Keybed device

Abstract

The present disclosure proposes a keybed device, including: a keybed support; a keybed arranged on the keybed support; a key height limiting column arranged in one-to-one correspondence with each key in the keybed, and an end of the key height limiting column is fixed on a bottom surface of the corresponding key; a pressure detecting device arranged in one-to-one correspondence under each key height limiting column to detect a pressing strength of each key height limiting column; and a flexible support structure arranged below each key height limiting column and located on at least one side of each pressure detection device. The keybed device includes a flexible support structure, which can avoid false triggering of the Aftertouch effect. A same depth is pressed down from the flexible support structure to obtain a consistent Aftertouch effect, and the performance effect is controllable.

Claims

1. A keybed device, at least comprising: a keybed support; a keybed arranged on the keybed support; a key height limiting column arranged in one-to-one correspondence with each key in the keybed, and an end of the key height limiting column is fixed on a bottom surface of the corresponding key; a pressure detecting device arranged in one-to-one correspondence under each key height limiting column to detect a pressing strength of each key height limiting column; and a flexible support structure arranged below each key height limiting column and located on at least one side of each pressure detection device.

2. The keybed device according to claim 1, wherein the pressure detection device includes a pressure sensing unit and a piezoresistor sensor located below the pressure sensing unit.

3. The keybed device according to claim 2, wherein the pressure sensing unit includes a sensing component, a connecting component, and a sensor fixing component; the connecting component is arranged on a side surface of the sensing component, and the sensor fixing component is arranged on a bottom surface of the connecting component to fix the piezoresistive sensor.

4. The keybed device according to claim 3, wherein the sensing component comprises: a top recess formed in a top surface of the sensing component; and a first exhaust slot formed in the top surface of the sensing component and extending from the top recess to a side surface of the sensing component.

5. The keybed device according to claim 4, wherein the first exhaust slot extends in a direction perpendicular to the side surface of the sensing component.

6. The keybed device according to claim 4, wherein a shape of the top recess includes a square, and the sensing component includes two first exhaust slots corresponding to each edge of the square.

7. The keybed device according to claim 3, wherein the connecting component comprises: a second exhaust slot formed on a bottom surface of the connecting component, which extends from the sensing component to a side surface of the connecting component or connects two adjacent sensing components.

8. The keybed device according to claim 2, wherein a lower surface of the pressure sensing unit is a curved surface.

9. The keybed device according to claim 2, wherein a material of the pressure sensing unit includes conductive silica gel or a flexible material coated with a conductive film on a lower surface.

10. The keybed device according to claim 2, wherein the piezoresistor sensor comprises a first electrode and a second electrode insulated from each other, and the first electrode and the second electrode form an interdigital structure.

11. The keybed device according to claim 1, wherein the flexible support structure comprises: white key support bars respectively arranged on both sides of the pressure detection device corresponding to white keys in the keybed for supporting the white keys; and black key support bars respectively arranged on both sides of the pressure detection device corresponding to black keys in the keybed for supporting the black keys.

12. The keybed device according to claim 11, wherein a first groove is arranged on a top surface of the white key support bar, and a second groove is arranged on a top surface of the black key support bar.

13. The keybed device according to claim 12, wherein a length of the second groove is longer than a length of the first groove.

14. The keybed device according to claim 11, wherein the flexible support structure further includes a reinforcing rib arranged between adjacent white key support bar and black key support bar to connect the white key support bar with the black key support bar.

15. The keybed device according to claim 3, wherein a top surface of the flexible support structure is not lower than a top surface of the sensing component.

16. The keybed device according to claim 15, wherein a height difference between the top surface of the flexible support structure and the top surface of the sensing component is 0.3 mm.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The foregoing and other features of the present disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. These drawings depict only several embodiments in accordance with the disclosure and are, therefore, not to be considered limiting of its scope. The disclosure will be described with additional specificity and detail through use of the accompanying drawings.

(2) FIG. 1 shows a schematic view of an Aftertouch keybed in the prior art.

(3) FIG. 2 shows a schematic view of another Aftertouch keybed in the prior art.

