HEAT EXCHANGER

Abstract

A heat exchanger for a refrigerant circuit of an air conditioning system, with a heat exchanger block with a first fluid channel as a refrigerant channel for the flow of refrigerant as a first fluid and with a second fluid channel for the flow of a second fluid therethrough. The first fluid channel and the second fluid channel are in thermal contact for the exchange of heat. A third fluid channel is provided, which is provided as a second refrigerant channel for the flow of refrigerant therethrough, wherein a second refrigerant inlet and a second refrigerant outlet are provided, which are in fluid communication with the third fluid channel, wherein the first fluid channel is in direct thermal contact with the third fluid channel as an internal heat exchanger for the exchange of heat between the refrigerant in the first fluid channel with the refrigerant in the third fluid channel.

Claims

1. A heat exchanger for a refrigerant circuit of an air conditioner, the heat exchanger comprising: a heat exchanger block having a first fluid channel as a refrigerant passage for flowing refrigerant as a first fluid therethrough and having a second fluid channel for flowing a second fluid therethrough, the first fluid channel and the second fluid channel being in thermal contact for exchanging heat between the first fluid and the second fluid; a first refrigerant inlet; a first refrigerant outlet, the first refrigerant inlet and outlet being in fluid communication with the first fluid channel; a first fluid inlet and a first fluid outlet that are in fluid communication with the second fluid channel; a third fluid channel provided as a second refrigerant channel for the flow of refrigerant therethrough; and a second refrigerant inlet and a second refrigerant outlet that are in fluid communication with the third fluid channel, wherein the first fluid channel is in direct thermal contact with the third fluid channel as an internal heat exchanger for the exchange of heat between the refrigerant in the first fluid channel with the refrigerant in the third fluid channel.

2. The heat exchanger according to claim 1, wherein the first fluid channel is divided into a cooling and condensing section and into a subcooling section for the refrigerant.

3. The heat exchanger according to claim 1, wherein a refrigerant collector is provided, which is fluidically connected to the first fluid channel and is flowed against by refrigerant or flowed through by refrigerant, so that the refrigerant collector is part of the first fluid channel in certain regions.

4. The heat exchanger according to claim 3, wherein the refrigerant collector is fluidically connected to the first fluid channel between the cooling and subcooling section and the subcooling section, or wherein the refrigerant collector is fluidically connected to the first fluid channel downstream of the subcooling section.

5. The heat exchanger according to claim 1, wherein the third fluid channel is in direct thermal contact with the first fluid channel in a region of the refrigerant collector.

6. The heat exchanger according to claim 5, wherein the third fluid channel contacts, surrounds and/or traverses the refrigerant collector on the outside and/or inside.

7. The heat exchanger according to claim 5, wherein the refrigerant collector has a tubular housing, wherein the housing is double-walled at least in regions and the first fluid channel is formed inside the housing and the third fluid channel is formed between the double walls.

8. The heat exchanger according to claim 1, wherein the third fluid channel is in direct thermal contact with the first fluid channel in the region of the subcooling section.

9. The heat exchanger according to claim 1, wherein the third fluid channel is in direct thermal contact with the first fluid channel in the region of the first refrigerant outlet and/or the second refrigerant outlet.

10. The heat exchanger according to claim 1, wherein the third fluid channel is in direct thermal contact with the first fluid channel downstream of the refrigerant collector and/or downstream of the subcooling section.

11. The heat exchanger according to claim 1, wherein the first fluid channel is formed by at least one first channel in at least one tube and the third fluid channel is formed by at least one second channel in at least one tube, wherein the at least one tube of the first channel is in contact and/or in thermal contact with the at least one tube of the second channel or the at least one tube of the first channel is also the at least one tube of the second channel and the at least one tube forms or receives the first channel and the second channel.

12. The heat exchanger according to claim 11, wherein the at least one tube of the first fluid channel forms a channel stack with the at least one tube of the third fluid channel.

