Subzonal multifocal diffractive lens
11106056 · 2021-08-31
Inventors
Cpc classification
International classification
Abstract
The apparatus and design method of a subzonal multifocal diffractive (SMUD) lens is described herein. The apparatus includes a plurality of annular concentric zones. Each zone are further divided into at least two subzones, where the division of the subzones is arbitrary, but the division is consistent with respect to radius squared r.sup.2 across all zones. The subzone phase profile is independent with each other within the same zone, and can be optimized to achieve a desired splitting ratio among all foci.
Claims
1. A multifocal diffractive lens comprising: a lens having a first surface, wherein said first surface is subzonal multifocal diffractive, wherein at least a portion of said first surface of said lens comprises a plurality of concentric annular zones from a center to a periphery of said lens along radius r, wherein each said zone is a Fresnel zone, wherein each said zone has a projected area in a plane perpendicular to an optical axis of said lens, wherein said projected areas of said zones are of equal areas, wherein each said zone is divided into at least two subzones with at least one division ratio within each zone, wherein each of said at least two subzones has a phase profile and a projected area in said plane perpendicular to said optical axis of said lens, wherein said phase profile of each of said at least two subzones is independent of all other subzones within the same zone, wherein said at least one division ratio is the same across all said zones, so that a repetitive pattern is formed with respect to radius squared r.sup.2 of said portion of said first surface of said lens, wherein a phase step is formed at the edge of each subzone.
2. The lens of claim 1, wherein said phase profile is a thickness profile, wherein said thickness profile of said subzone changes with radius r from an inner edge of said subzone to an outer edge of said subzone.
3. The lens of claim 2, wherein said thickness profile is formed by a lathe or a mold.
4. The lens of claim 2, wherein said thickness profile is formed by optically matching two materials with different refractive indices.
5. The lens of claim 1, wherein said phase profile is a refractive index profile, wherein said refractive index profile of said subzone changes with radius r from an inner edge of said subzone to an outer edge of said subzone.
6. The lens of claim 5, wherein said refractive index profile is formed by altering the refractive index of a portion of a material comprising said lens by laser micromachining, doping or ion exchange.
7. The lens of claim 1, wherein said phase profile is characterized by a phase step factor.
8. The lens of claim 1, wherein the projected area of at least one subzone is different from the projected areas of all the other subzones within the same zone.
9. The lens of claim 1, wherein said subzonal multifocal diffractive first surface is formed on a substrate with a curvature.
10. The lens of claim 9, wherein said projected area of each zone is adjusted by a Fresnel zone spacing factor applied to all zones, based on the convergence or divergence of a light beam incident on said lens, and said curvature of said substrate.
11. The lens of claim 1, wherein said at least one division ratio and the phase profile of each subzone are individually independent.
12. The lens of claim 1, further comprising a second surface, wherein said second surface is a refractive surface.
13. The lens of claim 12, wherein said second refractive surface is of a toric shape with a cylinder power.
14. The lens of claim 1, wherein the phase steps of corresponding subzones of each zone monotonically decrease from the center to the periphery of at least a portion of said subzonal multifocal diffractive first surface.
15. The lens of claim 1, wherein said lens is an intraocular lens.
16. The lens of claim 1, wherein said lens is a contact lens.
17. The lens of claim 1, wherein said lens is an intracorneal lens.
18. The lens of claim 1, wherein said lens is a trifocal lens.
19. The lens of claim 1, wherein said lens is a quadrifocal lens.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
DETAILED DESCRIPTION OF THE INVENTION
(17) A diffractive surface with Fresnel zones of equal areas on a flat substrate with plane wave illumination has been analyzed in the prior art. In
(18) Referring to
n′(√{square root over (d.sup.2+r.sub.j.sup.2)}−d)=jλ.sub.0 (2)
(19) When d>>λ.sub.0, Eq.(2) is simplified as
r.sub.j.sup.2=2jλ.sub.0d/n′=2jλ.sub.0d′ (3)
where
d′=d/n′(λ.sub.0),d′> (4)
(20) Referring to
n′(√{square root over (d.sup.2+r.sub.j.sup.2)}+d)=jλ.sub.0 (5)
(21) Similarly, when d>>λ.sub.0, Eq.(5) is simplified as
r.sub.j.sup.2=−2jλ.sub.0d/n′=2jλ.sub.0d′ (6)
where
d′=−d/n′(λ.sub.0),d′<0 (7)
(22) Apparently, d′=|d|, when the ambient environment is air. However, in ophthalmic applications, the ambient environment is usually not air, but aqueous humor, tear film or other body fluids.
(23) Note that for a diffractive surface with a positive power, the OPL is longer for the ray passing through the j-th zone edge, compared with the ray passing along the optical axis through the origin, while for a diffractive surface with negative power, the OPL is shorter when passing through the j-th zone edge.