(4) FIG. 3 shows a schematic view of a keybed device according to the present disclosure.

(5) FIG. 4 shows a schematic front view of a pressure detection device and a flexible support structure according to the present disclosure.

(6) FIG. 5 shows a schematic perspective view of the pressure detection device and the flexible support structure according to the present disclosure.

(7) FIG. 6 shows a schematic view of a piezoresistive sensor according to the present disclosure.

(8) FIG. 7 shows a schematic view of a key scanning circuit according to the present disclosure.

(9) FIG. 8 shows a schematic side sectional view of another pressure detection device and flexible support structure according to the present disclosure.

(10) FIG. 9 shows a front view of another pressure detection device and flexible support structure according to the present disclosure.

(11) FIG. 10 shows a back view of another pressure detection device and flexible support structure according to the present disclosure.

(12) FIG. 11 shows a top view of another pressure detection device and flexible support structure according to the present disclosure.

(13) FIG. 12 shows a bottom view of another pressure detection device and flexible support structure according to the present disclosure.

(14) FIG. 13 shows a left side view of another pressure detection device and flexible support structure according to the present disclosure.

(15) FIG. 14 shows a right side view of another pressure detection device and flexible support structure according to the present disclosure.

(16) FIG. 15 shows a top perspective view of another pressure detection device and flexible support structure according to the present disclosure.

(17) FIG. 16 shows a bottom perspective view of another pressure detection device and flexible support structure according to the present disclosure.

(18) FIG. 17 shows a cross-sectional view in the direction of B-B in FIG. 11.

(19) FIG. 18 shows a partial enlarged view of FIG. 15.

(20) FIG. 19 shows a partial enlarged view of FIG. 12.

DESCRIPTION OF COMPONENT MARK NUMBERS

(21) 1 Keybed device

(22) 11 Keybed support

(23) 121 White key

(24) 122 Black key

(25) 13 Key height limit column

(26) 14 Pressure detection device

(27) 141 Pressure sensing unit

(28) 141a Sensing component

(29) 141b Connecting component

(30) 141c Sensor fixing component

(31) 142 Piezoresistor sensor

(32) 142a First electrode

(33) 142b Second electrode

(34) 15 Flexible support structure

(35) 151 White key support bar

(36) 152 Black key support bar

(37) 161 First trigger member

(38) 162 Second trigger member

(39) 17 Key scanning circuit

(40) 18 Limit felt

(41) 19 Top recess

(42) 20 First exhaust slot

(43) 21 Second exhaust slot

(44) 21 Reinforcing rib

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(45) The embodiments of the present disclosure will be described below. Those skilled can easily understand other advantages and effects of the present disclosure according to contents disclosed by the specification. The present disclosure can also be implemented or applied through other different specific embodiments. Various modifications or changes can also be made to all details in the specification based on different points of view and applications without departing from the spirit of the present disclosure.

(46) It needs to be stated that the drawings provided in the following embodiments are just used for schematically describing the basic concept of the present disclosure, thus only illustrating components only related to the present disclosure and are not drawn according to the numbers, shapes and sizes of components during actual implementation, the configuration, number and scale of each component during actual implementation thereof may be freely changed, and the component layout configuration thereof may be more complicated.

Embodiment 1

(47) As shown in FIGS. 3 to 4, the present disclosure provides a keybed device 1. The keybed device 1 includes: a keybed support 11, a keybed, a key height limiting column 13, a pressure detection device 14 and a flexible support structure 15.

(48) As shown in FIG. 3, the keybed support 11 is located below the keybed to support and fix the keybed. The keybed is arranged on the keybed support 11.

(49) Specifically, the keybed includes a plurality of white keys 121 and a plurality of black keys 122, and the white keys 121 and the black keys 122 are arranged alternately. The keybed usually includes 49, 61, or 88 keys, and the distribution of the keys will not be described here. In this embodiment, one end of each key is connected with the keybed support 11 through a spring, and the other end extends out of the keybed support 11.

(50) As shown in FIG. 3, the key height limiting column 13 is arranged in a one-to-one correspondence with each key in the keybed, and one end of the key height limiting column 13 is fixed on a bottom surface of the corresponding key.

