Connector with cover to suppress deformation of sealing members and maintain waterproofing
11108191 ยท 2021-08-31
Assignee
Inventors
Cpc classification
H01R13/5205
ELECTRICITY
H01R13/58
ELECTRICITY
H01R4/4809
ELECTRICITY
H01R13/629
ELECTRICITY
International classification
H01R13/58
ELECTRICITY
H01R13/516
ELECTRICITY
H01R13/629
ELECTRICITY
Abstract
A connector includes wires (10), a connector housing (30) to hold ends of the wires (10), sealing members mounted on the wires (10) to seal clearances between the connector housing (30) and the wires (10), and a cover (40) assembled with the connector housing (30) to cover the wires (10). The connector housing (30) has a wire pull-out surface (34F1) and cavities (35) open in the wire pull-out surface (34F1) to accommodate ends of the wires (10) and the sealing members inside. The sealing member has a wire draw-out surface (20F) and includes a wire insertion hole (21) open in the wire draw-out surface (20F). The wire (10) is inserted into the wire insertion hole (21). The cover (40) includes a cover body (41) to cover the wires (10) and guides (71) extend from the cover body (41) for contacting the wire draw-out surfaces (20F) and guiding the wires (10).
Claims
1. A connector with cover, comprising: a connector housing; a wire having an end portion held in the connector housing and a bent part external of the connector housing; a sealing member mounted on the wire and configured to seal a clearance between the connector housing and the wire; and a cover assembled with the connector housing and configured to cover the sealing member and the bent part of the wire external of the connector housing, wherein: the connector housing has a wire pull-out surface, a cavity open in the wire pull-out surface and configured to accommodate the end portion of the wire and a part of the sealing member inside, the sealing member has a wire draw-out surface facing away from the housing and includes a wire insertion hole open in the wire draw-out surface, the wire being inserted into the wire insertion hole, and the cover includes a cover body configured to cover the bent part of the wire and a guide extending from the cover body and configured to contact the wire draw-out surface and guide the wire between the wire draw-out surface and the bent part of the wire.
2. The connector with cover of claim 1, wherein the guide includes a pair of holding walls disposed perpendicular to the wire pull-out surface and configured to sandwich and hold the wire between the wire pull-out surface and the bent part of the wire.
3. The connector with cover of claim 2, wherein the wire is a first wire, and the connector further includes a second wire having a bent part, and the pair of holding walls is a first pair of holding walls configured to sandwich and hold the first wire between the wire pull-out surface and the bent part of the first wire, the guide further including a second pair of holding walls disposed perpendicular to the wire pull-out surface and configured to sandwich and hold the second wire between the wire pull-out surface and the bent part of the second wire.
4. A connector with cover, comprising: a wire; a connector housing configured to hold an end portion of the wire; a sealing member mounted on the wire and configured to seal a clearance between the connector housing and the wire; and a cover assembled with the connector housing and configured to cover the wire, wherein: the connector housing has a wire pull-out surface and includes a cavity open in the wire pull-out surface and configured to accommodate the end portion of the wire and the sealing member inside, the sealing member has a wire draw-out surface and includes a wire insertion hole open in the wire draw-out surface, the wire being inserted into the wire insertion hole, the cover includes a cover body configured to cover the wire and a guide extending from the cover body and configured to contact the wire draw-out surface and guide the wire, the guide includes two holding walls disposed perpendicular to the wire pull-out surface and configured to sandwich and hold the wire, and each of the holding walls includes a contact edge configured to contact the wire draw-out surface, an end edge extending at an angle to the contact edge and a tapered portion extending obliquely from the end edge to the contact edge on a corner part defined by the contact edge and the end edge.
5. The connector with cover of claim 4, wherein: the cover includes a first cover and a second cover to be assembled with each other, the first cover includes the guide having the holding walls and locks extending toward the second cover from the holding walls, and the second cover includes lock receiving portions to be engaged with the locks.
6. The connector with cover of claim 4, wherein the holding wall includes a retaining portion projecting toward a mating one of the holding walls and configured to retain the wire.
7. The connector with cover of claim 6, wherein one of the holding walls includes a plurality of the retaining portions adjacent to one another and the wire is held between the adjacent retaining portions.