(24) Using the notation of d′, the same formula for r.sub.j.sup.2 is obtained for both positive and negative diffractive surfaces. The diffractive lens Fresnel zone boundaries are found to be periodic in ρ=r.sup.2. These boundaries segment the diffractive surface into a central circular zone and surrounding concentric annular zones of substantially equal areas.
(25) To maximize the optical energy at the desired focal point(s), constructive interference from different zones is preferred, and this demands not only the zone boundaries, but also the diffractive lens profile to be periodic in ρ-space. The transmission function of a diffractive optical surface with rotational symmetry can be expressed as
t(ρ)=A(ρ)e.sup.iϕ(ρ)=A(ρ)e.sup.ik(λ)[n(λ)−n′(λ)]δ(ρ) (8)
where A(ρ) is the electric field absorption coefficient, k=2π/λ is the wavenumber, n(λ) is the refractive index of the lens material, n′(λ) is the refractive index of the ambient environment. δ(ρ) is the lens thickness profile. In most ophthalmic lenses, maximum optical throughput is desired, and a transparent diffractive lens with no absorption is preferred. Therefore, without losing generality, A(ρ)=1 is assumed in the following analysis. Those skilled in the art can readily extend similar analysis procedures to designs with absorption, i.e. A(ρ)<1.
(26) Since the transmission function t(ρ) is a periodic function of ρ, it can be expanded into a Fourier series
(27)
where L=2λ.sub.0d′ is the period in ρ, from Eq.(3) and Eq.(6). The coefficients c.sub.m can be obtained from
(28)
(29) Apparently, c.sub.m is directly related to the wavelength in use λ (implicitly contained in k=2π/λ), refractive indices of the lens material n and the ambient environment n′, and the thickness profile δ(ρ).
(30) The m-th order diffraction efficiency, i.e. the percentage of optical energy transmitted into the m-th order is
η.sub.m=c.sub.mc.sub.m* (11)
(31) The phase transmission of a thin lens with paraxial approximation
(32)
(33) Compare Eq.(9) with Eq.(12), it's clear that the Fourier series represents a series of converging and diverging beams. Each term corresponds to a thin lens with a focal length of
(34)
(35) Hence |d| s the first order (m=1) focal length at the design wavelength λ.sub.0. Further, the optical power is
(36)
i.e. the optical power is directly proportional to the wavelength λ at a given order m.
(37) Eq.(3) and Eq.(13) demonstrate that the focal points locations are determined by the boundaries positions in a diffractive lens. Eq.(10) and Eq.(11) further show that the diffraction efficiency, i.e. the output energy allocation among all focal points is completely determined by the lens structure within one period.
(38) The mathematical analysis above has been described in the prior art in similar forms. In the following, a novel and generalized mathematical framework to summarize multifocal diffractive lenses designs is introduced to facilitate the description of this invention of a subzonal multifocal diffractive (SMUD) lens.
(39) The diffractive lens profile δ(ρ) can be any periodic structure of ρ. The simplest profile is periodically linear in ρ, and hence quadratic in r, and will be analyzed first. More generalized profiles with nonlinear dependence in ρ will be analyzed afterwards. In this invention, a generalized form of the phase profile of multifocal diffractive lenses that are periodically linear in ρ is expressed as
(40)
ρ.sub.j≤ρ<ρ.sub.j+1,ρ.sub.j=2jλ.sub.0d′
(41) where δ.sub.0 is the step height, i.e. the thickness difference at the zone boundaries. α is a parameter first introduced by Dammann, which is the wavelength detuning factor to account for the optical path difference for wavelengths other than the design wavelength. Mathematically,
(42)
when α=1, λ=λ.sub.0, Eq.(15) is reduced to a monochromatic design.
(43) The parameter β is defined as
β=[n(λ.sub.0)−n′(λ.sub.0)]δ.sub.0/λ.sub.0 (17),
and β is referred to as a phase step factor, since 2πβ=k(n−n′)δ.sub.0 is the phase step immediately across the zone boundaries at the design wavelength λ.sub.0. β>0 corresponds to a positive lens, and β<0 corresponds to a negative lens.
(44) It is important to point out that the wavelength detuning factor α is determined by the wavelength in use and the refractive indices of the lens material and the ambient environment. α is independent of the lens thickness profile. Once an application is determined, α is usually set to a specific number or limited to a narrow range.
(45) In contrast, the phase step factor β is directly related to the lens profile, and β is independent of the wavelength in use. Hence, it's the deliberate choice of β, i.e. the choice of the thickness profile and refractive index profile that characterizes a certain diffractive lens design.
(46) Based on Eq.(10) and Eq.(15):
(47)
where sinc(x)=sin(πx)/(πx).
(48) From Eq.(11), the diffraction efficiency
η.sub.m=c.sub.mc*.sub.m=sinc.sup.2(m−αβ) (19)
(49) Without losing generality, the diffractive lens performance at the design wavelength λ.sub.0, i.e. of the cases with α=1, is first analyzed in the following. Different design forms are explored by manipulating the phase step factor β.