(51) Specifically, the key height limiting column 13 is arranged on the bottom surface of the key. In this embodiment, the key height limiting column 13 is located on the bottom surface of the part where the key extends out of the keybed support 11. In practical applications, the key height limiting column 13 can be arranged on the bottom surface of any position of the key, as long as the key height limiting column 13 can follow the movement of the corresponding key. In this embodiment, the key height limiting column 13 is arranged perpendicular to the key. In actual use, it is not limited to this embodiment.

(52) As shown in FIG. 3, the pressure detecting device 14 is arranged under each key height limiting column 13 in a one-to-one correspondence to detect the downward pressure of each key height limiting column 13.

(53) Specifically, the pressure detecting device 14 is located below the key height limiting column 13, when the key is pressed down, the key height limiting column 13 follows the key to be pressed down. After the key height limiting column 13 contacts the pressure detection device 14, the pressure detection device 14 obtains the pressure information of the key height limitation column 13 based on the pressed depth of the key height limitation column 13, and converts it into an electrical signal.

(54) As an implementation of this embodiment, as shown in FIGS. 3 and 4, the pressure detection device 14 includes a pressure sensing unit 141 and a piezoresistor sensor 142 located below the pressure sensing unit 141. A material of the pressure sensing unit 141 includes, but is not limited to, conductive silica gel or a flexible material coated with a conductive film on the lower surface. Any material that can deform under pressure and is conductive at the bottom is suitable for the present disclosure. As shown in FIG. 5, in this embodiment, each pressure sensing unit 141 includes a sensing component 141a, a connecting component 141b, and a sensor fixing component 141c. Each pressure sensing unit 141 is a whole (for clarity, only three pressure sensing units 141 are shown in the figure). As shown in FIGS. 4 and 5, the top and bottom surfaces of the sensing component 141a are flat surfaces, the connecting component 141b surrounds the sensing component 141a, and the sensor fixing component 141c is disposed at the bottom surface of the connecting component 141b to fix the circuit board where the piezoresistor sensor is located. When the top surface of the pressure sensing unit 141 is subjected to pressure, the pressure sensing unit 141 is deformed. When the pressing force is large, the lower surface of the pressure sensing unit 141 contacts the top surface of the piezoresistor sensor 142, and a corresponding electrical signal is generated. More specifically, as shown in FIG. 6, in this embodiment, the piezoresistor sensor 142 includes a first electrode 142a and a second electrode 142b that are insulated from each other, and the first electrode 142a and the second electrode 142b form an interdigital structure. Normally, the first electrode 142a and the second electrode 142b are in an open state. The surfaces of the first electrode 142a and the second electrode 142b are both arranged with conductive films. When any two points on the two electrodes are in contact, the two electrodes will be connected, a corresponding resistance will be generated, and then a corresponding detection signal will be obtained. In this embodiment, the piezoresistor sensors 142 are formed on the same circuit board, which will not be repeated here.

(55) It should be noted that any device that can realize pressure detection is applicable to the present disclosure and is not limited to this embodiment.

(56) As shown in FIGS. 3 to 5, the flexible support structure 15 is arranged below each key height limiting column 13 and is located at the periphery of each pressure detection device 14 respectively.

(57) Specifically, in this embodiment, the flexible support structures 15 are located on both sides of each pressure detection device 14, and a material of the flexible support structure 15 includes but is not limited to silica gel. The flexible support structure 15 and the pressure sensing unit 141 may be integrally formed. As an implementation of this embodiment, the top surface of the flexible support structure 15 is not lower than the top surface of the sensing component 141a. The height difference between the top surface of the flexible support structure 15 and the top surface of the sensing component 141a is h.

(58) In this embodiment, the height difference h between the top surface of the flexible support structure 15 and the top surface of the sensing component 141a is set to be 0.1-0.5 mm, preferably 0.3 mm. With the press of the key height limiting column 13, when the key height limiting column 13 contacts the flexible support structure 15, it indicates that Aftertouch is activated. When the bottom surface of the sensing component 141a contacts the top surface of the piezoresistor sensor 142, it starts to output an Aftertouch pressure detection signal.

