Propellant with pattern-controlled burn rate
11112222 · 2021-09-07
Assignee
- SPECTRE MATERIALS SCIENCES, INC. (Melbourne, FL, US)
- University Of Central Florida Research Foundation, Inc. (Orlando, FL)
Inventors
Cpc classification
F42B5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F42B5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A propellant is made from a flexible sheet that in some examples is nitrocellulose. An ignitable material is deposited on one side of the flexible sheet. The ignitable material is a series of triangles having a base adjacent to one edge of the sheet, and an apex adjacent to the other side of the sheet. Some examples of the ignitable material may be thermite compositions. The flexible sheet is rolled around a nonburnable tube and placed within a firearm casing, with the triangle bases being adjacent to the back of the casing, and the triangle apexes being adjacent to the front of the casing. The nonburnable tube is disposed over the primer pocket, so that ignition products from the primer travel through the tube, igniting the propellant adjacent to the front of the casing.
Claims
1. A propellant, comprising a flexible sheet defining a first surface, a first edge, and a second edge, the flexible sheet being burnable or explosive, the flexible sheet having an ignitable material deposited thereon, the imitable material being deposited in a pattern, the pattern defining at least one covered sheet portion upon which ignitable material has been deposited and at least one uncovered sheet portion upon which ignitable material is not present, the covered and uncovered sheet portions being predetermined to provide a changing ignition rate.
2. The propellant according to claim 1, wherein the flexible sheet is made from nitrocellulose.
3. The propellant according to claim 1, wherein the ignitable material includes a metal oxide and a reducing metal.
4. The propellant according to claim 3, wherein the metal oxide and reducing metal are present as alternating layers.
5. The propellant according to claim 4, wherein the metal oxide is cupric oxide, and the reducing metal is magnesium.
6. The propellant according to claim 1: further comprising a nonbumable tube; and the flexible sheet being rolled around the nonbumable tube.
7. The propellant according to claim 1, wherein the pattern includes at least one triangular covered sheet portion.
8. The propellant according to claim 1, wherein the flexible sheet comprises a polymer layer.
9. The propellant according to claim 8, wherein the flexible sheet further comprises a reactive metal layer disposed between a pair of passivation layers.
10. A propellant, comprising a flexible sheet defining a first surface, a first edge, and a second edge, the flexible sheet having an ignitable material deposited thereon, the ignitable material being deposited in a pattern, the pattern defining at least one covered sheet portion upon which ignitable material has been deposited and at least one uncovered sheet portion upon which ignitable material is not present, the covered and uncovered sheet portions being predetermined to provide a predetermined ignition rate or a predetermined pressure curve within a pressure vessel; wherein the pattern includes a series of triangular covered portions, each covered portion defining a base adjacent to the first edge, and an apex adjacent to the second edge.
11. A propellant, comprising a flexible sheet defining a first surface, a second surface, a first edge, and a second edge, the flexible sheet having an ignitable material deposited on the first surface, the ignitable material being deposited in a pattern, the pattern defining at least one covered sheet portion upon which ignitable material has been deposited and at least one uncovered sheet portion upon which ignitable material is not present, the covered and uncovered sheet portions being predetermined to provide a predetermined ignition rate or a predetermined pressure curve within a pressure vessel; and further comprising boron deposited on the second surface.
12. The propellant according to claim 11, further comprising an adhesion layer deposited between the second surface and the boron.
13. A propellant, comprising: a flexible sheet defining a first surface, a second surface, a first edge, and a second edge, the flexible sheet having an ignitable material deposited on the first surface, the ignitable material being deposited in a pattern, the pattern defining at least one covered sheet portion upon which ignitable material has been deposited and at least one uncovered sheet portion upon which ignitable material is not present, the covered and uncovered sheet portions being predetermined to provide a predetermined ignition rate or a predetermined pressure curve within a pressure vessel; boron deposited on the second surface; and a capping layer deposited on the boron.
