Panels for use in collecting fluid from a gas stream
11123751 · 2021-09-21
Assignee
Inventors
- Maher Damak (Cambridge, MA, US)
- Karim Khalil (Boston, MA, US)
- Kevin SIMON (Somerville, MA, US)
- Kripa Varanasi (Lexington, MA, US)
- Joseph DiPrisco (Reading, MA, US)
Cpc classification
B03C3/70
PERFORMING OPERATIONS; TRANSPORTING
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/04
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/09
PERFORMING OPERATIONS; TRANSPORTING
B03C3/60
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An example of a panel for use in collecting fluid in a gas stream includes a fluid collection member comprising one or more collection electrodes. The panel may include an emitter electrode assembly member comprising an emitter electrode frame and one or more emitter electrodes attached to the emitter electrode frame (e.g., disposed in a one- or two-dimensional array). The one or more emitter electrodes may be physically separated from the one or more collection electrodes. The fluid collection member may be physically connected to the emitter electrode assembly member. The one or more collection electrodes may be electrically insulated from the one or more emitter electrodes.
Claims
1. A panel for use in collecting fluid in a gas stream, the panel comprising: a planar fluid collection member comprising one or more collection electrodes, and a planar emitter electrode assembly member comprising an emitter electrode frame and one or more emitter electrodes attached to the emitter electrode frame, wherein the one or more collection electrodes are physically separated from the one or more emitter electrodes by one or more electrically insulating members each comprising one or more sheds, wherein the planar fluid collection member is physically connected to the planar emitter electrode assembly member and the one or more collection electrodes are electrically insulated from the one or more emitter electrodes, and wherein the one or more sheds are parallel to the planar fluid collection member and to the planar emitter electrode assembly member.
2. A panel for use in collecting fluid in a gas stream, the panel comprising: a planar fluid collection member comprising one or more collection electrodes; and a planar emitter electrode assembly member comprising one or more emitter electrodes, the planar emitter electrode assembly member attached to the planar fluid collection member by one or more electrically insulating members each comprising one or more sheds, wherein the one or more electrically insulating members are disposed between the planar fluid collection member and the planar emitter electrode assembly member such that the one or more electrically insulating members physically separate the planar fluid collection member and the planar emitter electrode assembly member, wherein the one or more sheds are parallel to the planar fluid collection member and to the planar emitter electrode assembly member.
3. The panel of claim 2, wherein the one or more collection electrodes are each a collection surface that is a mesh or a porous metal plate.
4. The panel of claim 2, wherein the planar fluid collection member comprises a collection frame and the one or more collection electrodes are attached to the collection frame.
5. The panel of claim 4, wherein at least a portion of the collection frame is perforated.
6. The panel of claim 4, comprising one or more rotatable trolley members attached to the collection frame.
7. The panel of claim 2, wherein each of the one or more emitter electrodes is a metal wire.
8. The panel of claim 7, wherein a diameter of the metal wire is from 50 μm to 10 mm.
9. The panel of claim 7, wherein the one or more emitter electrodes are attached to the emitter electrode frame under tension.
10. The panel of claim 9, wherein the one or more emitter electrodes are each entirely under at least 4 N and not more than 20 N of tension.
11. The panel of claim 7, wherein each of the one or more emitter electrodes is wound around at least three electrically insulating capstans.
12. The panel of claim 2, wherein each of the one or more electrically insulating members comprises polytetrafluoroethylene (PTFE).
13. The panel of claim 2, wherein each of the one or more electrically insulating members comprises one or more sheds.
14. The panel of claim 2, comprising: a second emitter electrode assembly member, the second emitter electrode assembly member comprising a second emitter electrode frame and one or more second emitting electrodes attached to the second emitter electrode frame, wherein the second emitter electrode assembly member is physically attached to, spaced from, and electrically insulated from the fluid collection member by one or more electrically insulating members, wherein the second emitter electrode assembly member is disposed on an opposite side of the fluid collection member from the emitter electrode assembly member such that the fluid collection member is disposed at least partially between the second emitter electrode assembly member and the emitter electrode assembly member.
15. The panel of claim 2, wherein the one or more collection electrodes are grounded.
16. The panel of claim 2, wherein each of the one or more emitter electrodes is a needle.
17. The panel of claim 2, wherein the panel is operable to maintain a voltage of at least 1 kV and no more than 500 kV.
18. The panel of claim 2, wherein the planar fluid collection member and the planar emitter electrode assembly member are separated by no more than 0.5 m.
