Electrical connection for robot vacuum lid
11122951 ยท 2021-09-21
Assignee
Inventors
- Travis James Gschrey (Billerica, MA, US)
- Eric Burbank (Bedford, MA, US)
- Oliver Lewis (Waltham, MA, US)
- Milan Modh (Waltham, MA, US)
- Sophia Wennstedt (Bedford, MA, US)
Cpc classification
H01R13/03
ELECTRICITY
H01R33/74
ELECTRICITY
A47L2201/06
HUMAN NECESSITIES
A47L9/2894
HUMAN NECESSITIES
A47L9/2852
HUMAN NECESSITIES
A47L2201/04
HUMAN NECESSITIES
A47L9/00
HUMAN NECESSITIES
International classification
A47L11/40
HUMAN NECESSITIES
H01R33/74
ELECTRICITY
A47L9/28
HUMAN NECESSITIES
Abstract
The present disclosure provides, in one aspect, an autonomous cleaning robot including a body, a drive operable to move the body across a floor surface, and a circuit board mounted below an upper surface of the body of the autonomous cleaning robot. The autonomous cleaning robot also includes one or more electrical contacts, a base of each electrical contact being mounted on the circuit board and a contact tip of each electrical contact being configured to protrude through a corresponding opening in the upper surface, wherein each electrical contact comprises a double curved structure to allow the electrical contact to be vertically flexible. The autonomous cleaning robot also includes a hinged lid including one or more contact pads, the one or more contact pads being configured to contact corresponding electrical contacts protruding through the upper surface as the lid is opened or closed.
Claims
1. An autonomous cleaning robot, comprising: a body; a drive operable to move the body across a floor surface; a circuit board mounted below an upper surface of the body of the autonomous cleaning robot; one or more electrical contacts, a base of each electrical contact being mounted on the circuit board and a contact tip of each electrical contact being configured to protrude through a corresponding opening in the upper surface, wherein each electrical contact comprises a double curved structure to allow the electrical contact to be vertically flexible; and a hinged lid comprising one or more contact pads, the one or more contact pads being configured to contact corresponding electrical contacts protruding through the upper surface as the lid is opened or closed.
2. The autonomous cleaning robot of claim 1, wherein each electrical contact comprises a dome-shaped dimple on the contact tip of the electrical contact.
3. The autonomous cleaning robot of claim 1, wherein the contact tip of the electrical contact comprises a first material and the base of the electrical contact comprises a second material, the second material being different from the first material.
4. The autonomous cleaning robot of claim 3, wherein the first material comprises gold and wherein the second material comprises a copper alloy.
5. The autonomous cleaning robot of claim 1, wherein the lid comprises a light ring configured to be powered through the one or more electrical contacts and to provide and receive data through the one or more electrical contacts.
6. The autonomous cleaning robot of claim 5, wherein the one or more contacts providing power are located to an inside of the one or more contacts providing and receiving data.
7. The autonomous cleaning robot of claim 1, wherein the one or more electrical contacts are configured to have a vertical travel between 1 and 2 mm.
8. The autonomous cleaning robot of claim 1, wherein each electrical contact comprises a horizontally extending free end configured to contact an underside of the upper surface of the body of the autonomous cleaning robot.
9. The autonomous cleaning robot of claim 1, wherein each electrical contact comprises a substantially horizontal surface connected to the double curved structure, wherein the substantially horizontal surface is configured to contact an underside of the upper surface of the body of the autonomous cleaning robot.
10. The autonomous cleaning robot of claim 1, wherein the upper surface comprises a raised portion through which the one or more electrical contacts protrude.
11. The autonomous cleaning robot of claim 1, wherein the contact tips of the one or more electrical contacts are configured to scrub the contact pads of the lid as the lid is opened or closed.
12. The autonomous cleaning robot of claim 1, wherein the openings of the upper surface through which the one or more contacts protrude are proximate to a hinge of the lid.
13. The autonomous cleaning robot of claim 1, wherein the contact pads have dimensions of approximately 3 mm by 3 mm.
14. The autonomous cleaning robot of claim 1, wherein the corresponding openings in the upper surface have dimensions of approximately 2.5 mm by 2.5 mm.
15. The autonomous cleaning robot of claim 1, wherein the contacts are configured to provide at least 75 grams of force on the lid when the lid is closed.
16. The autonomous cleaning robot of claim 1, wherein the circuit board is positioned between 3.5 mm and 4.5 mm below an underside of the upper surface.
17. The autonomous cleaning robot of claim 1, wherein the double curved structure comprises a number of horizontally oriented regions connected by curved regions on alternating sides, and a pair of intersecting near-vertical regions connecting to form a tip.