14. A firearm cartridge, comprising: a casing, the casing having a side wall, an interior portion within the side wall, an open front end, a back end, a primer pocket defined within the back end, and a flash hole defined between the primer pocket and the interior portion; a propellant, comprising a flexible sheet defining a first surface, a first edge, and a second edge, the flexible sheet having an ignitable material deposited thereon, the ignitable material being deposited in a pattern, the pattern defining at least one covered sheet portion upon which ignitable material has been deposited and at least one uncovered sheet portion upon which ignitable material is not present, the covered and uncovered sheet portions being predetermined to provide a predetermined ignition rate or a predetermined pressure curve within a pressure vessel; a nonburnable tube defining a pair of ends and a passageway therebetween; the flexible sheet being rolled around the nonburnable tube; the propellant being disposed within the interior portion of the casing, the first edge of the flexible sheet being adjacent to the back end of the casing, the second edge of the flexible sheet being adjacent to the front end of the casing, one end of the nonburnable tube being disposed over the flash hole, with the flash hole being in communication with the passageway.
15. The firearm cartridge according to claim 14, wherein the flexible sheet is made from nitrocellulose.
16. The firearm cartridge according to claim 14, wherein the ignitable material includes a metal oxide and a reducing metal.
17. The firearm cartridge according to claim 16, wherein the metal oxide and reducing metal are present as alternating layers.
18. The firearm cartridge according to claim 17, wherein the metal oxide is cupric oxide, and the reducing metal is magnesium.
19. The firearm cartridge according to claim 14, wherein the pattern includes at least one triangular covered sheet portion.
20. A firearm cartridge comprising: a casing, the casing having a side wall, an interior portion within the side wall, an open front end, a back end, a primer pocket defined within the back end, and a flash hole defined between the primer pocket and the interior portion; a propellant, comprising a flexible sheet defining a first surface, a first edge, and a second edge, the flexible sheet having an ignitable material deposited thereon, the ignitable material being deposited in a pattern, the pattern defining at least one covered sheet portion upon which ignitable material has been deposited and at least one uncovered sheet portion upon which ignitable material is not present, the covered and uncovered sheet portions being predetermined to provide a predetermined ignition rate or a predetermined pressure curve within a pressure vessel, wherein the pattern includes a series of triangular covered portions, each covered portion defining a base adjacent to the first edge, and an apex adjacent to the second edge; a nonbumable tube defining a pair of ends and a passageway therebetween; the flexible sheet being rolled around the nonburnable tube; and the propellant being disposed within the interior portion of the casing, the first edge of the flexible sheet being adjacent to the back end of the casing, the second edge of the flexible sheet being adjacent to the front end of the casing, one end of the nonburnable tube being disposed over the flash hole, with the flash hole being in communication with the passageway.
21. A firearm cartridge, comprising: a casing, the casing having a side wall, an interior portion within the side wall, an open front end, a back end, a primer pocket defined within the back end, and a flash hole defined between the primer pocket and the interior portion; a propellant, comprising a flexible sheet defining a first surface, a second surface, a first edge, and a second edge, the flexible sheet having an ignitable material deposited on the first surface, the ignitable material being deposited in a pattern, the pattern defining at least one covered sheet portion upon which ignitable material has been deposited and at least one uncovered sheet portion upon which ignitable material is not present, the covered and uncovered sheet portions being predetermined to provide a predetermined ignition rate or a predetermined pressure curve within a pressure vessel; a nonburnable tube defining a pair of ends and a passageway therebetween; the flexible sheet being rolled around the nonburnable tube; the propellant being disposed within the interior portion of the casing, the first edge of the flexible sheet being adjacent to the back end of the casing, the second edge of the flexible sheet being adjacent to the front end of the casing, one end of the nonburnable tube being disposed over the flash hole, with the flash hole being in communication with the passageway; and further comprising boron deposited on the second surface.
22. The firearm cartridge to claim 21, further comprising an adhesion layer deposited between the second surface and the boron.
23. The firearm cartridge according to claim 21, further comprising a capping layer deposited on the boron.
24. A firearm cartridge, comprising: a casing, the casing having a side wall, an interior portion within the side wall, an open front end, a back end, a primer pocket defined within the back end, and a flash hole defined between the primer pocket and the interior portion; a propellant, comprising a flexible sheet defining a first surface, a first edge, and a second edge, the flexible sheet having an ignitable material deposited thereon, the ignitable material being deposited in a pattern, the pattern defining at least one covered sheet portion upon which ignitable material has been deposited and at least one uncovered sheet portion upon which ignitable material is not present, the covered and uncovered sheet portions being predetermined to provide a predetermined ignition rate or a predetermined pressure curve within a pressure vessel, the flexible sheet comprising a polymer layer; a nonburnable tube defining a pair of ends and a passageway therebetween; the flexible sheet being roiled around the nonburnable tube; the propellant being disposed within the interior portion of the casing, the first edge of the flexible sheet being adjacent to the back end of the casing, the second edge of the flexible sheet being adjacent to the front end of the casing, one end of the nonburnable tube being disposed over the flash hole, with the flash hole being in communication with the passageway.