(50) When β=1, Eq.(15) is reduced to the classical kinoform design, which is a monofocal diffractive lens at the design wavelength λ.sub.0 with a focal length of d.
(51) When β=0.5, Eq.(15) is reduced to a bifocal lens. At the design wavelength λ.sub.0, the zeroth order and the first order each has a diffraction efficiency of (2/π).sup.2≈40.53%, and the rest ˜19% energy is distributed among higher orders. Similarly, β=−0.5 corresponds to a negative bifocal lens, with ˜40.53% of energy in each main focus.
(52) When β=p, where p is an integer, Eq.(15) is reduced to a multiorder diffractive (MOD) lens or a higher-order diffractive lens, as described by Dean Faklis and G. Michael Morris in “Spectral properties of multiorder diffractive lenses.” Applied Optics 34, no. 14 (1995): 2462-2468. Let d=p F.sub.0, this MOD lens is monofocal with a focal length of F.sub.0 at the design wavelength λ.sub.0. The monofocality of the MOD lens is clearly shown in
(53) As |β| gets larger, the step height at the zone boundary increases, the shadowing effect will decrease the diffraction efficiency. On the other hand, because of the quadratic dependence on the radius r of the zone boundaries, the spacing between adjacent zone boundaries gets very close at the rim of the diffractive lens, which poses a challenge for fabrication. In order to increase the manufacturability of the diffractive lens, MOD lens designs with β=p are sometimes used at the periphery part of the lens to increase the zone spacing and the step height, with increasing p toward the periphery, while maintaining the same focal length. These periphery region with increasing integer β=p is referred to as “superzone” by Futhey in U.S. Pat. No. 4,936,666.
(54) In a lot of applications, monochromatic diffractive lens design (α=1) is not enough, and designs of controlled chromatic aberration with a relatively large wavelength bandwidth are preferred. In ophthalmology, diffractive lenses are usually designed in the visible spectrum of about 400 nm to 700 nm. Generally speaking, the wavelength bandwidth around the diffraction efficiency peaks gets smaller with increasing orders. Hence, lower orders are usually used for broadband diffractive lens designs. For a monofocal lens, the first order is usually used. For a bifocal lens, the zeroth order and the first order are usually used. For a trifocal design, the zeroth, first and second orders are usually used. A similar trend holds for multifocal diffractive lenses with more foci.
(55) Even though the generalized form Eq.(15) is able to summarize many different types of multifocal diffractive lenses, it unnecessarily requires a constant phase step factor β within each zone.
(56) In this invention, a novel design of a multifocal diffractive lens with two or more segmented subzones within each Fresnel zone is proposed, and each subzone has a phase profile independent of other subzones. A phase step is formed at the edge of each subzone. Each Fresnel zone is divided by one or more concentric division rings with one or more division ratios into at least two subzones. Yet the division ratios are the same with respect to radius squared r.sup.2, so that a repetitive pattern is formed with respect to radius squared r.sup.2 to optimize the diffraction efficiency. The Fresnel zones are of equal areas. However, within a Fresnel zone, the subzones areas are arbitrarily divided and the subzones are not necessarily of equal areas. This novel type of lens is referred to as a “subzonal multifocal diffractive (SMUD) lens”.
(57) As used herein, the term “the same” as in “the division ratios are the same with respect to radius squared r.sup.2” may be construed to mean “substantially equal” when small higher order terms are dropped in the mathematical derivation detailed in the following specifications, or “equal within the fabrication tolerances” during manufacturing. Similarly, the term “equal” as in “The Fresnel zones are of equal areas” may be construed to mean “substantially equal” or “approximately the same”, when higher order terms are ignored, or “equal within the fabrication tolerances”.
(58) The main advantage of a SMUD lens is that it gives lens designers more freedom in phase profile design and thus enables more flexible energy allocation among different diffraction orders, which was not possible before. With careful segmentation of each zone, and proper choice of the diffractive profile of each subzone, multifocal diffractive lenses with desired energy distribution at three or even more foci can be achieved.
(59) A two-subzone SMUD lens with a periodically linear profile in ρ can be expressed as
(60)
γ is a division ratio, and its physical meaning is the ratio of the first type subzone area over a full Fresnel zone area. The phase step factors β.sub.1 and β.sub.2 are independent of each other. γ∈[0, 1], and when γ=0 or 1, the two-subzone SMUD lens is reduced to a diffractive lens with a constant phase step factor.
(61) The phase profile of a SMUD lens in Eq.(20), or in more generalized forms described in the following, could be a thickness profile, or a refractive index profile, and the phase profile of each subzone changes with radius r from an inner edge of the subzone to an outer edge of the subzone. The thickness profile could be formed by a lathe by direct machining, or it could be formed by a mold, such as by injection molding. Alternatively, the thickness profile could be formed by optically matching two materials with different refractive indices. The two optical materials could have complementary thickness profiles so that they could be matched with optical adhesives to avoid external sharp edges at the subzone boundaries, including the Fresnel zone boundaries.
