CLUSTER HEAD NOZZLE FOR SPRAYING A FLUID, ARRANGEMENT HAVING A CLUSTER HEAD NOZZLE AND METHOD FOR PRODUCING A CLUSTER HEAD NOZZLE
20210170430 · 2021-06-10
Inventors
Cpc classification
B05B7/061
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0466
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0483
PERFORMING OPERATIONS; TRANSPORTING
B05B7/066
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0892
PERFORMING OPERATIONS; TRANSPORTING
B05B7/045
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0869
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/06
PERFORMING OPERATIONS; TRANSPORTING
B05B7/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cluster head nozzle for spraying a fluid, having a single-piece housing and multiple outlet openings which are arranged around a central region on a front side of the housing for individual spray jets, and at least one purge air outlet opening for purge air. The at least one purge air outlet opening and sections of a feed channel for the purge air are provided in the single-piece housing.
Claims
1. Cluster head nozzle (10, 50, 60, 100) for spraying a fluid, having a single-piece housing (14; 54; 64; 102; 202) and having multiple outlet openings (16; 114) for spray jets, which outlet openings are arranged around a central region (20) on a front side of the housing (14; 54; 64; 102; 202), and having at least one purge air outlet opening (22; 116) for purge air, characterized in that the at least one purge air outlet opening (22; 116) and at least sections of a feed channel (24; 118) for the purge air are provided in the single-piece housing (14; 54; 64; 102; 202).
2. Cluster head nozzle according to claim 1, characterized in that at least one of the outlet openings (114) is surrounded by a purge air outlet opening (116) in the form of a ring-shaped gap.
3. Cluster head nozzle according to claim 2, characterized in that each outlet opening (114) is surrounded by a purge air outlet opening (116) in the form of a ring-shaped gap.
4. Cluster head nozzle according to at least one of the preceding claims, characterized in that each purge air outlet opening (116) is assigned a separate feed channel (118) for the purge air.
5. Cluster head nozzle according to claim 4, characterized in that each feed channel (24; 118; 218) is led to an outer side of the housing (54; 64; 102) and/or is connected to a ring-shaped channel (46; 220) in the housing (64; 202).
6. Cluster head nozzle according to claim 5, characterized in that a cap (104) is provided which surrounds the housing (102; 202) in certain sections, wherein the feed channels (118) open out at the outside of the housing (102; 202) in an intermediate space (120) between the cap (104) and the housing (102; 202), or the ring-shaped channel (220) has a flow connection to an intermediate space (120) between the cap (104) and the housing (102; 202).
7. Cluster head nozzle according to any of the preceding claims, characterized in that at least one purge air outlet opening (22) for purge air is provided within the central region (20) on the front side of the housing (14; 54; 64).
8. Cluster head nozzle according to at least one of the preceding claims, characterized in that the multiple outlet openings (16; 114) are arranged in a ring shape.
9. Cluster head nozzle according to at least one of the preceding claims, characterized in that multiple purge air outlet openings (22) are arranged in the central region (20).
10. Cluster head nozzle according to claim 9, characterized in that the multiple purge air outlet openings (22) are arranged in a ring shape.
11. Cluster head nozzle according to at least one of the preceding claims, characterized in that at least one purge air outlet opening (72) is provided in a side surface or circumferential surface of the housing (64).
12. Cluster head nozzle according to at least one of the preceding claims, characterized in that the housing (14; 54; 64; 102; 202) is produced by additive manufacturing.
13. Cluster head nozzle according to at least one of the preceding claims, characterized in that the cluster head nozzle (10; 50; 60; 100) is formed as a two-substance nozzle and has a mixing chamber (34; 136) arranged within the housing (14; 54; 64; 102; 202), wherein a channel for the feed of atomizing gas and a channel for the feed of fluid to be atomized open out into the mixing chamber (34; 136).
14. Arrangement having a cluster head nozzle according to at least one of the preceding claims, characterized in that a purge air supply (140) for the feed of purge air and for the setting of the flow rate of fed purge air is provided, wherein the purge air supply (140) has a flow connection to the feed channel (122) for purge air.
15. Method for producing a cluster head nozzle, characterized by layer-by-layer building of a housing (14; 54; 64; 102; 202) of the cluster head nozzle (10; 50; 60; 100) by additive manufacturing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0062]
[0063] The illustration of
[0064] To prevent the formation of a negative pressure within a central region 20 on the front side of the housing 14, wherein said central region is situated within the ring formed by the outlet openings 16, multiple purge air outlet openings 22 are provided within the central region. Altogether, the housing 14 of the cluster head nozzle 10 has twelve purge air outlet openings 22 which are arranged in a ring shape. The central points of the purge air outlet openings 22 lie on an imaginary circular line which runs concentrically with respect to the central longitudinal axis 12 of the housing 14 and which is also concentric with respect to the imaginary circular line on which the central points of the outlet openings 16 are situated.
