn forms the second end of the helix and in the blocking position is arranged radially outwardly of the transition turn and/or the holding turn.
Claims
1. An assembly locking device adapted to a thread of a thread shaft of a thread bolt with a bolt head, so that the assembly locking device is positionable on the thread of the thread shaft in a loss-proof manner and the thread bolt with assembly locking device is arrangeable in a pull-out-proof manner inserted in a component opening, wherein the assembly locking device comprises the following features: a. a cylindrical helix comprised of a plurality of helically wound turns of a wire, which comprises a first end and a second end, b. starting at the first end of the helix, at least one holding turn is provided, which extends over an angular range of greater than 360° about a central longitudinal axis of the helix and comprises a positive pitch P.sub.H as well as an inner diameter D.sub.H, c. following the holding turn, a transition turn is provided which extends over an angular range of at least 65° about the central longitudinal axis of the helix and comprises a smaller pitch P.sub.U as well as an increasing inner diameter D.sub.U compared to the holding turn, and d. adjacent to the second end of the helix, a blocking turn is provided which extends over an angular range of at least 65° about the central longitudinal axis of the helix and comprises a negative pitch P.sub.B compared to the holding turn, so that at least an end portion of the blocking turn is elastically displaceable in the axial direction of the central longitudinal axis between an insertion position and a blocking position, wherein the end portion of the blocking turn forms the second end of the helix in the insertion position and is arranged radially outwardly of the transition turn and/or the holding turn in the blocking position.
2. The assembly locking device according to claim 1, the wire of which comprises a wire diameter D.sub.Draht in the range of
√{square root over (3)}* 7/24*P.sub.RG;FG≤D.sub.Draht≤√{square root over (3)} 7/16*P.sub.RG;FG wherein P.sub.RG; FG denotes a pitch of a thread.
3. The assembly locking device according to claim 2, in which the holding turn comprises the inner diameter D.sub.H in the range of
d.sub.3,RG;FG<D.sub.H<d.sub.2,RG;FG wherein d.sub.3, RG; FG denotes a core diameter and d.sub.2, RG; FG denotes a flank diameter of the thread.
4. An assembly locking device according to claim 1, wherein the thread is a normalized standard thread RG or a normalized fine thread FG.
5. The assembly locking device according to claim 1, for which geometrical data of the normalized standard thread RG are defined in the DIN standards DIN 13-1 and DIN 13-12 and for which geometrical data of the normalized fine thread FG are defined in the DIN standards DIN 13-2 to DIN 13-12, wherein the geometrical data for the normalized standard thread RG and the geometrical data for the normalized fine thread FG define the pitch P.sub.RG; FG, the core diameter d.sub.3, RG; FG and the flank diameter d.sub.2, RG; FG.
6. The assembly locking device according to claim 4, in which the at least one holding turn and the transition turn are wound on block so that turns adjacent to each other in the axial direction are abutting each other at least partially.
7. The assembly locking device according to claim 1, in which the transition turn and the blocking turn extend over an angular range of 150° to 300° about the central longitudinal axis of the helix.
8. An assembly locking device according to claim 2, wherein the thread is a normalized standard thread RG or a normalized fine thread FG.
9. The assembly locking device according to claim 2, for which geometrical data of the normalized standard thread RG are defined in the DIN standards DIN 13-1 and DIN 13-12 and for which geometrical data of the normalized fine thread FG are defined in the DIN standards DIN 13-2 to DIN 13-12, wherein the geometrical data for the normalized standard thread RG and the geometrical data for the normalized fine thread FG define the pitch P.sub.RG; FG, the core diameter d.sub.3, RG; FG and the flank diameter d.sub.2, RG; FG.
10. The assembly locking device according to claim 8, in which the at least one holding turn and the transition turn are wound on block so that turns adjacent to each other in the axial direction are abutting each other at least partially.
11. The assembly locking device according to claim 2, in which the transition turn and the blocking turn extend over an angular range of 150° to 300° about the central longitudinal axis of the helix.