18. The autonomous cleaning robot of claim 1, wherein the double curved structure forms a spring with a ribbon shaped cross section.
19. An autonomous cleaning robot comprising: a body; a drive operable to move the body across a floor surface; a cleaning bin cavity defined by a bottom surface in the body of the autonomous cleaning robot, the cleaning bin cavity being configured to receive a cleaning bin; and one or more pillars positioned on the bottom surface of the cleaning bin cavity, the one or more pillars extending vertically from the bottom surface and being configured to contact a bottom surface of the cleaning bin positioned in the cleaning bin cavity, wherein the one or more pillars create a volume between the bottom surface of the cleaning bin cavity and the bottom surface of the cleaning bin.
20. The autonomous cleaning robot of claim 19, wherein each of the one or more pillars extends vertically approximately I mm above the bottom surface of the cleaning bin cavity.
21. The autonomous cleaning robot of claim 19, wherein each of the one or more pillars comprises a top surface and each pillar has a tapered shape extending upward toward the top surface.
22. The autonomous cleaning robot of claim 19, wherein each of the one or more pillars is approximately cylindrically shaped.
23. The autonomous cleaning robot of claim 19, comprising four pillars, wherein two of the four pillars are positioned proximate to a flat sidewall of the cleaning bin cavity and two of the four pillars are positioned proximate to a curved sidewall of the cleaning bin cavity.
24. The autonomous cleaning robot of claim 19, wherein the one or more pillars are distributed on the bottom surface of the cleaning bin cavity to support the cleaning bin in the cavity.
25. The autonomous cleaning robot of claim 19, wherein each of the one or more pillars is positioned at least 2 mm away from an edge of the bottom surface of the cleaning bin cavity.
26. An autonomous cleaning robot, comprising: a body; a drive operable to move the body across a floor surface; a cleaning bin cavity defined by a bottom surface in the body of the autonomous cleaning robot, the cleaning bin cavity being configured to receive a cleaning bin; one or more pillars positioned on the bottom surface of the cleaning bin cavity, the one or more pillars extending vertically from the bottom surface and being configured to contact a bottom surface of a cleaning bin positioned in the cleaning bin cavity, wherein the one or more pillars create a volume between the bottom surface of the cleaning bin cavity and the bottom surface of the cleaning bin; a circuit board mounted below an upper surface of the body of the autonomous cleaning robot; one or more electrical contacts, a base of each electrical contact being mounted on the circuit board and a contact tip of each electrical contact being configured to protrude through a corresponding opening in the upper surface, wherein each electrical contact comprises a double curved structure configured to allow the electrical contact to be vertically flexible; and a hinged lid comprising one or more contact pads, the one or more contact pads being configured to contact corresponding electrical contacts protruding through the upper surface as the lid is opened or closed, wherein the hinged lid is configured to cover the upper surface and the cleaning bin when the cleaning bin is positioned in the cleaning bin cavity and the hinged lid is closed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12) Like reference numbers and designations in the various drawings indicate like elements.
DETAILED DESCRIPTION
(13) Described herein is a system and method for maintaining an electrical connection to a light ring in a lid of an autonomous cleaning robot. Three aspects of the autonomous cleaning robot and its operation may advantageously reduce or eliminate this problem. First, a bottom surface defining the cavity may include surface features to create a vertical space where debris may collect without disrupting the cleaning bin's position. Second, the autonomous cleaning robot may be operated to clear debris from an airflow channel prior to removal of the cleaning bin from the autonomous cleaning robot. Third, the contact assembly is configured to maintain contact with the lid over a wide range of vertical heights, allowing the electrical connection to be maintained during movement of the robot, slight off-positioning of the cleaning bin, etc.
(14) Autonomous Cleaning Robot Components
(15) Referring to
(16) Referring to
(17) Surface Features of a Bottom Surface of a Cavity Configured to Receive a Cleaning Bin
(18) Referring to
(19) Referring to
(20) The bottom surface 416 defining the cavity 414 includes surface features (e.g., pillar 418) to support the cleaning bin 306 when the cleaning bin 306 is positioned in the cavity 414. Various shapes, geometries, combinations of shapes may be used in forming the surface features. Pillar 418 is approximately cylindrically shaped and is positioned near a corner of the bottom surface 416 defining the cavity 414. In the present implementation, the pillar 418 is positioned approximately a distance D1 from the first side surface 432 defining the cavity 414 and approximately a distance D2 from a second side surface 434 that defines the cavity 414. In some implementations, the distance D1 may be between 2 mm and 6 mm and the distance D2 may be between 13 mm and 23 mm.