[0065] In the context of the invention, it is also possible for only a single purge air outlet opening 22 to be arranged in the central region, and the purge air outlet openings may be distributed substantially in any desired arrangement within the central region 20. It is essential that, in a region which, as viewed in an outflow direction, is situated in front of the central region 20 on the front side of the housing 14, that is to say in the space 4 as illustrated in
[0066] This is achieved by means of the aeration of the space 4 illustrated in
[0067]
[0068] The housing 14 of the cluster head nozzle 10 according to the invention is equipped with an insert 26 which is screwed into the housing 14 from the rear side thereof. On the insert 26, there is provided a connector 28 for atomizing gas and a connector 30 for fluid to be sprayed. The fluid 30 to be atomized is fed concentrically with respect to the central longitudinal axis 12 of the housing and passes via an inlet nozzle 32 into a mixing chamber 34 in the housing. The mixing chamber 34 has a distributing cone 36 which is arranged opposite the inlet nozzle 32. The distributing cone 36 is arranged concentrically with respect to the central longitudinal axis 12. The fluid to be sprayed, which emerges from the inlet nozzle 32, strikes the distributing cone 36, the tip of which is directed counter to the inlet nozzle 32. The fluid to be sprayed forms, on the distributing cone 36, a fluid film which flows radially outwards over the distributing cone 36. At an encircling edge 38 of the distributing cone 36, the fluid departs from the surface of the distributing cone 36 and enters a ring-shaped section 40 of the mixing chamber 34, at the base of which the outlet channels 18 begin, which then lead to the outlet openings 16. The atomizing gas fed via the connector 28 is conducted into a ring-shaped channel 42, which is arranged substantially in alignment with the ring-shaped section 40 of the mixing chamber 34, and said atomizing gas impinges in the form of a ring-shaped jet on the fluid departing from the encircling edge 38 of the distributing cone 36. In the ring-shaped section 40, the atomizing gas and the fluid to be sprayed consequently mix to form a mixture of droplets of the fluid to be sprayed and atomizing gas. This mixture then enters the outlet channel 18 and ultimately emerges in the form of individual spray jets from the outlet openings 16.
[0069] The purge air channel 24 branches off from the ring-shaped channel 42 via which the atomizing gas is fed. As per an arrow 44, atomizing gas at positive pressure thus enters the purge air channel 24. The purge air channel 24 firstly leads radially outwards away from the ring-shaped channel 42, but then has a 90° bend and runs parallel to the central longitudinal axis 12 to a ring-shaped channel 46. The ring-shaped channel 46 forms an encircling ring which is arranged within the material block of the housing 14 and which is arranged concentrically with respect to the central longitudinal axis 12. The ring-shaped channel 46 runs radially outside the ring-shaped section 40 of the mixing chamber 34 and thus also in a region which is situated radially outside the outlet channels 18 and the outlet openings 16, cf.
[0070] It can be seen in the illustration of
[0071] By means of the purge air emerging as per the arrow 48, the central region 20 on the front side of the housing 14 can be aerated, and deposits in the central region 20 are thus reliably prevented.
[0072] The illustration of
[0073] By contrast to the cluster head nozzle 10 of
[0074] It is thus possible, on the one hand, for purge air to be drawn into the purge air channel 24 from the surroundings of the housing 54. This is possible because, as has been discussed on the basis of
[0075] The illustration of
[0076] As in the case of the cluster head nozzle 10 of
[0077] In order to be able to influence flow rate and pressure of the purge air in the first section of the purge air channel 24 and also downstream thereof, a bore 62 is provided which extends into the housing 64 proceeding from a circumferential surface thereof. The bore is in the form of a blind bore and intersects the first section of the purge air channel 24 and that section of the purge air channel 24 which leads away from the ring-shaped channel 44. That section of the purge air channel 24 which leads away from the ring-shaped channel 44, and that section of the purge air channel 24 which extends parallel to the central longitudinal axis 12, thus open into the blind bore 62. A grub screw 66 can be screwed to a greater or lesser extent into the blind bore 62, as indicated by means of a double arrow 68. It is thus possible for the free cross section of the first section of the purge air channel 24 to be adjusted by means of the grub screw 66. In this way, pressure and flow rate of the purge air in the first section of the purge air channel 24 and downstream thereof can be adjusted. Specifically if atomizing gas is fed at very high pressure in the ring-shaped channel 44, the cluster head nozzle 60 is advantageous because only a small proportion of the atomizing gas is discharged through the purge air channel 24.