25. The firearm cartridge according to claim 24, wherein the flexible sheet further comprises a reactive metal layer disposed between a pair of passivation layers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(14) Like reference characters denote like elements throughout the drawings.
DETAILED DESCRIPTION
(15) Referring to the drawings, a thin film propellant is illustrated. In general, the propellant includes a burnable or explosive substrate having a material or combination of materials having a high burn rate deposited thereon in a deposition pattern that provides a predetermined effect on the burn rate of the substrate.
(16) Referring to
(17) The sheet 12 includes a first edge 14 and a second edge 16. A burnable material 18 having a high burn rate has been deposited upon one side of the substrate sheet 12. In the illustrated example, the high burn rate burnable material is a thermite composition 18. Other examples of the sheet 12 can be made from combinations of a polymer and a burnable metal such as any of the reducing metals utilized in thermite combinations, with the polymer serving as a source of oxygen for combustion of the burnable metal. Still other examples of the sheet 12 can be made from one or both reaction components of an intermetallic reaction pair, for example, boron and/or titanium.
(18) The thermite composition 18 or other high burn rate material is deposited in a pattern that is designed to produce a desired burn rate, resulting in a desired pressure curve. In the illustrated example, the thermite composition 18 has been deposited in a series of triangles 20, with each triangle having a base 22 adjacent to the first edge 14, and an apex 24 adjacent to the second edge 16. The illustrated triangles are isosceles triangles, each of which has substantially equal sides 26, 28. However, other types of triangles, for example, right triangles having one edge perpendicular to the edges 14, 16, could be used without departing from the scope of the invention. Additionally, although the base 22 and sides 26, 28 are illustrated as substantially straight, other configurations can be used without departing from the scope of the invention. It is also not necessary for the apex 24 to be a perfect point, or for any of the other corners 30, 32 to be perfect points. The critical feature is that, as ignition propagates from the edge 16 to the edge 14, the portion of the sheet 12 covered by the thermite composition 18 or other high burn rate material corresponds to a desired burn rate and pressure curve at that point in the ignition process.
(19) Referring to
(20) The thickness of each metal oxide layer 34 and reducing metal layer 36 are determined to ensure that the proportions of metal oxide 34 and reducing metal 36 are such so that both will be substantially consumed by the exothermic reaction. As one example, in the case of a metal oxide layer 34 made from CuO and reducing metal layer 36 made from Mg, the chemical reaction is CuO+Mg.fwdarw.Cu+MgO+heat. The reaction therefore requires one mole of CuO, weighing 79.5454 grams/mole, for every one mole of Mg, weighing 24.305 grams/mole. CuO has a density of 6.315 g/cm.sup.3, and magnesium has a density of 1.74 g/cm.sup.3. Therefore, the volume of CuO required for every mole is 12.596 cm.sup.3. Similarly, the volume of Mg required for every mole is 13.968 cm.sup.3. Therefore, within the illustrated example, each layer of metal oxide 34 is about the same thickness or slightly thinner than the corresponding layer of reducing metal 36. If other metal oxides and reducing metals are selected, then the relative thickness of the metal oxide 34 and reducing metal 36 can be similarly determined. If a burnable metal and a polymer are used, the amount of burnable metal and polymer can be determined by following the above example. If an intermetallic reaction pair is used, the amount of each reaction pair component metal can also be determined as illustrated above.
(21) In addition, the reaction between magnesium 36 and nitrocellulose 12 can be used to produce energy. The reaction between magnesium and nitrocellulose is 3Mg+2C.sub.6H.sub.10O.sub.10N.sub.3.fwdarw.3MgO+6H.sub.2O+3N.sub.2+12CO. With this in mind, excess magnesium can be included for this reaction. Thus, in addition to the thickness of the magnesium layers 36 as described above, extra magnesium can be provided, so that the extra magnesium is equal to about one eighth of the amount of nitrocellulose 12 that is present.