8. The A connector with cover, comprising: a wire; a connector housing configured to hold an end portion of the wire; a sealing member mounted on the wire and configured to seal a clearance between the connector housing and the wire; and a cover assembled with the connector housing and configured to cover the wire, wherein: the connector housing has a wire pull-out surface and includes a cavity open in the wire pull-out surface and configured to accommodate the end portion of the wire and the sealing member inside, the sealing member has a wire draw-out surface and includes a wire insertion hole open in the wire draw-out surface, the wire being inserted into the wire insertion hole, the cover includes a cover body configured to cover the wire and a guide extending from the cover body and configured to contact the wire draw-out surface and guide the wire, the guide includes two holding walls disposed perpendicular to the wire pull-out surface and configured to sandwich and hold the wire, the holding wall includes a retaining portion projecting toward a mating one of the holding walls and configured to retain the wire, and the retaining portion is a leaf spring-like retaining spring.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(16) A specific example of the connector disclosed by this specification is described below with reference to the drawings. Note that the invention is not limited to these illustrations and is intended to be represented by claims and include all changes in the scope of claims and in the meaning and scope of equivalents.
(17) An embodiment is described with reference to
(18) [Wires 10 and Rubber Plugs 20]
(19) Terminal fittings are crimped respectively to the wires 10 and the rubber plug 20 is mounted on an end of each of the wires 10. As shown in
(20) [Connector Housing 30]
(21) The connector housing 30 is made of synthetic resin and includes, as shown in
(22) The receptacle 31 includes a back wall 32 in the form of a rectangular plate and a peripheral wall 33 in the form of a rectangular tube extending from the peripheral edge of the back wall 32.
(23) As shown in
(24) [Cover 40]
(25) As shown in
(26) As shown in
(27) As shown in
(28) As shown in
(29) The lower cover 51 includes locking projections 58, and the upper cover 61 includes locking pieces 64 engage the locking projections 58.
(30) As shown in
(31) The holding wall 73 has a contact edge 73A and an extending end edge 73B (equivalent to an end edge). As shown in
(32) Each of the guides 71 comes into contact with the wire draw-out surface 20F of the rubber plug 20 and guides the wire 10 when the cover 40 is assembled with the connector housing 30. As shown in
(33) [Assembling of Connector with Cover 1]
(34) In assembling the connector with cover, the wires 10 are first mounted into the connector housing 30 as shown in
(35) Subsequently, the cover 40 is assembled with the connector housing 30 having the wires 10 mounted therein.
(36) First, as shown in
(37) Subsequently, as shown in
(38) With the assembling of the connector with cover 1 completed, the wires 10 drawn out from the wire holding portion 34 are covered by the cover 40. The wires 10 are bent along the L shape of the main tube 42 and drawn out from the draw-out portion 43.
(39) Further, as shown in
(40) Further, the rubber plug 20 may deviate from the proper insertion position in the cavity 35 due to an error in the insertion amount of the wire 10 into the cavity 35, an error in the mounted position of the rubber plug 20 on the wire 10 or the like when the wire 10 is mounted into the connector housing 30. However, the holding walls 73 include the tapered portions 73C. If a positional deviation amount of the rubber plug 20 is relatively small, the rubber plug 20 is guided by the tapered portions 73C and pushed into the cavity 35 when the lower cover 51 is assembled with the connector housing 30. In this way, the position of the rubber plug 20 is corrected to the proper insertion position. Further, if the positional deviation amount of the rubber plug 20 is relatively large, the rubber plug 20 interferes with the holding walls 73 and the lower cover 51 cannot be assembled with the connector housing 30. As just described, the holding walls 73 function to correct the position of the rubber plug 20 to the proper insertion position in the cavity 35 or detect an insertion failure.