19. The panel of claim 2, wherein each of the one or more emitter electrodes comprises one or more small radius of curvature points.
20. A panel for use in collecting fluid in a gas stream, the panel comprising: a planar emitter electrode assembly member comprising one or more tensioned wire electrodes on an emitter electrode frame; and a planar fluid collection member comprising an electrically conductive collection surface wherein the planar emitter electrode assembly member is (i) physically attached to the planar fluid collection member and (ii) disposed apart from and within a distance of no more than 0.5 m of the planar fluid collection member by one or more electrically insulating members each comprising one or more sheds, wherein the one or more sheds are parallel to the planar fluid collection member and to the planar emitter electrode assembly member.
21. The panel of claim 20, wherein each of the one or more tensioned wire electrodes is tensioned around one or more capstans on the emitter electrode frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Drawings are presented herein for illustration purposes, not for limitation. The foregoing and other objects, aspects, features, and advantages of the disclosure will become more apparent and may be better understood by referring to the following description taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
(18) It is contemplated that systems, apparatus, and methods of the disclosure encompass variations and adaptations developed using information from the embodiments expressly described herein. Adaptation and/or modification of the systems, apparatus, and methods described herein may be performed by those of ordinary skill in the relevant art.
(19) Throughout the description, where apparatus and systems are described as having, including, or comprising specific components, or where processes and methods are described as having, including, or comprising specific steps, it is contemplated that, additionally, there are articles, devices, and systems according to certain embodiments of the present disclosure that consist essentially of, or consist of, the recited components, and that there are methods according to certain embodiments of the present disclosure that consist essentially of, or consist of, the recited processing steps.
(20) It should be understood that the order of steps or order for performing certain action is immaterial so long as operability is not lost. Moreover, two or more steps or actions may be conducted simultaneously.
(21) In this application, unless otherwise clear from context or otherwise explicitly stated, (i) the term “a” may be understood to mean “at least one”; (ii) the term “or” may be understood to mean “and/or”; (iii) the terms “comprising” and “including” may be understood to encompass itemized components or steps whether presented by themselves or together with one or more additional components or steps; (iv) the terms “about” and “approximately” may be understood to permit standard variation as would be understood by those of ordinary skill in the relevant art; and (v) where ranges are provided, endpoints are included. In certain embodiments, the term “approximately” or “about” refers to a range of values that fall within 25%, 20%, 19%, 18%, 17%, 16%, 15%, 14%, 13%, 12%, 11%, 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, or less in either direction (greater than or less than) of the stated reference value unless otherwise stated or otherwise evident from the context (except where such number would exceed 100% of a possible value).
(22) The present disclosure describes a panel for use in collecting fluid in a gas stream. In some embodiments, the panel include a fluid collection member with one or more collection electrode (e.g., an electrically conductive collection surface) and an emitter electrode assembly member comprising an emitter electrode frame and one or more emitter electrodes attached to the emitter electrode frame.
(23) Disclosed herein are, inter alia, panels for use in collecting fluid from a gas stream. A panel may include one or more emitter electrodes and one or more collection electrodes. The emitter electrode(s) are operable to maintain an applied voltage to cause fluid to be deposited on collection electrode(s) at a higher rate than would be deposited on the collection electrode(s) without the applied voltage. One or more emitter electrodes may be, for example, one or more wires, and one or more collection electrodes may be, for example, a metallic mesh collection surface. A panel may provide a convenient component that can be easily handled and installed in a fluid collection system. In some embodiments, a panel is modular and thus can be interchanged in a fluid collection system, for example if a panel malfunctions or breaks. For example, one or more emitter electrode wires may break as a result of prolonged applied voltage. A broken panel can be removed from a fluid collection system and replaced with a functional panel. The broken panel may be repairable, thereby reducing waste.