(59) It should be noted that in practical applications, the top surface of the flexible support structure 15 may also be lower than the top surface of the sensing component 141a. As the key height limiting column 13 is pressed down, when the top surface of the sensing component 141a contacts the top surface of the piezoresistor sensor 142, the piezoresistor sensor 142 starts to output a signal. When the key height limiting column 13 contacts the flexible support structure 15, it indicates that Aftertouch is activated, and the output signal corresponding to the piezoresistor sensor 142 is used as a starting point of the Aftertouch pressure detection signal. The pressure value obtained between the pressing depth from the top surface of the sensing component 141a to the top surface of the flexible support structure 15 is taken as the pre-pressure value, and is not counted as the Aftertouch pressure value.

(60) As shown in FIG. 3, the keybed device 1 further includes a first trigger member 161 with one end fixed to the bottom surface of the key. In this embodiment, the first trigger member 161 is disposed between the key height limiting column 13 and the spring (connecting the key and the keybed support). The first trigger member 161 is perpendicular to the key. A key scanning circuit 17 is arranged under the first trigger member 161. After a key is pressed for a first set depth, the first trigger member 161 turns on the corresponding switch in the key scanning circuit 17 to obtain a first detection signal, thereby obtaining the triggering time information of the corresponding key.

(61) As shown in FIG. 3, the keybed device 1 further includes a second trigger member 162 with one end fixed to the bottom surface of the key. In this embodiment, the second trigger member 162 is disposed between the key height limiting column 13 and the spring (connecting the key and the keybed support). The second trigger member 162 and the first trigger member 161 are arranged along the length of the key. The second trigger member 162 is perpendicular to the key. The second trigger member 162 is located above the key scanning circuit 17. After the key is pressed for a second set depth, the second trigger member 162 turns on the corresponding switch in the key scanning circuit 17 to obtain a second detection signal, thereby obtaining the triggering strength information of the corresponding key.

(62) Specifically, the key scanning circuit 17 is responsible for detecting the triggering time and the triggering strength of the keys. The key scanning circuit 17 is arranged with many switches for detecting the pressing and releasing of the keys, and each key corresponds to two switches. The pressing of the key and the pressing force can be measured by detecting the different trigger times of the two switches. As shown in FIG. 7, the key scanning circuit 17 includes a scanning processing module, switches corresponding to each trigger component, and diodes connected in series with each switch. Each key corresponds to two switches. When the switch corresponding to the key is turned on, the scanning processing module obtains a detection signal. The triggering time and triggering strength information of the corresponding key are obtained by processing two detection signals corresponding to the same key. In FIG. 7, to facilitate the display, only one white key and one black key are marked, and the connection relationships of the key scanning circuits corresponding to other keys are similar, which will not be repeated here.

(63) As shown in FIG. 3, the keybed device 1 further includes a limit felt 18 arranged between each key and the keybed support 11 to reduce the left and right shaking of the keys and ensure the Aftertouch stability of the keys. In this embodiment, the limit felt 18 is arranged between the key height limiting column 13 and the first trigger member 161. In actual use, the limit felt 18 can be set to an appropriate position according to needs, which is not limited to this embodiment.

(64) The working principle of the keybed device 1 of this embodiment is as follows:

(65) When a key is pressed, the first trigger member 161 and the second trigger member 162 are first triggered, and the key scanning circuit 17 determines the effective triggering and triggering strength of the key according to the triggering and triggering time of the two corresponding switches. As the key continues to be pressed down, when the key height limiting column 13 touches the flexible support structure 15, the player perceives that the key is pressed down and pauses. If the key continues to be pressed down, it means to start Aftertouch. The pressure sensing unit 141 is deformed as the height limiting column 13 is pressed down. When the bottom surface of the sensing component 141a in the pressure sensing unit 141 contacts the piezoresistor sensor 142, the two electrodes in the piezoresistor sensor 142 are conducted through the bottom surface of the sensing component 141a to generate a corresponding electrical signal, thereby triggering the Aftertouch effect. Since the relative height of the flexible support structure 15 and the pressure sensing unit 141 is constant, the depths (the relative height of the flexible support structure 15 and the pressure sensing unit 141) of Aftertouch pressing corresponding to the keys are the same, the Aftertouch effects of the keys corresponding to the same playing strength are also consistent.