13. The heat exchanger according to claim 11, wherein the at least one tube of the first fluid channel and/or the at least one tube of the third fluid channel is or are a flat tube.

14. The heat exchanger according to claim 11, wherein the at least one tube of the first fluid channel and/or the at least one tube of the third fluid channel is or are a straight, coiled or wound flat tube.

15. The heat exchanger according to claim 1, wherein the first fluid channel and the third fluid channel is adapted to be flowed through in counterflow and/or in parallel flow.

16. A refrigerant circuit comprising: a heat exchanger according to claim 1; and a refrigerant compressor.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:

[0023] FIG. 1 shows a schematic, perspective view of a heat exchanger according to the invention,

[0024] FIG. 2 shows a detailed representation of the heat exchanger according to FIG. 1,

[0025] FIG. 3 shows a schematic, perspective view of a further heat exchanger according to the invention,

[0026] FIG. 4 shows a detailed representation of the heat exchanger according to FIG. 3,

[0027] FIG. 5 shows a sectional view of the heat exchanger according to FIG. 4,

[0028] FIG. 6 shows a detailed representation of an alternative heat exchanger according to the invention,

[0029] FIG. 7 shows a detailed representation of a further heat exchanger according to the invention, and

[0030] FIG. 8 shows a further detailed representation of a further heat exchanger according to the invention.

DETAILED DESCRIPTION

[0031] The invention relates to a heat exchanger 1 for a refrigerant circuit 2 of an air conditioning system. In this case, the invention optionally relates to a heat exchanger 1 for a refrigerant circuit 2 of a motor vehicle. In the refrigerant circuit 2, the heat exchanger 1, a compressor 3, an expansion valve 4 and an evaporator 5 are provided. A refrigerant, for example R1234yf, R134a, etc., flows in the refrigerant circuit 2.

[0032] The heat exchanger 1 according to FIGS. 1 and 2 has a heat exchanger block 6 with a first fluid channel 7 as a refrigerant channel for the flow of the refrigerant as a first fluid and a second fluid channel 8 for the flow of a second fluid, for example air or another gaseous or liquid coolant, such as water or a water mixture.

[0033] The first fluid channel 7 and the second fluid channel 8 are in thermal contact for the exchange of heat between the first fluid and the second fluid.

[0034] In the embodiment shown, the heat exchanger block 6 comprises a tube-fin block, wherein rows of fins 10, which form the second fluid channel 8 for the flow of air, are arranged between the tubes 9 which form the first fluid channel 7.

[0035] A first refrigerant inlet 11 and a first refrigerant outlet 12 are provided, which are in fluid communication with the first fluid channel 7.

[0036] Also provided are a first fluid inlet 13 and a first fluid outlet 14, which are in fluid communication with the second fluid channel 8.

[0037] Furthermore, a third fluid channel 15 is provided, which is provided as a second refrigerant channel for refrigerant to flow through. This third fluid channel 15 is integrated in the heat exchanger 1 and in the heat exchanger block 6. The heat exchanger 1 has a second refrigerant inlet 16 and a second refrigerant outlet 17, which are in fluid communication with the third fluid channel 15.

[0038] The heat exchanger 1 according to the invention is designed in such a way that the first fluid channel 7 is in direct thermal contact with the third fluid channel 15 as an internal heat exchanger 18 for exchanging heat between the refrigerant in the first fluid channel 7 with the refrigerant in the third fluid channel 15.

[0039] FIG. 2 shows this again in a magnified view. Fluid channel 7 and fluid channel 15 are in direct contact with each other, so that there is good thermal contact between the two fluid channels 7, 15.

[0040] The heat exchanger 1, with its heat exchanger block 6, has a substantially typical condenser design, wherein the first fluid channel 7 is divided into a cooling and condensing section 19 and a subcooling section 20 for the refrigerant.

[0041] A refrigerant collector 21 is also provided, which is fluidically connected to the first fluid channel 7 and is flowed against by refrigerant or flowed through by refrigerant, so that the refrigerant collector 21 is part of the first fluid channel 7 in certain areas.