12. An assembly locking device according to claim 3, wherein the thread is a normalized standard thread RG or a normalized fine thread FG.
13. The assembly locking device according to claim 3, for which geometrical data of the normalized standard thread RG are defined in the DIN standards DIN 13-1 and DIN 13-12 and for which geometrical data of the normalized fine thread FG are defined in the DIN standards DIN 13-2 to DIN 13-12, wherein the geometrical data for the normalized standard thread RG and the geometrical data for the normalized fine thread FG define the pitch P.sub.RG; FG, the core diameter d.sub.3, RG; FG and the flank diameter d.sub.2, RG; FG.
14. The assembly locking device according to claim 12, in which the at least one holding turn and the transition turn are wound on block so that turns adjacent to each other in the axial direction are abutting each other at least partially.
15. A thread bolt with a thread shaft and a bolt head which comprises a thread, in particular a normalized standard thread RG or a normalized fine thread FG, as well as an assembly locking device according to claim 1, which is arranged in a loss-proof manner on the thread shaft with the second end of the cylindrical helix adjacent to the bolt head.
16. The thread bolt according to claim 15, on which the thread is defined as a normalized standard thread RG or a normalized fine thread FG on the thread shaft by the normalized nominal diameter d.sub.RG; FG and the normalized pitch P.sub.RG; FG and the thread shaft in combination with the assembly locking device comprises an assembled outer diameter d.sub.M in the range of
d.sub.M=d.sub.RG;FG−⅞√{square root over (3)}*P.sub.RG;FG+3*D.sub.Draht in which the wire diameter D.sub.Draht of the assembly locking device is within the range of
√{square root over (3)}* 7/24*P.sub.RG;FG≤D.sub.Draht≤√{square root over (3)} 7/16*P.sub.RG;FG
17. The thread bolt according to claim 15, in which a wire of the assembly locking device is received in a thread valley of the thread bolt so deep in a radial direction that a center point of the wire of the assembly locking device is arranged at most at a level of thread tips of the thread bolt which are arranged directly opposite to each other or radially deeper in the thread valley.
18. The thread bolt according to claim 16, in which a wire of the assembly locking device is received in a thread valley of the thread bolt so deep in a radial direction that a center point of the wire of the assembly locking device is arranged at most at a level of thread tips of the thread bolt which are arranged directly opposite to each other or radially deeper in the thread valley.
19. A component with a passage hole which is round in cross-section and in which the thread bolt with assembly locking device according to claim 15 is arranged in a pull-out-proof manner.
20. The component according to claim 19, in which the passage hole comprises a hole diameter D.sub.L in the range of
d.sub.M<D.sub.L≤d.sub.RG;FG−⅞√{square root over (3)}*P.sub.RG;FG+4*D.sub.Draht with d.sub.M as assembled outer diameter in the range of
d.sub.M=d.sub.RG;FG−⅞√{square root over (3)}*P.sub.RG;FG+3*D.sub.Draht wherein the wire diameter D.sub.Draht of the assembly locking device is in the range of
√{square root over (3)}* 7/24*P.sub.RG;FG≤D.sub.Draht≤√{square root over (3)} 7/16*P.sub.RG;FG
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The embodiments of the present disclosure are explained in more detail with reference to the accompanying drawings. Showing:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048] In
[0049] The geometric data of the normalized standard thread RG, which may be also referred to as nominal dimensions, are specified in the DIN standards DIN 13-1 and DIN 13-12. The geometric data describing the normalized standard thread RG include the nominal diameter d.sub.RG, the pitch P.sub.RG, the flank diameter d.sub.2, RG and the core diameter d.sub.3, RG. These geometrical data also define a normalized fine thread FG. As an example, Table 1 shows an extract of the geometric data for the standard thread RG according to DIN 13-1. In Table 1, a portion for the nominal diameter d.sub.RG of 1 mm≤d.sub.RG≤18 mm is defined in combination with values for the pitch P.sub.RG in the range of 0.25 mm≤P.sub.RG≤2.5 mm.