Embodiment 2

(66) As shown in FIG. 8, this embodiment provides a keybed device 1, which differs from embodiment 1 in that the bottom surface of the pressure detection device 14 is a curved surface.

(67) Specifically, the top surface of the sensing component 141a is a flat surface (FIG. 8 shows the effect after being pressed by the key height limiting column 13, the top surface is an inclined surface), the bottom surface of the sensing component 141a is a curved surface, and the lowest point of the curved surface is located at the center of the bottom surface of the sensing component 141a.

(68) The working principle of the keybed device 1 of this embodiment is as follows:

(69) When a key is pressed, the first trigger member 161 and the second trigger member 162 are first triggered, and the key scanning circuit 17 determines the effective triggering and triggering strength of the key according to the triggering and triggering time of the two corresponding switches. As the key continues to be pressed down, when the key height limiting column 13 touches the flexible support structure 15, the player perceives that the key is pressed down and pauses. If the key continues to be pressed down, it means to start Aftertouch. The pressure sensing unit 141 is deformed as the height limiting column 13 is pressed down. When the bottom surface of the sensing component 141a in the pressure sensing unit 141 contacts the piezoresistor sensor 142, the two electrodes in the piezoresistor sensor 142 are conducted through the bottom surface of the sensing component 141a to generate an electrical signal, thereby triggering the Aftertouch effect. As the key height limiting column 13 continues to be pressed down, the contact area between the bottom surface of the sensing component 141a and the piezoresistor sensor 142 gradually increases. The resistance of the two electrodes in the piezoresistor sensor 142 is gradually reduced, and the resistance change between the two electrodes is converted into a voltage change through a processing circuit (the voltage change curve can be sampled by a high-speed ADC). After further processing, the Aftertouch information after each key is pressed can be obtained. Similarly, since the relative height of the flexible support structure 15 and the pressure sensing unit 141 is constant, the Aftertouch effects of the keys are also consistent.

(70) The keybed device 1 of this embodiment realizes that the contact area between the sensing component 141a and the piezoresistor sensor 142 changes from small to large through the curvature of the lower surface of the sensing component 141a, so that the resistance between two electrodes changes from large to small, thereby increasing the dynamic range of resistance change.

Embodiment 3

(71) As shown in FIGS. 9-19, this embodiment provides a keybed device 1, which differs from embodiment 1 in that the pressure sensing unit 141 includes a top recess 19 and an exhaust slot, the flexible support structure 15 includes a groove, and the flexible support structure 15 includes a reinforcing rib 22.

(72) Specifically, as shown in FIGS. 11, 15 and 18, the sensing component 141a includes a top recess 19 and a first exhaust slot 20. The top recess 19 is formed in the top surface of the sensing component 141a, preferably, located at the center of the top surface of the sensing component 141a. The first exhaust slot 20 is formed in the top surface of the sensing component 141a, located around the top concave recess 19, and extending from the top concave recess 19 to a side surface of the sensing component 141a. This structure can prevent that the air between the key and the pressure sensing unit 141 is evacuated when the key is strongly pressed and released and the key is sucked by the pressure sensing unit 141 and cannot be quickly returned. At the same time, it can effectively improve the sensitivity of Aftertouch and the bottoming feel, making the performance of Aftertouch richer, and avoiding the noise generated by hard bottoming.

(73) As an implementation of this embodiment, the first exhaust slot 20 extends in a direction perpendicular to the side surface of the sensing component 141a. The first exhaust slot 20 may also extend to the side surface of the sensing component 141a along other directions. Preferably, the top recess 19 has a square shape, and the side surfaces of the top recess 19 are respectively parallel or perpendicular to the side surface of the sensing component 141a. The sensing component 141a includes two first exhaust slots 20 corresponding to each edge of the square. This structure makes the exhaust slots evenly distributed. The exhaust slots combined with the top recess 19 in the middle of the sensing component 141a can maintain air circulation to the greatest extent, and prevent the key from being sucked by the sensing component 141a, thereby making the playing process smooth and preventing noise.