[0042] Preferably, the refrigerant collector 21 is fluidically connected to or integrated in the first fluid channel 7 between the cooling and condensing section 19 and the subcooling section 20. Alternatively, the refrigerant collector 21 can also be fluidically connected to the first fluid channel 7 downstream of the subcooling section 20.

[0043] The refrigerant collector 21 is designed as a tubular body, which is in connection with the first fluid channel 7 by means of fluid communications 23, wherein the interior of the refrigerant collector 21 belongs to or is connected to the first fluid channel 7. Typically, the refrigerant collector 21 is adjacent to a header 22 of the heat exchanger block 6.

[0044] It can be seen in FIG. 1 that the third fluid channel 15 is in direct thermal contact with the first fluid channel 7 in the area of the subcooling section 20. For this purpose, the third fluid channel 15 is arranged downstream of the refrigerant collector 21 with respect to the refrigerant flow.

[0045] According to FIG. 1, the first fluid channel 7 is formed by at least one first channel 25 in at least one tube 24 and the third fluid channel 17 is formed by at least one second channel 26 in at least one tube 27.

[0046] In this case, the at least one tube 24 of the first channel 25 can be in contact with the at least one tube 27 of the second channel 26, in particular in contact and in thermal contact, or the at least one tube 24 of the first channel 25, also the at least one tube 27 of the second channel 26, are formed in one piece and thus accommodate the two channels 25, 26 together as a one-piece tube.

[0047] Thus, the at least one tube 24 of the first fluid channel 7 may form a channel stack with the at least one tube 27 of the third fluid channel 15.

[0048] Particularly advantageously, the at least one tube 24 of the first fluid channel 7 and/or the at least one tube 27 of the third fluid channel 15 is formed as a flat tube.

[0049] The refrigerant in the high-pressure phase hereby flows through the first fluid channel 7, coming from the compressor 3. The refrigerant in the low-pressure phase flows through the third fluid channel 15, coming from the evaporator 5.

[0050] FIGS. 3 to 5 show a further embodiment of a heat exchanger 101 according to the invention. The heat exchanger 101 is provided for a refrigerant circuit 2 of an air conditioning system, as has already been explained for FIGS. 1 and 2. Here, the invention optionally relates to a heat exchanger 101 for a refrigerant circuit 2 of a motor vehicle. In the refrigerant circuit 2, according to FIG. 1, the heat exchanger 101, a compressor 3, an expansion valve 4 and an evaporator 5 are provided. A refrigerant, for example R1234yf, R134a, etc., flows in the refrigerant circuit 2. Here, the refrigerant flows in the high-pressure phase coming from the compressor 3 and in the low-pressure phase coming from the evaporator 5.

[0051] The heat exchanger 101 according to FIGS. 3 to 5 comprises a heat exchanger block 106 having a first fluid channel 107 as a refrigerant passage for flowing refrigerant as a first fluid therethrough and a second fluid channel 108 for flowing a second fluid therethrough, for example air or another gaseous or liquid refrigerant, such as water or a water mixture.

[0052] The first fluid channel 107 and the second fluid channel 108 are in thermal contact for exchanging heat between the first fluid and the second fluid.

[0053] In the embodiment shown, the heat exchanger block 106 formed of a tube-fin block, with rows of fins 110 forming the second fluid channel 108 for air to flow therethrough disposed between the tubes 109 forming the first fluid channel 107.

[0054] A first refrigerant inlet 111 and a first refrigerant outlet 112 are provided, which are in fluid communication with the first fluid channel 107.

[0055] Also provided are a first fluid inlet 113 and a first fluid outlet 114, which are in fluid communication with the second fluid channel 108.

[0056] Furthermore, a third fluid channel 115 is provided, which is provided as a second refrigerant channel for refrigerant to flow through. This third fluid channel 115 is integrated in the heat exchanger 101. The heat exchanger 101 has a second refrigerant inlet 116 and a second refrigerant outlet 117, which are in fluid communication with the third fluid channel 115. In this regard, the second refrigerant inlet 116 and the second refrigerant outlet 117 are selected depending on the direction of flow through the third fluid channel 115.