[0050] In addition, Table 2 shows an extract of the geometric data for the fine pitch thread FG according to DIN 13-4. Table 2 refers only to values of the nominal diameter d.sub.FG, the flank diameter d.sub.2, FG and the core diameter d.sub.3, FG for a pitch P.sub.FG of 0.75 mm.
[0051] For the definition and explanation of the standard thread RG, reference is made to DIN 13-1 and DIN 13-12 and these are incorporated by this reference. The same applies to the geometric data of the fine thread FG, for which reference is made to DIN standards DIN 13-2 to DIN 13-12 and these are herewith incorporated by this reference.
TABLE-US-00001 TABLE 1 Geometric data for a standard thread RG of thread shaft 14 with different pitches P.sub.RG according to DIN 13-1 from 1999 (excerpt) nominal thread diameter d.sub.RG row 1 row 2 row 3 pitch P.sub.RG flank- diameter d.sub.2, RG core diameter d.sub.3, RG D.sub.3 thread depth h.sub.3 H.sub.1 29 0.153 0.135 0.036 1.2 0.25 1.038 0.893 0.929 0.153 0.135 0.036 1.4 0.3 1.205 1.032 1.075 0.184 0.162 0.043 1.6 0.35 1.373 1.171 1.221 0.215 0.189 0.051 1.8 0.35 1.573 1.371 1.421 0.215 0.189 0.051 2 0.4 1.740 1.509 1.5
7 0.245 0.217 0.05
2.2 0.45 1.
08 1.64
1.713 0.27
0.244 0.0
5 2.5 0.45 2.208 1.94
2.013 0.27
0.244 0.0
5 3 0.5 2.675 2.3
7 2.459 0.307 0.271 0.072 3.5 0.6 3.110 2.7
4 2.850 0.3
8 0.325 0.087 4 0.7 3.545 3.141 3.242 0.429 0.379 0.101 4.5 0.7
4.013 3.5
0 3.
88 0.460 0.40
0.108 5 0.8 4.4
0 4.019 4.134 0.491 0.433 0.115 6 1 5.350 4.773 4.917 0.
13 0.541 0.144 7 1 6.350 5.773 5.917 0.
13 0.541 0.144 8 1.25 7.188
.4
.
47 0.767 0.677 0.180 9 1.25 8.188 7.4
7.647 0.767 0.677 0.180 10 1.5 9.02
8.1
0 8.376 0.
20 0.812 0.217 11 1.5 10.02
9.1
0 9.376 0.
20 0.812 0.217 12 1.75 10.863 9.853 10.10
1.074 0.947 0.253 14 2 12.701 11.546 11.835 1.227 1.083 0.289 16 2 14.701 13.546 13.835 1.227 1.083 0.289 18 2.5 1
.37
14.933 1
.2
4 1.534 1.353 0.361 dimensions in mm′
indicates data missing or illegible when filed
TABLE-US-00002 TABLE 2 Geometric data for a fine thread FG of thread shaft 14 with pitch P.sub.FG = 0.75 mm according to DIN 13-4 from 1999 (excerpt) dimensions in mm′ nominal thread diameter d.sub.FG flank diameter core diameter row 1 row 2 row 3 row 4 d.sub.2, FG d.sub.3, FG D.sub.1 Maûe in Millimeter Gewinde-Nenndurchmesser d.sub.FG Flankendurchmesser Kerndurchmesser Reihe 1 Reihr 2 Reihe 3 Reihe 4 d.sub.2, FG d.sub.3, FG D.sub.1 5 4.513 4.080 4.188 5.5 5.013 4.580 4.688 6 5.513 5.080 5.188 6.5 6.013 5.580 5.688 7 6.513 6.080 6.188 7.5 7.013 6.580 8.688 8 7.513 7.080 7.188 8.5 6.013 7.580 7.688 9 6.513 8.080 8.188 9.5 9.013 8.580 8.688 10 9.513 9.080 9.188 10.5 10.013 9.580 9.688 11 10.513 10.080 10.188 11.5 11.013 10.580 10.688 12 11.513 11.080 11.188 12.5 12.013 11.580 11.688 13 12.513 12.080 12.188 13.5 13.013 12.550 12.688 14 13.513 13.080 13.188 14.5 14.013 13.580 13.688 15 14.513 14.080 14.188 16 15.513 15.080 15.188 17 16.513 16.080 16.188 18 17.513 17.080 17.188
[0052] To illustrate the geometrical data relevant for the standard thread RG and the fine thread FG,
[0053] As shown in
[0054] The helix 20 comprises a first end 22 and a second end 24. The first end 22 may be arranged in a winding direction RW of the helix 20 or in a pitch direction RS of an initial turn 26 of the helix 20 at the beginning of the helix 20 (see
[0055] The cylindrical shape of the helix 20 results from the adaptation of the assembly locking device 1 to a thread bolt with a round shaft cross-section.