(24) Referring now to
(25) One or more emitter electrodes may include one or more wires. Wires used as emitter electrodes may be metallic. For example, a wire may include one or more of stainless steel, copper, aluminum, silver, gold, titanium, and tungsten. In some embodiments, a wire has a diameter from 50 μm to 10 mm. For example, a wire may have a diameter from 50 μm to 250 μm or from 100 μm to 200 μm. In some embodiments, a wire comprises 304 stainless steel. For example, a wire may be made from spring back (hardened) 304 stainless steel. In some embodiments, a wire has a tensile strength of at least 1 GPa. Without wishing to be bound by any particular theory, a wire with higher tensile strength may partially or completely mitigate wire-snapping failures from any source of wire deflection or wire vibration during operation of a panel. One or more emitter electrodes may be attached to an emitter electrode frame (for example as shown in
(26) One or more collection electrodes may include an electrically conductive collection surface. A collection surface may be, for example, an electrically conductive mesh or porous surface. A collection surface may comprise metal, such as stainless steel for example. A mesh may be made of large gauge metal wires for example. As another example, a collection surface may be a porous metal plate. A collection surface may be planar. One or more collection electrodes may be disposed in a planar arrangement. In some embodiments, a collection surface has a low contact angle hysteresis (e.g., of no more than 40 degrees difference between a receding contact angle and an advancing contact angle, e.g., when a panel is disposed at an angle of from 30 degrees to 60 degrees relative to level ground). Low contact angle hysteresis may help in shedding water during fluid collection.
(27) Referring again to
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(29) At least a portion of collection frame 114 (e.g., J-edging thereof) may be perforated. For example, an edge of collection frame 114 may be perforated or a portion of an edge may be perforated. For example, curved portion 114b of J-edge may be perforated and/or a bottom J-edge of collection frame 114 may be perforated (and, optionally other edges not). Perforated J-edging of collection frame 114 may be made from perforated sheet metal such as SAE 304 stainless steel perforated with holes at a linear density of from 3 to 5 holes per 10 mm, for example. Perforated edging may assist in efficient and/or directionally desirable fluid drainage away from panel 100 (e.g., into gutter 154 as shown in
(30) Edging around one or more collection electrodes (e.g., a collection surface) may serve one or more of multiple purposes. An edge may enable facile handling of a panel so that it can be manipulated into and out of a fluid collection system. An edge may give rigidity to a panel by giving it a stiff border. In some embodiments, this reduces or eliminates the likelihood that a mesh collection surface will buckle under its own weight and is fixed (does not change size) at its overall dimension (e.g., 1.5 m×1.5 m). A curved portion of an edge (e.g., a J-edge) may allow for easy access to a mesh-wire to edging interface, which allows for periodic spot welding (tack welds) along the length of a fluid collection member. Welding together a mesh collection surface and collection frame at an edge thereof may ensure the mesh and J-edge behave as a single piece and/or may remove the ability for the mesh collection surface to rattle around inside of the edge. In some embodiments, for example along a bottom edge (e.g., J-edge), edge sheet metal may be perforated to allow for collected fluid to easily drain into guttering of a fluid collection system. A perforated edge may include metal that is perforated with a linear density of from 3 to 5 holes per 10 mm, for example in SAE 304 stainless steel sheet metal. Such perforation can allow for sufficient drainage for expected collection rates while also maintaining desired overall rigidity of a panel for facile handling and placement into a fluid collection system. A vertical portion of an edge (e.g., portion 114a of edging in collection frame 114) enables a surface to clamp a panel in place inside of a fluid collection system.
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(34) In some embodiments, a panel is flat (e.g., planar). A panel may be rectangular or triangular, for example. A panel may be round (e.g., circular). In some embodiments, an emitter electrode assembly member is disposed within no more than 0.5 m of a fluid collection member. In some embodiments, a fluid collection member and an emitter electrode assembly member are separated by no more than 0.5 m (e.g., no more than 0.4 m, no more than 0.3 m, or no more than 0.2 m). In some embodiments, a fluid collection member and an emitter electrode assembly member are separated by a distance from 0.005 m to 0.1 m (e.g., 0.025 m to 0.1 m). In some embodiments, a panel has an area between 1.25 m.sup.2 and 3.25 m.sup.2. Panels may also be smaller or larger. Panel size may depend on particular application.
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(36) In some embodiments, it is preferable to use wires as emitter electrodes and, particularly in some embodiments, wires that are kept at a constant tension. Deformations of wires may thus be low under regular loads (e.g., ambient wind or vibration from a cooling tower). Moreover, risk of breaking may be low due to elasticity of the wire. In some applications, upon impact with a rain droplet or other object, a wire can deform and come back to its original tension (e.g., in part due to constant force springs, if present). By using capstans (e.g., small plastic cylinders, for example with a low friction coefficient), a wire can wind (partially) around them, thereby achieving a desirable spacing, and only have a minor effect on tension. A preferred number of capstans per wire can be determined so that the tension in all parts of the wire is within an acceptable range.
(37) A panel may include one or more electrically insulating members.