[0057] The heat exchanger 101 has a typical substantially typical condenser design with its heat exchanger block 106, wherein the first fluid channel 107 is divided into a cooling subcooling section 119 and a subcooling section 120 for the refrigerant.

[0058] A refrigerant collector 121 is also provided, which is fluidically connected to the first fluid channel 107 and is flowed against or flowed through by refrigerant, so that the refrigerant collector 121 is part of the first fluid channel 107 in certain areas.

[0059] Preferably, the refrigerant collector 121 is fluidically connected to or integrated in the first fluid channel 107 between the cooling and condensing section 119 and the subcooling section 120. Alternatively, the refrigerant collector 121 could also be fluidically connected to the first fluid channel 107 downstream of the subcooling section 120.

[0060] The refrigerant collector 121 is formed as a tubular body that communicates with fluid communications 123 to the first fluid channel 107, wherein the interior of the refrigerant collector 121 belongs to or is connected to the first fluid channel 107. Typically, the refrigerant collector 121 is adjacent to a header 122 of the heat exchanger block 106.

[0061] The third fluid channel 115 is integrated in the refrigerant receiver 121.

[0062] It is provided in the heat exchanger 101 according to the invention that the first fluid channel 107 is in direct thermal contact with the third fluid channel 115 as an internal heat exchanger 118 for exchanging heat between the refrigerant in the first fluid channel 107 with the refrigerant in the third fluid channel 115.

[0063] FIGS. 4 and 5 show this again in more detail in an enlarged view. The fluid channel 107 and the fluid channel 115 are in direct contact with each other, so that there is good thermal contact between the two fluid channels 107, 115. The third fluid channel 115 is in direct thermal contact with the first fluid channel 107 in the region of the refrigerant collector 121. In this case, the third fluid channel 115 contacts the refrigerant collector 121 on the outside and advantageously surrounds it, see FIGS. 4 and 5.

[0064] In this case, the refrigerant collector 121 has a tubular housing 130, the housing 130 being double-walled at least in some areas and the first fluid channel 107 being formed inside the housing 130 and the third fluid channel 115 being formed between the double walls. For this purpose, the inner wall can advantageously and optionally have outwardly projecting ribs 131 that optionally project radially.

[0065] Here, the refrigerant in the high-pressure phase flows through the first fluid channel 107, coming from the compressor 3. The refrigerant in the low-pressure phase flows through the third fluid channel 115, coming from the evaporator 5.

[0066] In this regard, for all embodiments, it is the case that the first fluid channel 107 and the third fluid channel 115 can be flowed through in counterflow and/or parallel flow.

[0067] FIG. 6 shows another embodiment in which the refrigerant collector 221 integrates the internal heat exchanger 218 between the first fluid channel 207 and the third fluid channel 215. Here, tubes or plates are stacked in the refrigerant collector 221 forming an arrangement of the alternating fluid channels 207, 215 to form the internal heat exchanger 218. A second refrigerant inlet 216 and a second refrigerant outlet 217 are provided.

[0068] The embodiments shown so far indicate that the internal heat exchanger 18, 118, 218 is integrated in the heat exchanger block or in the refrigerant collector. It is also possible that the third fluid channel is in direct thermal contact with the first fluid channel in the region of the first refrigerant outlet and/or the second refrigerant outlet.

[0069] Also, the third fluid channel may be in direct thermal contact with the first fluid channel downstream of the refrigerant collector and/or downstream of the subcooling section.

[0070] FIG. 2 shows that the at least one tube 24 of the first fluid channel 7 and/or the at least one tube 27 of the third fluid channel 15 is a straight tube.

[0071] FIGS. 7 and 8 show that the at least one tube 324 of the first fluid channel 307 and/or the at least one tube 327 of the third fluid channel 315 are a coiled or wound flat tube or tubes.

[0072] The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.