[0056] The wire from which the assembly locking device 1 may be wound comprises a round cross-section, as shown in
[0057] The wire of the assembly locking device may be comprised of a spring-elastic material with sufficient tensile strength. In addition, it is suitable for winding several turns.
[0058] Starting at the first end 22 of the helix 20, at least one holding turn 30 is wound. The holding turn 30 has the function of reliably holding the assembly locking device 1 on the thread 16 of the thread bolt 10. Thus, the at least one holding turn 30 ensures the position of the assembly locking device 1 on the bolt shaft 14. Furthermore, the at least one holding turn 30 ensures a reliable connection between the assembly locking device 1 and the thread bolt 10, so that the thread bolt 10 is held in a pull-out-proof manner in a passage hole 72 of a component 70 (see below).
[0059] The at least one holding turn 30 extends about a central longitudinal axis L of the helix 20 in an angular range of at least 360°. Depending on the load on the assembly locking device 1, for example due to a weight of the thread bolt 10 or due to a pull-out load of the thread bolt 10 at the passage hole 72 of the component 70, several holding turns 30 may be provided. The holding turn 30 may extend over an angular range selectable from 360° up to 720° or more. For example, such as 1.5 or 2 or 2.5 holding turns 30 are to be provided or wound starting at the first end 22 of the helix 20 (step S1b).
[0060] The at least one holding turn 30 may comprise a positive pitch P.sub.H as well as an inner diameter D.sub.H. The choice of the pitch P.sub.H and the inner diameter D.sub.H ensure a reliable frictional connection or a reliable hold of the holding turn 30 and thus of the assembly locking device 1 on the thread 16 of the thread bolt 10.
[0061] Subsequently to the at least one holding turn 30 with positive pitch P.sub.H, a transition turn 40 is wound (step S1c) or provided. The transition turn 40 may establish the cohesion and the transition between the holding turn 30 for the retaining or positioning function of the assembly locking device 1 (see above) and a blocking turn 50 for a blocking function or pull-out protection of the assembly locking device 1 with thread bolt 10 (see below).
[0062] The transition turn 40 may extend over an angular range which does not comprise a complete turn, i.e. 360°. According to a design of the present disclosure, the transition turn 50 extends in an angular range of at least 65° about the central longitudinal axis L of the helix 20. Since the blocking turn 50 is provided with a negative pitch P.sub.B, the transition turn 40 initiates a pitch transition or a pitch change between the positive pitch P.sub.H of the holding turn 30 and the negative pitch P.sub.B of the blocking turn 50. The pitch P.sub.U of the transition turn 40 may be smaller than the pitch P.sub.H of the holding turn 30 and may be larger than the pitch P.sub.B of the blocking turn 50.