(41) As shown in
(42) Further, with the conventional connector with cover including no holding wall, the wires are required to be pulled out straight a certain length from the connector housing to suppress the deformation of the rubber plugs. However, in this embodiment, the holding walls 73 hold the wires 10 perpendicular to the wire pull-out surface 34F1 at positions adjacent to the wire pull-out surface 34F1, as shown in
Functions and Effects
(43) As described above, according to this embodiment, the connector with cover 1 includes the wires 10, the connector housing 30 configured to hold the ends of the wires 10, the rubber plugs 20 configured to seal the clearances between the connector housing 30 and the wires 10 by being mounted on the wires 10 and the cover 40 configured to cover the wires 10 by being assembled with the connector housing 30. The connector housing 30 has the wire pull-out surface 34F1 and includes the cavities 35 open in the wire pull-out surface 34F1 and configured to accommodate the ends of the wires 10 and the rubber plugs 20 inside. The rubber plug 20 has the wire draw-out surface 20F and includes the wire insertion hole 21 open in the wire draw-out surface 20F, the wire 10 being inserted into the wire insertion hole 21. The cover 40 includes the cover body 41 configured to cover the wires 10 and the guides 71 extending from the lower cover 51 constituting the cover body 41 and configured to contact the wire draw-out surfaces 20F and guide the wires 10. Accordingly, the rubber plugs 20 are positioned properly in the cavities 35 by the contact of the guides 71 with the wire draw-out surfaces 20F. Even if the wire 10 is pulled in a direction separating from the cavity 35 by a certain external force applied to the wire 10, the rubber plug 20 is pushed by the guide 71 and held at the proper position. In this way, the waterproof function is ensured.
(44) Further, the guide 71 includes the two holding walls 73 disposed perpendicular to the wire pull-out surface 34F1 and configured to sandwich and hold the wire 10. According to this configuration, the wire 10 is held perpendicular to the wire pull-out surface 34F1 at the position adjacent to the wire pull-out surface 34F1. Here, if the wires 10 drawn out from the connector housing 30 are bent, the wires 10 extend obliquely to the wire pull-out surface 34F1 and there is a concern about a reduction of the waterproof function due to the deformation of the rubber plugs 20, following the wires 10. However, in the configuration of this embodiment, the holding walls 73 hold the wires 10 perpendicular to the wire pull-out surface 34F1. In this way, a reduction of the waterproof function due to the deformation of the rubber plugs 20 is avoided.
(45) Further, with the conventional connector with cover including no holding wall 73, the wires are required to be pulled out straight a certain length from the connector housing to suppress the deformation of the sealing members. However, since the wires 10 are held perpendicular to the wire pull-out surface 34F1 by the holding walls 73 in the configuration of this embodiment, the deformation of the rubber plugs 20 can be avoided even if the wires 10 are bent at positions adjacent to the holding walls 73. In this way, the cover 40 is reduced in size.
(46) Further, the holding wall 73 includes the contact edge 73A configured to contact the wire draw-out surface 20F, the extending end edge 73B extending perpendicular to the contact edge 73A, and the tapered portion 73C extending obliquely from the extending end edge 73B to the contact edge 73A on the corner part defined by the contact edge 73A and the extending end edge 73B. Accordingly, if the positional deviation amount of the rubber plug 20 from the proper insertion position in the cavity 35 is relatively small, the rubber plug 20 is guided by the tapered portions 73C and pushed into the cavity 35 when the cover 40 is assembled with the connector housing 30. In this way, the position of the rubber plug 20 is corrected to the proper insertion position. Further, if the positional deviation amount of the rubber plug 20 from the proper insertion position in the cavity 35 is relatively large, the rubber plug 20 interferes with the holding walls 73 and the cover 40 cannot be assembled with the connector housing 30. As just described, the guide 71 functions to correct the position of the rubber plug 20 to the proper insertion position in the cavity 35 or detect an insertion failure.
First Modification
(47) Next, a first modification is described with reference to
(48) A cover 110 includes the lower cover 111 and the upper cover 115 to be assembled with the lower cover 111 as in the above embodiment. The lower cover 111 includes the guides 112 extending from a bottom wall 53. As shown in
(49) The upper main tube portion 116 of the upper cover 115 includes the locking holes 117 for receiving the locks 114 as shown in
(50) This modification has functions and effects similar to those of the above embodiment are achieved. Further, with the lower cover 111 and the upper cover 115 assembled with each other, the tips of the locks 114 are inserted in the locking holes 117 as shown in
Second Modification
(51) A second modification is described with reference to
(52) A guide 211 provided in a lower cover 210 includes a supporting column 212, two holding walls 213 and retaining claws 214 (equivalent to a retaining portion) respectively extending from the tips of the holding walls 213, as shown in
(53) When the lower cover 210 is assembled with the connector housing 30, the wires 10 are fit respectively into the guides 211 as shown in
(54) This modification has functions and effects similar to those of the above embodiment. Further, the guide 212 includes the retaining claws 214 that interfere with the wire 10 if the wire 10 is urged in a direction (upper direction of
Third Modification
(55) A third modification is described with reference to
(56) A guide 310 includes two holding walls 311 and retaining claws 31 (equivalent to retaining portions) extending from each of the holding walls 311. Each of the holding walls 311 projects from a bottom wall 53. As in the above embodiment, the holding walls 311 are perpendicular to a wire pull-out surface 34F1. The retaining claw 314 projects toward the paired mating holding wall 311 from an extending end of the holding wall 311. One holding wall 311 includes two retaining claws 312. One of the two retaining claws 312 is arranged at an intermediate position between the extending end of the holding wall 311 and the bottom wall 53, and the other is arranged on the extending end of the holding wall 312. An interval between the bottom wall 53 and the one retaining claw 312 and an interval between the one retaining claw 312 and the other retaining claw 312 are substantially equal to an outer diameter of a wire 10.