(62) The phase profile could also be a refractive index profile, which changes with radius r from an inner edge of the subzone to an outer edge of the subzone. The refractive index profile could be formed by altering the refractive index of a portion of a material of the SMUD lens by laser micromachining. Commonly used lasers in ophthalmology include excimer lasers, femtosecond lasers, etc. The refractive index profile could also be formed by changing the refractive index of a portion of a material of the SMUD lens by doping, or ion exchange, etc.
(63) Because of the periodicity in ρ, the transmission function t(ρ) can still be expanded as a Fourier series, and based on Eq.(10), the coefficient
c.sub.m=γe.sup.iπγ(m−αβ.sup.
(64) From Eq.(11), the m-thorder diffraction efficiency
η.sub.m=γ.sup.2sinc[γ(m−αβ.sub.1)]+(1−γ).sup.2sinc.sup.2[(1−γ)(m−αβ.sub.2)]+2γ(1−γ)sinc[γ(m−αβ.sub.1)]sinc[(1−γ)(m−αβ.sub.2)]cos{π[γ(m−αβ.sub.1)−(1+γ)(m−αβ.sub.2)]} (23)
(65) It is important to point out that c.sub.m and n.sub.m are independent of the choice of the first order focal length d and d′=|d|/n′. Further, the sinc cross-term of different subzones in Eq.(23) is a significant part of the total diffraction efficiency, which can contribute up to 50% of the total diffraction efficiency, and the sinc cross-term can be negative.
(66) The additional freedoms of a different phase step factor and an arbitrary subzonal division ratio γ make a two-subzone SMUD lens especially useful for trifocal diffractive lens designs. The next analysis will be focused to find good designs of a trifocal diffractive lens.
(67) When γ=0.5, all the subzones in the two-subzone SMUD lens are of equal areas. This special case is equivalent to some multifocal diffractive lenses in the prior art. If the subzone numbers (instead of the entire Fresnel zone numbers) are counted, γ=0.5 corresponds to a design with alternating odd and even numbered zones of equal areas, where all the odd numbered zones share one phase profile in ρ and all the even numbered zones share a different phase profile in ρ.
(68) The diffraction efficiency of the two-subzone SMUD lens with γ=0.5 is
η.sub.m=¼sinc.sup.2[½(m−αβ.sub.1)]+sinc.sup.2[½(m−αβ.sub.2)]+½sinc[½(m−αβ.sub.1)]sinc[½(m−αβ.sub.2)]cos{π[½(m−αβ.sub.1)− 3/2(m−αβ.sub.2)]} (24)
(69) Further, when β.sub.1=β.sub.2=β, simple mathematical calculation demonstrates that Eq.(24) is reduced to Eq.(19).
(70)
(71) The dashed diagonal line of β.sub.1=β.sub.2 in each subplot of
(72)
(73) When β.sub.1=m, and α=1, the diffraction efficiency is
η.sub.m=γ.sup.2+(1−γ).sup.2sinc.sup.2[(1−γ)(m−β.sub.2)]+2γ(1−γ)sinc[(1−γ)(m−β.sub.2)]cos[−π(1+γ)(m−β.sub.2)] (25)
when β.sub.2.fwdarw.∞, all sinc terms.fwdarw.0, hence, η.sub.m.fwdarw.γ.sup.2. The specific case of γ=0.5 is plotted in
(74) When β.sub.2=m, and α=1, the diffraction efficiency is
η.sub.m=(1−γ).sup.2+γ.sup.2sinc.sup.2[γ(m−β.sub.1)]+2γ(1−γ)sinc[γ(m−β.sub.1)]cos[πγ(m−β.sub.1)] (26).
Similarly, when β.sub.1.fwdarw.∞, all sinc terms.fwdarw.0, hence, η.sub.m.fwdarw.(1−γ).sup.2. The specific case of γ=0.5 is plotted in
(75) The above analysis can be used to explain the cross feature in
(76) For a trifocal design of a two-subzone SMUD lens, the zeroth, first and second diffraction orders will be analyzed for the phase step in the range of β.sub.1, β.sub.2∈[0, 2]. This relatively small range of β is chosen in order to have good diffraction efficiencies in the entire visible spectrum.
(77) Depending on the desired diffraction efficiency allocation among different orders, different merit function can be used to find a good trifocal design solution space. For example, if equal energy splitting is desired for the three foci in the trifocal design, a parameter of the sum of squares (SS) can be used:
SS=(η.sub.0−η.sub.1).sup.2+(η.sub.0−η.sub.2).sup.2+(η.sub.1−η.sub.2).sup.2 (27)
(78) By minimizing SS, designs of β.sub.1, β.sub.2 that correspond to substantially equal diffraction energy output can be obtained.
(79) More generally, the sum of squares can be defined as:
(80)
where w.sub.0, w.sub.1, and w.sub.2 are the weighting factors, and w.sub.0:w.sub.1:w.sub.2 represents the desired diffraction efficiency splitting ratio of the first three orders.