(38) In some embodiments, insulator material, shed geometry and overall dimensions of an electrically insulating member are selected to optimize the electrically insulating member's resistance to shorting in wet conditions. An electrically insulating member may have a dielectric strength of at least 200 kV/cm (e.g., at least 400 kV/cm). An electrically insulating member may have a surface energy of no more than 25 mN/m. In some embodiments, sheds are utilized to breakup surface conduction pathways from end-to-end of an electrically insulating member and to prevent from surface arcing or surface electrical breakdown. An electrically insulating member may include polytetrafluoroethylene (PTFE). In some embodiments, an electrically insulating member comprises a polytetrafluoroethylene (PTFE) cylinder. PTFE has useful dielectric properties (a dielectric strength about 600 kV/cm) and is hydrophobic (having a surface energy of about 20 mN/m). The hydrophobicity of PTFE facilitates effective drainage of water during a wetting event and may prevent arcing due to stagnant water patches along a surface of an electrically insulating member. An electrically insulating member may be cylindrical (e.g., having a cylindrical volumetric extent).
(39) In some embodiments, an electrically insulating member includes one or more sheds, for example three sheds. In some embodiments, shed(s) have a particular radius relative to a central core. The difference between these two values is known as the “shed overhang” dimension of an electrically insulating member. Sheds may have the same or different overhangs in a given electrically insulating member. In some embodiments, nearby sheds are spaced apart by a certain dimension that evenly spaces the sheds along a central core setting a pitch or shed separation between adjacent sheds. A ratio of shed overhang to shed pitch may be kept above a certain optimal ratio based on empirical data that correlates the optimal ratio as a function of the conductivity of a fluid (e.g., water) the electrically conductive member is being sprayed with or exposed to. This ratio increases as the fluid draining along the electrically conductive member increases in conductivity. An overall length of an electrically conductive member may be dictated by a pre-determined (e.g., optimal) spacing between emitter electrodes and fluid collection electrodes.
(40) In some embodiments, each of one or more sheds of an electrically insulating member comprises a knife edge (e.g., an about 60° knife edge). A knife edge may facilitate droplets draining effectively from each shed and avoid any pooling on a bottom edge of the shed.
(41) Experimental tests were performed to test various configurations of electrically insulating members. Testing results in Table 1 demonstrate how preferred designs can improve performance of electrically insulating members. Electrically insulating members of about 50 mm longitudinal length were energized up to 25 kV across the longitudinal length of the insulator while systematically wetting the entire surface of the insulator (using a water spray). Qualitative observations of sparking, or shorting, across the exterior surface of each tested electrically insulating member were made while they were wetted. The electrically insulating members were energized for 10 minutes while being wet constantly by the spray to ensure the stability of their design. In Table 1, “some” indicates some sparking or shorting was observed during the testing period, while “none” indicates no sparking or shorting was observed during the testing period.
(42) TABLE-US-00001 TABLE 1 2 shed, 5.1 mm 2 shed, 5.1 mm 3 shed, 5.1 mm 3 shed, 5.1 mm length, 17.8 length, 20.3 length, 17.8 length, 20.3 mm spacing mm spacing mm spacing mm spacing Some Some None None
(43) In some embodiments, a shed of an electrically insulating member overhangs a central core of the electrically insulating member by a distance from 10 mm to 20 mm. In some embodiments, a shed of an electrically insulating member is separated from each adjacent shed by a distance of from 10 mm to 30 mm, for example the distance may be from 17.5 mm to 22.5 mm. In some embodiments, a shed of an electrically insulating member has a thickness of from 2 mm to 3 mm. In some embodiments, an electrically insulating member has a longitudinal length from 25 mm to 150 mm, for example from 25 mm to 50 mm.
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(46) Certain embodiments of the present disclosure were described above. It is, however, expressly noted that the present disclosure is not limited to those embodiments, but rather the intention is that additions and modifications to what was expressly described in the present disclosure are also included within the scope of the disclosure. Moreover, it is to be understood that the features of the various embodiments described in the present disclosure were not mutually exclusive and can exist in various combinations and permutations, even if such combinations or permutations were not made express, without departing from the spirit and scope of the disclosure. Having described certain implementations of panels for use in collecting fluid in a gas stream, it will now become apparent to one of skill in the art that other implementations incorporating the concepts of the disclosure may be used. Therefore, the disclosure should not be limited to certain implementations, but rather should be limited only by the spirit and scope of the following claims.