(21) Referring to
(22) In the present implementation, the pillar 518 has a flat top surface configure to contact a bottom surface of the cleaning bin 306 when the cleaning bin 306 is positioned in the cavity 514. The flat top surface of the pillar 518 has a diameter D3, which may be between approximately 3 mm and 5 mm. The pillar 518 has slanted sides, which slope downward and outward from the flat top surface to connect the pillar 518 at a base to the bottom surface 516 defining the cavity 514. The base of the pillar 518 has a diameter D4, which may be between approximately 5 mm and 7 mm. Pillars (e.g., pillar 518) are formed on the bottom surface 516 of the cavity 514 to protrude past any debris that might be present on the bottom surface 516 of the cavity 514. The pillars are shaped to allow debris to be easily wiped out of the cavity 514 around the pillars. Additionally, movement of the cleaning bin 306 (e.g., as the autonomous cleaning robot 300 moves across a floor surface) in the cavity 514 and the shape of the pillars allows debris to slide off of the top of the pillars.
(23) Contact Assembly
(24) Referring to
(25) The contacts 636a-d are configured to flex vertically (i.e., extend a variable distance from the raised surface 622) as the contacts 636a-d are contacted by the contact pads 310 on the lid 302 of the autonomous cleaning robot 300. The contacts 636a-d are configured to flex horizontally as the autonomous cleaning robot 300 moves about a floor surface during a cleaning mission. During the cleaning mission, the autonomous cleaning robot 300 can bump into objects, traverse flooring changes, etc., which may cause the lid 302 to move differently than the body 308 of the autonomous cleaning robot 300. For example, if the lid 302 is bounced slightly upward (i.e. the lid 302 moves upward relative to the body 308, but does not come unlatched from the body 308 of the autonomous cleaning robot 300) due to the autonomous cleaning robot 300 encountering an obstacle, the contacts 636a-d will flex vertically upward to maintain contact with the contact pads 310 on the lid 302. The vertical flexing of the contacts 636a-d therefore allows the electrical connection, and therefore the transmission of power and data, to be maintained
(26) As the contact pads 310 contact the contacts 636a-d when the lid is closed, the contacts 636a-d may flex horizontally as well as vertically. Due to a dome shape of a dimple 808 (see
(27) Referring to
(28) Based on a status of the autonomous cleaning robot 300, the controller may send a signal to the light ring 304 on the lid 302 to cause the light ring 304 to illuminate. A status of the autonomous cleaning robot 300 may be, for example, a status of the cleaning bin 306 (e.g., a fullness level), a status of another component of the autonomous cleaning robot 300 (e.g., a side brush 106 (shown in
(29) Referring to
(30) The tip 806 of the contact 800 includes a dimple 808, which contacts a corresponding contact pad 310 on the lid 302 of the autonomous cleaning robot 300 when the lid 302 is closed. The dimple 808 has an approximately dome-shaped outer surface which allows the dimple 808 to make contact with (e.g. by scraping along) the contact pad of the lid 302 as the lid 302 pivots about hinge 430 during opening and closing. The dome-shaped outer surface provides an approximately circular contact region between the electrical contact 800 and the corresponding contact pad 310. The dimple 808 is raised by approximately 0.5 mm to avoid damage to the contact pads 310 from the sharper edges (e.g., edge 836) of the contacts. In some implementations, the dimple 808 may be raised between approximately 0 and 1 mm (e.g., 0 to 0.1 mm, 0 to 0.25 mm, 0 to 0.5 mm, 0 to 0.75 mm, 0.1 to 0.25 mm, 0.1 to 0.5 mm, 0.1 to 0.75 mm, 0.1 to 1 mm, 0.25 to 0.5 mm, 0.25 to 0.75 mm, 0.25 to 1 mm, 0.5 to 0.75 mm, 0.5 to 1 mm, 0.75 to 1 mm, etc.) above the curved portion 810.
(31) The top portion 804 of the contact 800 has a first free end 824 that includes a first horizontal surface 812. The horizontal direction is shown as the X direction and the vertical direction is shown as the Z direction in
(32) Referring to
(33) Airflow Channel Clearing Method
(34) Referring to
(35) The method also includes, subsequent to increasing the vacuum power, decreasing (1008) the vacuum power of the vacuum assembly of the autonomous cleaning robot 300. In some instances, decreasing the power occurs after the autonomous cleaning robot 300 contacts the docking station. In some instances, decreasing the power occurs before the autonomous cleaning robot 300 contacts the docking station. Decreasing the power of the vacuum assembly may include returning the vacuum assembly to a power level at which the vacuum assembly was operating before increasing the power to clear the debris. Decreasing the power of the vacuum assembly may include turning the vacuum power to zero, thereby shutting off the vacuum assembly.
(36) A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made. Accordingly, other implementations are within the scope of the claims.