(81) Meanwhile, in a trifocal design using the first three orders, light diffracted into higher orders is not used and serves as a background that will lower the image contrast. The effective diffraction efficiency of the first three orders is
η.sub.eff=η.sub.0+η.sub.1+η.sub.2 (29)
(82) A good design will have desired diffraction efficiency splitting ratio, i.e. a minimized SS, while maximizing the effective diffraction efficiency η.sub.eff, and there is often a trade-off between these two goals.
(83) As a numerical analysis example, trifocal designs with equal energy splitting, i.e. the weighting factor target of w.sub.0:w.sub.1:w.sub.2=1:1:1 are searched. The search is done for the design wavelength λ.sub.0 (α=1), with γ in the range of 0˜1 with an increment of 0.01, and both β.sub.1 and β.sub.2 in the range of 0˜2 with an increment of 0.01, for chromatic control. If the conditions of SS<0.001 and η.sub.eff>80% are required, a total of 362 trifocal design solutions can be found with γ in the range of [0.42, 0.62], the maximum η.sub.eff,max=84.71%, and the minimum SS.sub.min=2.3×10.sup.−6.
(84) Table 1 lists several representative trifocal design solutions that meet the above requirements. Design #1 and #2 are for γ=0.5, which means the subzones are of equal areas, and they form an antisymmetric pair. Design #3 and #4 generate the largest effective diffraction efficiency gar of about 85%. The profile of Design #3 and #4 are present in
(85) TABLE-US-00001 TABLE 1 # γ β.sub.1 β.sub.2 η.sub.0 η.sub.1 η.sub.2 η.sub.eff SS 1 0.50 0.68 1.31 28.18% 28.43% 27.68% 84.29% 8.7 × 10.sup.−5 2 0.50 1.32 0.69 27.68% 28.43% 28.18% 84.29% 8.7 × 10.sup.−5 3 0.51 0.73 1.32 27.21% 29.32% 28.19% 84.71% 6.7 × 10.sup.−4 4 0.51 1.27 0.68 28.19% 29.32% 27.21% 84.71% 6.7 × 10.sup.−4 5 0.44 0.47 1.28 27.10% 27.09% 27.20% 81.39% 2.3 × 10.sup.−6 6 0.44 1.53 0.72 27.20% 27.09% 27.10% 81.39% 2.3 × 10.sup.−6
(86)
(87)
(88) In a preferred embodiment of intraocular lenses, distant vision, which usually corresponds to the zeroth order diffraction, is emphasized. As another numerical analysis example, the same search range and requirements (SS<0.001 and η.sub.eff>80%) as before are used except a different set of weighting factors of w.sub.0:w.sub.1:w.sub.2=2:1:1. A total of 474 trifocal design solutions are found with γ in the range of [0.40, 0.61], the maximum η.sub.eff,max=84.30%, and the minimum SS.sub.min=1.9×10.sup.−6.
(89) Table 2 lists several representative trifocal design solutions to emphasize the zeroth order diffraction. Design #7 and #8 are for γ=0.5 of equal-area subzones. Design #8 and #9 generate two largest effective diffraction efficiency η.sub.eff>84%. Design #10 and #11 give two smallest SS, which means the zeroth order energy is almost twice that of the other two orders.
(90) TABLE-US-00002 TABLE 2 # γ β.sub.1 β.sub.2 η.sub.0 η.sub.1 η.sub.2 η.sub.eff SS 7 0.50 1.08 0.57 41.54% 20.95% 21.35% 83.83% 5.3 × 10.sup.−5 8 0.50 1.04 0.56 42.85% 21.54% 19.89% 84.28% 5.1 × 10.sup.−4 9 0.49 1.05 0.56 43.33% 21.33% 19.63% 84.30% 7.2 × 10.sup.−4 10 0.43 1.27 0.60 40.80% 20.50% 20.50% 81.81% 1.9 × 10.sup.−6 11 0.56 0.56 1.28 40.95% 20.37% 20.45% 81.77% 2.0 × 10.sup.−6
(91) The SMUD lenses that have been analyzed so far are of two-subzones. SMUD lenses with more subzones can be mathematically described by Eq.(20) and a generalized β.sub.s of G subzones:
(92)
where the division ratios γ.sub.1<γ.sub.2<γ.sub.g<γ.sub.G=1.
(93) From Eq.(10), (20) and (30), it can be calculated that the generalized Fourier coefficient is
c.sub.m=γ.sub.1e.sup.iπγ.sup.
(94) Based on Eq.(11) and Eq.(31), diffraction efficiencies η.sub.m and other related key design parameters can be designed and evaluated for these generalized SMUD lenses with more foci.
(95) When G=2, the general design is reduced to a two-subzone SMUD lens, and Eq.(31) reduces to Eq.(22).
(96) When G=3, the general design is reduced to a three-subzone SMUD lens, which is suitable to be used as a quadrifocal lens, and Eq.(31) reduces to
c.sub.m=γ.sub.1e.sup.iπγ.sup.