(74) As shown in FIGS. 12, 17 and 19, the connecting component 141b includes a second exhaust slot 21. The second exhaust slot 21 is formed on a bottom surface of the connecting component 141b, and extends from the sensing component 141a to a side surface of the connecting component 141b or connects two adjacent sensing components 141a to form a cross connecting structure. The second exhaust slot 21 can prevent the air between the sensing component 141a and the piezoresistor sensor 142 at the bottom from being evacuated after the key is pressed, and cannot rebound quickly. Preferably, as shown in FIGS. 9 and 10, the width of the second exhaust slot 21 is longer than the width of the first exhaust slot 20.

(75) As shown in FIG. 18, the flexible support structure includes white key support bars 151 and black key support bars 152. The white key support bars 151 are respectively arranged on both sides of the pressure detection device corresponding to the white keys in the keybed for supporting the white keys, and the black key support bars 152 are respectively arranged on both sides of the pressure detection device corresponding to the black keys in the keybed for supporting the black keys in the keybed. Since the white keys and the black keys are arranged alternately, a white key support bar 151 and a black key support bar 152 that are adjacent are arranged between two adjacent pressure detection devices.

(76) As an implementation of this embodiment, the flexible support structure further includes a reinforcing rib 22 arranged between adjacent white key support bar 151 and black key support bar 152 to connect the white key support bar 151 with the black key support bar 152. The reinforcing rib 22 prevents the white key support bar 151 and the black key support bar 152 on both sides of the pressure sensing unit 141 from being overwhelmed when the key is strongly pressed against the pressure sensing unit 141.

(77) As an implementation of this embodiment, the white key support bar 151 includes a first groove 1510, and the black key support bar 152 includes a second groove 1520. The length of the second groove 1520 is longer than the length of the first groove 1510, so that the supporting part corresponding to the white key is longer than the supporting part corresponding to the black key. That is, the arm of the white key is longer than that of the black key. In this case, the white keys and the black keys trigger Aftertouch under the same pressure, so as to adjust the trigger strength of Aftertouch, so that the Aftertouch can be triggered with light pressure during the playing process.

(78) The keybed device of the present disclosure improves the Aftertouch pressure and Aftertouch effect of the keys, so that the Aftertouch pressure and Aftertouch effect obtained after different keys are pressed at the same depth are consistent, and the Aftertouch performance of the entire keybed is consistent.

(79) In summary, the present disclosure proposes a keybed device, including: a keybed support; a keybed arranged on the keybed support; a key height limiting column arranged in one-to-one correspondence with each key in the keybed, and an end of the key height limiting column is fixed on a bottom surface of the corresponding key; a pressure detecting device arranged in one-to-one correspondence under each key height limiting column to detect a pressing strength of each key height limiting column; and a flexible support structure arranged below each key height limiting column and located on at least one side of each pressure detection device, and the flexible support structure includes a flexible material. The keybed device of the present disclosure includes a flexible support structure, which can avoid false triggering of the Aftertouch effect. A same depth is pressed down from the flexible support structure to obtain a consistent Aftertouch effect, and the performance effect is controllable. In addition, the keybed device of the present disclosure adopts a piezoresistor sensor to detect Aftertouch and Aftertouch strength, and the cost is low. Therefore, the present disclosure effectively overcomes various shortcomings in the existing technology and has high industrial utilization value.

(80) The above-mentioned embodiments are just used for exemplarily describing the principle and effects of the present disclosure instead of limiting the present disclosure. Those skilled can make modifications or changes to the above-mentioned embodiments without going against the spirit and the range of the present disclosure. Therefore, all equivalent modifications or changes made by those who have common knowledge in the art without departing from the spirit and technical concept disclosed by the present disclosure shall be still covered by the claims of the present disclosure.