[0078] Not only the second sections of the purge air channels 24, which then end at the purge air outlet openings 22, lead away from the ring-shaped channel 46. Furthermore, second purge air channels 70 lead away from the ring-shaped channel 46, which second purge air channels extend in a radial direction and lead to second purge air outlet openings 72 in the circumferential surface of the housing 64. Multiple second purge air channels 70 and multiple second purge air outlet openings 72 are provided, from which purge air then emerges, as per an arrow 74, in a radial direction with respect to the central longitudinal axis 12 of the housing 64. By means of the purge air emerging as per the arrow 74, deposits on the circumferential surface or side surface of the housing 64 can also be prevented.
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[0080] It is also possible to see some of the second purge air outlet openings 72 arranged on the circumferential surface of the housing 64, which second purge air outlet openings are distributed over the circumference of the housing 64 in a uniformly spaced-apart manner along an imaginary circular line. In the circumferential surface of the housing 64, it is also possible to see the start of the blind bore 62, cf.
[0081] The housing 64 has a drive formation 76 in the form of a flattened surface and an oppositely situated flattened surface which is not visible in
[0082] The illustration of
[0083] In the context of the invention, liquid to be atomized, atomizing air and purge air may self-evidently also be fed in some other way, for example via non-coaxial pipelines.
[0084] The cluster head nozzle 100 may for example be arranged at the end of a so-called spray lance in which the lines for the feed of fluid, atomizing air and purge air are arranged and which projects into a process chamber.
[0085] The liquid to be atomized is, in the same way as in the case of the cluster head nozzles discussed on the basis of
[0086] By contrast to the cluster head nozzles of
[0087] In the context of the invention, aside from the purge air outlet openings 116, yet further outlet openings for purge air may be provided on the outside of the housing, for example also in the central region on the front side of the housing, which further outlet openings surround the outlet openings 114 and purge air outlet openings 116 arranged in a ring shape. Further purge air outlet openings may for example also be provided on the outside of the housing 112 between the lower delimitation, in
[0088] By means of the purge air outlet openings 116 in the form of a ring-shaped gap, each outlet opening 114 is, during the operation of the cluster head nozzle 100, surrounded by a ring of purge air. Deposits in the region directly surrounding the outlet opening 114 are thus reliably prevented. This also prevents deposits from adversely affecting the individual spray jets emerging from the outlet openings 114 during long-term operation of the cluster head nozzle 100. The droplets in the envelope of the spray jets or of the spray are accelerated by the purge air from the ring-shaped gap and thus split up. The average droplet size in the spray is thus reduced.
[0089] Each of the purge air outlet openings 114 is connected by means of a feed channel 118, which runs within the single-piece housing 102, to a ring-shaped space 120 between the cap 104 and the outer surface of the housing 102. Said ring-shaped space 120 is in turn supplied with purge air via a feed channel 122 from the purge air connection 112 and the purge air supply 140. Purge air can thus be supplied to each feed channel 118 via the ring-shaped space 120.
[0090] By virtue of the fact that the feed channels 118 run within the single-piece housing 102, an extremely compact and structurally simple arrangement is created. The purge air openings 116 in the form of a ring-shaped gap are also provided in the single-piece housing 102.
[0091] The housing 102 cannot be produced by cutting machining. The housing 102 is produced by additive methods. Here, the purge air openings 116 in the form of a ring-shaped gap and the feed channels 118 are jointly formed during the layer-by-layer building of the housing 102.
[0092] The illustration of
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[0094] The mouth openings of the feed channels 118 can also be seen in
[0095] The illustration of
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[0098] From the illustration of
[0099] For example, it would be possible for a blank of the housing 102 to be produced by means of additive methods, and said blank is then already provided with the feed channels 118, the ring-shaped channels 134 and the purge air outlet openings 116. By contrast, the outlet openings 114 and also the ring-shaped mixing chamber 136 arranged upstream of the outlet openings 114 and the conical impingement surface 138 for entering fluid may be produced in a conventional manner by cutting. In the context of the invention, it is self-evidently also possible for the complete housing 102 to be produced by means of additive methods.
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[0101] The housing 202 is of very similar construction to the housing 102, such that only the differences in relation to the housing 102 will be discussed.
[0102] In the case of the housing 102, each ring-shaped channel 134 is connected to a separate feed channel 118. Each feed channel 118 then leads, see
[0103] By contrast to this, the housing 202 has only a single feed channel 218, which likewise opens out into the ring-shaped space 120. The feed channel 218 is however connected to a ring-shaped channel 220, which runs in encircling fashion through 360°. The ring-shaped channel 220 thus runs in encircling fashion radially outside the ring-shaped space 136 in the wall of the housing 202. From this ring-shaped channel 220, the ring-shaped channels 134 then branch off, which are provided for feeding purge air to the individual ring-shaped gaps 116.
[0104] In the illustration of
[0105] The housings 14, 54, 64, 102, 202, discussed on the basis of