(97) Based on Eq.(11) and Eq.(32), the m-th order diffraction efficiency of a three-subzone SMUD lens is
η.sub.m=γ.sub.1.sup.2sinc.sup.2[γ.sub.1(m−αβ.sub.1)]+(γ.sub.2−γ.sub.1).sup.2sinc.sup.2[(γ.sub.2−γ.sub.1)(m−αβ.sub.2)]+(1−γ.sub.2).sup.2sinc.sup.2[(1−γ.sub.2)(m−αβ.sub.3)]+2γ.sub.1(γ.sub.2−γ.sub.1)sinc[γ.sub.1(m−αβ.sub.1)]sinc[(γ.sub.2−γ.sub.1)(m−αβ.sub.2)]cos{π[γ.sub.1(m−αβ.sub.1)−(γ.sub.2+γ.sub.1)(m−αβ.sub.2)]}+2γ.sub.1(1−γ.sub.2)sinc[γ.sub.1(m−αβ.sub.1)]sinc[(1−γ.sub.2)(m−αβ.sub.3)]cos{π[γ.sub.1(m−αβ.sub.1)−(1+γ.sub.2)(m−αβ.sub.3)]}+2(γ.sub.2−γ.sub.1)(1−γ.sub.2)sinc[(γ.sub.2−γ.sub.1)(m−αβ.sub.2)]sinc[(1−γ.sub.2)(m−αβ.sub.3)]cos{π[(γ.sub.2+γ.sub.1)(m−αβ.sub.2)−(1+γ.sub.2)(m−αβ.sub.3)]} (33)
(98) Based on Eq.(33), the three-subzone SMUD lens design solutions for quadrifocal diffractive lenses can be analyzed. For a quadrifocal lens, the sum of squares can be defined as:
(99)
where w.sub.0, w.sub.1, w.sub.2 and w.sub.3 are the weighting factors of the first four orders.
(100) The effective diffraction efficiency of the first four orders is
η.sub.eff=η.sub.0+η.sub.1+η.sub.2+η.sub.3 (35)
(101) As another numerical analysis example, quadrifocal designs with equal energy splitting, i.e. the weighting factor target of w.sub.0:w.sub.1:w.sub.2:w.sub.3=1:1:1:1 are analyzed. The analysis is done for the design wavelength λ.sub.0 (α=1), with γ.sub.1 and γ.sub.2 in the range of 0˜1 with an increment of 0.1, and γ.sub.1<γ.sub.2. β.sub.1, β.sub.2 and β.sub.3 are all in the range of 0˜3 with an increment of 0.1. If the conditions of SS<0.01 and η.sub.eff>80% are required, the maximum η.sub.eff,max=88.5%, and the minimum SS.sub.min=4.0×10.sup.−4 are found.
(102) Table 3 lists several representative quadrifocal design solutions that meet the above requirements. Design #12˜#15 all have γ.sub.1=0, which means the three-subzone SMUD lens design is reduced to a two-subzone SMUD lens design, which has already been described. When γ.sub.1=0, β.sub.1 doesn't correspond to any structural parameter, so β.sub.1 can be any number and won't affect the physical lens shape. Design #16 and #17 have the largest η.sub.eff,max=88.5%, while design #18 and #19 have the smallest SS.sub.min=4.0×10.sup.−4 within the search range.
(103) TABLE-US-00003 TABLE 3 # γ.sub.1 γ.sub.2 β.sub.1 β.sub.2 β.sub.3 12 0 0.5 — 0.5 2.5 13 0 0.5 — 2.5 0.5 14 0 0.6 — 2.3 0.4 15 0 0.6 — 0.7 2.6 16 0.4 0.7 2.1 0.9 0.8 17 0.4 0.7 0.9 2.1 2.2 18 0.4 0.8 2.2 0.9 0.8 19 0.4 0.8 0.8 2.1 2.2 # η.sub.0 η.sub.1 η.sub.2 η.sub.3 η.sub.eff SS 12 21.1% 22.5% 22.5% 21.1% 87.2% 8.3 × 10.sup.−4 13 21.1% 22.5% 22.5% 21.1% 87.2% 8.3 × 10.sup.−4 14 23.1% 23.4% 21.6% 18.5% 86.5% 6.0 × 10.sup.−3 15 18.5% 21.6% 23.4% 23.1% 86.5% 6.0 × 10.sup.−3 16 23.9% 23.6% 22.1% 18.8% 88.5% 6.6 × 10.sup.−3 17 18.8% 22.1% 23.6% 23.9% 88.5% 6.6 × 10.sup.−3 18 21.8% 22.7% 21.5% 21.5% 87.5% 4.0 × 10.sup.−4 19 21.5% 21.5% 22.7% 21.8% 87.5% 4.0 × 10.sup.−4
(104)
(105)
(106)
(107)
(108) In
(109) One surprising result is that some of the best performing quadrifocal lenses are two-subzone SMUD lenses, instead of three-subzone SMUD lenses. Two-subzone SMUD lenses are potentially easier to manufacture for some fabrication methods. Furthermore, quadrifocal lenses with other weighting factor targets can be analyzed following a similar procedure.