(22) Layers 34 and 36 are between about 20 nm and about 100 nm thick in the illustrated example, although other thicknesses can be used without departing from the scope of the invention. The total thickness of the illustrated examples of the layered thermite coating 18 is between about 25 μm and about 1,000 μm, although other thicknesses can be used without departing from the scope of the invention.
(23) A layered thermite coating 18 can be made by sputtering or physical vapor deposition. In particular, high power impulse magnetron sputtering can rapidly produce the thermite coating 18. As another option, specific manufacturing methods described in U.S. Pat. No. 8,298,358, issued to Kevin R. Coffey et al. on Oct. 30, 2012, and U.S. Pat. No. 8,465,608, issued to Kevin R. Coffey et al. on Jun. 18, 2013, are suited to depositing the alternating metal oxide and reducing metal layers in a manner that resists the formation of oxides between the alternating layers, and the entire disclosure of both patents is expressly incorporated herein by reference. Dr. Coffey's methods permit the interface between alternating metal oxide and reducing metal layers to be either substantially free of metal oxide, or if reducing metal oxides are present, then the reducing metal oxide layer forming the interface will have a thickness of less than about 2 nm., or in some examples less than about 1 nm. Lithography can be used to remove undesired portions of the thermite layer, and in the illustrated example results in the triangles of exposed nitrocellulose.
(24) As shown in
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(27) The size and shape of the triangles 20, as well as the amount of surface area covered by thermite 18 as compared to the amount of uncovered surface area, can be predetermined to produce a variety of desired pressure curves 50 for a variety of firearm cartridges as well as for other applications.
(28) Alternatively, shapes and patterns of thermite 18 or other high burn rate material that differ from triangular may be used without departing from the scope of the invention.
(29) In use, the ignition products from the primer will travel through the tube 38, beginning ignition with the second edge 60 and thermite band 64. The presence of the thermite band 64 is anticipated to rapidly increase the pressure towards the maximum safe pressure. As ignition continues through the uncoated sheet portion 68, the ignition process will not proceed as quickly, resisting increases in pressure above the maximum safe level. As the bullet continues towards the muzzle of the barrel, increasing the available space for ignition products, the ignition will reach the thermite band 66, accelerating the ignition to maintain a pressure level close to the maximum pressure level.
(30) Another alternative propellant 70 is illustrated in
(31) In use, ignition products from the primer will flow through the tube 38, beginning ignition at the second edge 76 of the propellant 70. It is also anticipated that ignition will begin at the outside of the rolled propellant sheet 70, progressing not only rearward towards the first edge 74, but also inward towards the tube 38. As ignition progresses rearward and inward, greater proportions of thermite 78 are ignited, increasing the pressure generated as the bullet leaves the barrel. The amount of reaction products is thus increased as the space available for those reaction products increases, thus maintaining a pressure approaching but below a safe maximum pressure.
(32) Referring to
(33) The inclusion of the boron layer 92 provides for an additional exothermic reaction which enhances the energy generation of the propellant 10. Because some examples of the substrate 12 in the illustrated example include nitroglycerin, those skilled in the art will recognize that the nitroglycerin undergoes ignition according to the exothermic reaction 4C.sub.3H.sub.3N.sub.3O.sub.9.fwdarw.6N.sub.2+12CO+10H.sub.2O+7O.sub.2. Some of this oxygen will be used to aid in the ignition of the nitrocellulose, which is oxygen deficient. However, some of this oxygen is available for the ignition of boron according to the reaction 4B+3O.sub.2.fwdarw.2B.sub.2O.sub.3. This reaction produces 14,050 cal./g of energy.
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(35) The present invention therefore provides a propellant for firearm cartridges and other applications for which the pressure curve can be predetermined by the design of the thermite deposition on the nitrocellulose sheet. Although the primary factor determining burn rate is the shape of the triangles and amount of surface area covered by the thermite, other factors, such as layer thickness and total deposition thickness, can also be used to provide a predetermined burn rate. The propellant can be produced safely and inexpensively, and can be transported with minimized risk. It can be used with a wide variety of handgun, rifle, and shotgun cartridges, as well as for other applications utilizing a propellant. The propellant can also be used within other pressure vessels to produce a desired pressure curve.
(36) A variety of modifications to the above-described embodiments will be apparent to those skilled in the art from this disclosure. Thus, the invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The particular embodiments disclosed are meant to be illustrative only and not limiting as to the scope of the invention. The appended claims, rather than to the foregoing specification, should be referenced to indicate the scope of the invention.