[0063] In addition, the transition turn 40 comprises an increasing inner diameter D.sub.U compared to the holding turn 30. The increasing inner diameter D.sub.U prepares or supports the blocking function of the blocking turn 50. This is because for the blocking function, the blocking turn 50 is arranged at least partially radially outside of at least the transition turn 40 and/or the holding turn 30 (see
[0064] Adjacent to the second end 24 of the helix 20 and following the transition turn 40, the blocking turn 50 may be wound and provided (step S1d). The blocking turn 50 extends over an angular range of at least 65° about the central longitudinal axis L of the helix 20. In addition, the blocking turn 50 is characterized by a negative pitch P.sub.B compared to the holding turn 30. The negative pitch P.sub.B of the blocking turn 50 may ensure a resilient, automatically acting, blocking function of the blocking turn 50. This is because the blocking turn 50 is arranged radially outside the holding turn 30 and/or the transition turn 40 due to the increasing inner diameter D.sub.U of the transition turn 40, which may increase due to a further increase in the inner diameter D.sub.B of the blocking turn 50. This creates the prerequisite for a resilient displacement of the blocking turn 50 in the direction of the central longitudinal axis L of the helix 20, which may be radially outwards from the remaining turns 30, 40 of the helix 20.
[0065] Accordingly, it may be possible to arrange the blocking turn 50 with respect to the central longitudinal axis L on the preceding turns 30, 40 or in the pitch direction of the holding turn 30 next to the preceding turns 30, 40. As an example,
[0066] The negative pitch P.sub.B of the blocking turn 50 may specify that the blocking turn 50 is arranged radially outside and radially above the transition turn 40 or the transition turn 40 and the holding turn 30 (see
[0067] Due to the resilient properties of the wire of the assembly locking device 1, the blocking turn 50 can be resiliently displaced by an edge 74 of the passage hole 72 of a component 70 in the pitch direction R.sub.S of the holding turn 30 in order to spring back automatically to the position radially above the transition turn 40 or above the transition turn 40 and the holding turn 30 when the blocking turn 50 has been released again by the edge 74 of the passage hole 72. Thus, the blocking turn 50 is resiliently displaceable between the insertion position EP at the end 24 of the helix 20 and the blocking position BP radially above the holding turn 30 and the transition turn 40 (see
[0068] With reference to
[0069] The assembly locking device 1 arranged on the thread 16 initially comprises the blocking turn 50 in a position radially above or radially outside the transition turn 40 and the holding turn 30, as shown in
[0070] If the thread bolt 10 with assembly locking device 1 is inserted into the passage hole 72 of the component 70 in the assembly direction R.sub.M (step M1), the edge 74 of the passage hole 72 of the component 70 moves towards the blocking turn 50 in the pitch direction R.sub.S of the holding turn 30 (see
[0071] Since the edge 74 of the passage hole 72 no longer forces the blocking turn 50 into the free thread valley 19 after the assembly locking device 1 has been completely inserted into or has passed through the passage hole 72, the blocking turn 50 automatically springs back into its starting position according to
[0072] If an attempt is made to remove the thread bolt 10 from the passage hole 72 of the component 70 in an extraction direction R.sub.A (see
[0073] To facilitate the transport of a plurality of assembly locking devices 1 in a not yet installed state, the at least one holding turn 30 and the transition turn 40 may be block-wound or wound on block. Accordingly, turns 30, 40 which may be adjacent to each other are partially or fully radially adjacent to each other to form a closed cylindrical outer wall of the helix 20.
[0074] According to a further embodiment, the transition turn 40 and the blocking turn 50 may extend over an angular range WB of 150° to 300° about the central longitudinal axis L of the helix 20. An angle of 225° may be advantageous for this angular range WB (see
[0075] The assembly locking device 1 may be arranged on the thread bolt 10, which comprises on its thread shaft 14 a normalized standard thread RG or a normalized fine thread FG according to the above geometric data of the DIN standards or related or analogous standards of other geometric systems.