(110) SMUD lenses with five or more orders can be analyzed in a similar fashion. However, there is a trade-off between the number of foci of a diffractive lens in use, i.e. the number of object planes in focus and the image contrast. Generally speaking, the more orders and foci a diffractive lens has, the less light is concentrated into any single order and the light of all other orders serves as background noise that will reduce the image contrast. Further, chromatic aberrations tend to be larger at higher diffraction orders, which will limit the operational spectral range. The fine balance is application-dependent.
(111) The diffractive lenses analyzed so far have been chosen to have a diffractive surface profile periodically linear in ρ, due to simplicity. However, a more generalized diffractive lens profile can be expressed as
(112)
where ϵ.sub.s is an exponent for the corresponding subzone. For example, ϵ.sub.s=1 corresponds to a profile that is linear in ρ and quadratic in r. ϵ.sub.s=1.5 corresponds to a profile that is cubic in r. ϵ.sub.s=2 corresponds to a profile that is quadratic in ρ and quartic in r. The negative sign in Eq.(36) ensures that a positive β corresponds to a positive power.
(113) An even more generalized form of a subzonal multifocal diffractive surface profile could be expressed as
(114)
where a.sub.sk is the coefficient of the k-th exponent of the s-th subzone. The phase profile of each subzone is expressed as a power series of (ρ/2λ.sub.0d′−j).
(115)
(116)
(117)
and the second type subzone has the form of
(118)
(119) The diffraction efficiencies of these lenses with nonlinear profiles in ρ can be analyzed to select high diffraction efficiency designs in a similar procedure as in the previous analysis. Further optimization of a SMUD lens profile can be done with the aid of an optical design software to minimize optical aberration while maximizing diffraction efficiencies.
(120) The above analysis are for plane wave incidence with the diffractive surface on a flat substrate. However, sometimes, the diffractive surfaces should be optimized for converging or diverging beam incidence. For example, in the case of an intraocular lens, because the cornea has a positive power of about 43 diopters, the incident light on the intraocular lens is already a converging beam.
(121)
(122) Referring to
−nt+n′d+jλ.sub.0=n′√{square root over (d.sup.2+r.sub.j.sup.2)}−n√{square root over (t.sup.2+r.sub.j.sup.2)} (40)
(123) Square both sides of Eq.(40), and it can be rearranged as
(n.sup.2r.sub.j.sup.2+n′.sup.2r.sub.j.sup.2+2nn′td+2ntjλ.sub.0−2n′djλ.sub.0−j.sup.2λ.sub.0.sup.2).sup.2=4n.sup.2n′.sup.2[t.sup.2d.sup.2+r.sub.j.sup.2(t.sup.2+d.sup.2)+r.sub.j.sup.4] (41)
(124) Assume that the diffractive surface semi-aperture r.sub.j of the j-th Fresnel zone is significantly smaller than both the incident beam radius and the first focal length of the diffractive surface, yet significantly larger than the design wavelength, i.e. d>>r.sub.j>>λ.sub.0 and t>>r.sub.j>>λ.sub.0. This assumption is valid for most applications of diffractive lenses, including the common use in ophthalmology. Therefore, the terms containing λ.sub.0.sup.2 and r.sub.j.sup.4 can be dropped, which yields
r.sub.j.sup.2=(2n.sup.2n′t.sup.2djλ.sub.0−2nn′.sup.2td.sup.2jλ.sub.0)/(n.sup.2n′.sup.2t.sup.2+n.sup.2n′.sup.2d.sup.2−n.sup.3n′td−nn′.sup.3td−n.sup.3tjλ.sub.0−nn′.sup.2tjλ.sub.0+n.sup.2n′djλ.sub.0+n′.sup.3djλ.sub.0) (42)
(125) The terms containing the factor λ.sub.0 in the denominator are significantly smaller than the other terms in the denominator, hence can be dropped. Eq.(42) is further simplified into
(126)
ζ is referred to as a Fresnel zone spacing factor hereafter, since it directly scales the spacing of Fresnel zones with respect to ρ=r.sup.2.
(127) The above Eq.(43) is linear to the zone number j, and it demonstrates that even with a converging beam incidence, as long as d>>r.sub.j>>λ.sub.0 and t>>r.sub.j>>λ.sub.0, the Fresnel zones are still of substantially equal area, even though this area is scaled, compared with that of plane wave incidence. For a SMUD lens, all the subzone areas are scaled proportionally, compared with those of plane wave incidence.
(128) Correspondingly, with the updated d′, the SMUD lens profile can still be summarized as Eq.(37). If periodically linear profile in each subzone is assumed, the SMUD lens profile is still Eq.(20).