(57) Two wires 10 extending from a connector housing 30 are held by one guide portion 310. One wire 10 is held between the bottom wall 53 and the one retaining claws 312 and another wire 10 is held between the one retaining claws 312 and the other retaining claws 312.
(58) This modification has functions and effects similar to those of the above embodiment. Further, one holding wall 311 includes two retaining claws 312. One wire 10 is held between the bottom wall 53 and the one retaining claws 312, and the other wire 10 is held between the one retaining claws 312 and the other retaining claws 312. Accordingly, a case where there are two rows of the wires 10 drawn out from the connector housing 30 and arranged along the bottom wall 53 can also be coped with.
Fourth Modification
(59) A fourth modification is described with reference to
(60) A guide 410 includes a supporting column 411, two holding walls 412 and retaining springs 413 (equivalent to a retaining portion) respectively extending from the tips of the pair of holding walls 412. The supporting column 411 projects from a bottom wall 53. Each of the holding walls 412 projects from the bottom wall 53 farther than the supporting column 411. As in the above embodiment, the holding walls 412 are arranged across the supporting column 411 in a posture perpendicular to a wire pull-out surface 34F1. The retaining spring 413 is a leaf spring-like part projecting toward the bottom wall 53 from an extending end of the holding wall 412. The retaining spring 413 is inclined with respect to the holding wall 412 to approach the mating holding wall 412 with distance from the extending end of the holding wall 412, and deflectable in a direction toward and away from the holding wall 412. An interval between the holding walls 412 is somewhat larger than an outer diameter of a wire 10 and smaller than an outer diameter of a rubber plug 20.
(61) This modification has functions and effects similar to those of the above embodiment. Further, the retaining springs 413 prevent separation of the wire 10 from between the holding walls 412. In this way, the wires 10 reliably are held perpendicular to the wire pull-out surface 34F1. Further, the amount of deflection of the retaining springs 413 changes according to the outer diameter of the wire 10 held between the holding walls 412 so that a size change of the wires held in the connector housing can be coped with to a certain extent.
OTHER EMBODIMENTS
(62) Although each of the guides 71 has the two holding walls 73 in the above embodiment, one holding wall arranged between adjacent wires may be shared by two adjacent guides.
(63) Although one retaining claw 214 extends from one holding wall 213 in the second modification and two retaining claws 312 extend from one holding wall 311 in the third modification, a case where wires are arranged in three or more rows can be coped with by increasing the number of retaining portions projecting from one holding wall.
(64) The retaining portion may be provided on only one of the holding walls.
LIST OF REFERENCE SIGNS
(65) 1, 100: connector with cover 10: wire 20: rubber plug (sealing member) 20F: wire draw-out surface 21: wire insertion hole 30: connector housing 31: receptacle 32: back wall 33: peripheral wall 34: wire holding portion 34F1: wire pull-out surface 34F2: locking surface 35: cavity 36: locking protrusion 40, 110: cover 41: cover body 42: main tube portion 43: draw-out portion 51, 111, 210: lower cover (first cover) 52: lower main tube portion 53: bottom wall 54: outer wall 54L, 55L: locking wall 55: inner wall 56: lower draw-out portion 57: locking recess 58: locking projection 61, 115: upper cover (second cover) 62, 116: upper main tube portion 63: upper draw-out portion 64: locking piece 71, 112, 211, 310, 410: guide 72: supporting wall 73, 113, 213, 311, 412: holding wall 73A: contact edge 73B: extending end edge (end edge) 73C: tapered portion 114: locking projecting piece (locking portion) 117: locking hole (lock receiving portion) 212, 411: supporting column 214, 312: retaining claw (retaining portion) 413: retaining spring (retaining portion)