[0076] The known geometric data of the standard thread RG or the fine thread FG on the thread shaft 14 support a dimensioning of the diameter of the wire of the assembly locking device 1. It has proven to be advantageous that the wire diameter D.sub.Draht must be set such that just the holding turn 30 is reliably received in the thread valley 17 of the thread 16. Otherwise, there is a risk that the assembly locking device 1 will be loosened or stripped from the thread shaft 14. Therefore, the wire of the holding turn 30 may be arranged in a thread valley 17 of the thread 16 with its center point MD not arranged above the thread tips 15 of the thread 16. Accordingly, the distance between two thread flanks arranged opposite each other and forming a thread valley 17 at the thread tips 15, i.e. between two points on the thread flanks at the same radial distance from the central longitudinal axis M of the thread shaft 14, is greater than or equal to the wire diameter D.sub.Draht. As a result, at least half of the wire cross-section is retained between the thread flanks, as shown schematically in
[0077] The other figures do not reflect this geometrical relationship, as they only schematically show the combination of the thread shaft and the assembly locking device.
[0078] Since the thread bolt 10 may comprise a normalized standard thread RG of the pitch P.sub.RG or a normalized fine thread FG of the pitch P.sub.FG, this may result in a diameter range for the wire diameter D.sub.Draht according to
√{square root over (3)}* 7/24*P.sub.RG;FG≤D.sub.Draht≤√{square root over (3)} 7/16*P.sub.RG;FG
wherein PRG; FG denotes a pitch of a normalized standard thread RG or a normalized fine thread FG.
[0079] In addition, to wind the holding turn 30 with a defined inner diameter DH so that the retention on the thread shaft 14 may be ensured. Here, again, the inner diameter D.sub.H is defined with respect to the normalized geometric data of a standard thread RG or a fine thread FG (see above). This results in the following value range for the inner diameter D.sub.H
d.sub.3,RG;FG<D.sub.H<d.sub.2,RG;FG
wherein d.sub.3, RG; FG denotes a core diameter and d.sub.2, RG; FG denotes a flank diameter of the normalized standard thread RG or the normalized fine thread FG.
[0080] Assuming that the thread bolt 10 may comprise the normalized fine thread FG or the normalized standard thread RG, the thread 16 of the thread shaft 14 is defined by the normalized nominal diameters D.sub.RG or D.sub.FG as well as the normalized pitch P.sub.RG or P.sub.FG. This results in an assembled outer diameter d.sub.M for the bolt shaft 14 with assembly locking device 1 arranged thereon according to
d.sub.M=d.sub.RG;FG−⅞√{square root over (3)}*P.sub.RG;FG+3*D.sub.Draht
[0081] The wire diameter of the assembly locking device 1 is within the range of
√{square root over (3)}* 7/24*P.sub.RG;FG≤D.sub.Draht≤√{square root over (3)} 7/16*P.sub.RG;FG
[0082] From the above dimensions of the thread shaft 14 with assembly locking device 1, a diameter D.sub.L of the passage hole 72 of the component 70 results, in which the thread bolt 10 with assembly locking device 1 is held in a pull-out-proof manner. For the diameter D.sub.L of the passage hole 72, the following applies:
d.sub.M<D.sub.L≤d.sub.RG;FG−⅞√{square root over (3)}*P.sub.RG;FG+4*D.sub.Draht
with d.sub.M as the assembled outer diameter in the range of
d.sub.M=d.sub.RG;FG−⅞√{square root over (3)}*P.sub.RG;FG+3*D.sub.Draht
wherein the wire diameter D.sub.Draht of the assembly locking device 1 is in the range of
√{square root over (3)}* 7/24*P.sub.RG;FG≤D.sub.Draht≤√{square root over (3)} 7/16*P.sub.RG;FG
[0083]
[0084]
[0085] The further component is illustrated by reference sign 80. In this case, the further component 80 comprises a fastening opening having an inner thread 84 and an entry chamfer 82 adjacent to the entry of the fastening opening as viewed in the thread direction of the inner thread 84.