(129) A similar procedure can be analyzed for
(130) TABLE-US-00004 TABLE 4 Lens Geometry OPL equation & Fresnel zone spacing factor ζ Φ > 0, −nt + n′d + jλ.sub.0 = n′{square root over (d.sup.2 + r.sub.j.sup.2)} − n{square root over (t.sup.2 + r.sub.j.sup.2)} t > 0, d > 0 ζ = t/(−nd + n′t) Φ > 0, −nt + n′d + jλ.sub.0 = n′{square root over (d.sup.2 + r.sub.j.sup.2)} + n{square root over (t.sup.2 + r.sub.j.sup.2)} t < 0, d > 0 ζ = t/(−nd + n′t) Φ > 0, −nt + n′d + jλ.sub.0 = −n′{square root over (d.sup.2 + r.sub.j.sup.2)} + n{square root over (t.sup.2 + r.sub.j.sup.2)} t < 0, d < 0 ζ = t/(−nd + n′t) Φ < 0, nt − n′d + jλ.sub.0 = −n′{square root over (d.sup.2 + r.sub.j.sup.2)} + n{square root over (t.sup.2 + r.sub.j.sup.2)} t > 0, d > 0 ζ = t/(nd − n′t) Φ < 0, nt − n′d + jλ.sub.0 = n′{square root over (d.sup.2 + r.sub.j.sup.2)} + n{square root over (t.sup.2 + r.sub.j.sup.2 )} t > 0, d < 0 ζ = t/(nd − n′t) Φ < 0, nt − n′d + jλ.sub.0 = n′{square root over (d.sup.2 + r.sub.j.sup.2)} − n{square root over (t.sup.2 + r.sub.j.sup.2)} t < 0, d < 0 ζ = t/(nd − n′t)
(131) Table 4 illustrates that although the OPL equations are different for different lens geometry, the Fresnel zone spacing factor is dependent on the sign of the lens power Φ, and can be summarized as
(132)
(133) Further, when t.fwdarw.∞, ζ.fwdarw.sgn(Φ)/n′, d′.fwdarw.|d|/n′, where sgn(Φ) is the sign function, and the above analysis reduces to the previous analysis for plane wave incidence.
(134) The converging or diverging incident beam will introduce an extra factor in the transmission function. With paraxial approximation, the extra factor has the form of
(135)
The 1/|t| factor comes from energy conservation, but it won't affect the energy distribution among different foci. The
(136)
phase factor is independent of ρ and vanishes in η.sub.m after multiplying with its conjugate. Therefore, only the quadratic phase of
(137)
has to be taken into account.
(138) With converging or diverging incidence for a SMUD lens on a flat substrate, which is periodically linear in ρ as described in Eq.(20) and Eq.(30), the Fourier coefficient is
(139)
(140) All the formulae of the Fourier coefficients c.sub.m and η.sub.m can be updated accordingly for SMUD lens designs with converging or diverging beam incidence.
(141) Further, the substrate surface of a multifocal diffractive lens is not necessarily a flat surface. When the diffractive lens is formed on a curved substrate surface, a different Fresnel zone spacing factor has to be taken into account, and an extra phase in the transmission function will adjust the energy allocation among different foci.
(142) In the following, plane wave incidence for a diffractive surface on a curved substrate is first analyzed. R is the radius of the substrate, R<0 corresponds to a convex substrate, since the lens material is to the left, and R>0 corresponds to a concave surface.
(143)
(144) The OPL equation at the Fresnel zone boundaries in
−ns.sub.j+n′d+jλ.sub.0=n′√{square root over ((d−s.sub.j).sup.2+r.sub.j.sup.2)} (47)
where s.sub.j is the sag of the j-th zone, and
(145)
(146) For many applications, including the common use in ophthalmology, R>>r.sub.j>>λ.sub.0. Keeping only the first two lower order terms of the Taylor series expansion of the square root in Eq.(48), the sag can be further approximated as
(147)
(148) Square both side of Eq.(47), drop the small higher order terms containing r.sub.j.sup.4 and λ.sub.0.sup.2, and use Eq.(49) approximation to obtain
(149)
Since d>>λ.sub.0, the term containing λ.sub.0 in the denominator is small and can be dropped, Eq.(50) can be further simplified as
(150)
(151) Similar procedures can be analyzed for FIG. (16)(b)-(d), and the results of the corresponding OPL equation at the Fresnel zone boundaries and the Fresnel zone spacing factor ζ are summarized in Table 5.
(152) TABLE-US-00005 TABLE 5 Lens Geometry OPL equation & Fresnel zone spacing factor ζ Φ > 0 (d > 0) −ns.sub.j + n′d + jλ.sub.0 = n′{square root over ((d − s.sub.j).sup.2 + r.sub.j.sup.2 )} ζ = 1/[n′ + (n − n′)d/R] Φ < 0 (d < 0) ns.sub.j − n′d + jλ.sub.0 = n′{square root over ((d − s.sub.j).sup.2 + r.sub.j.sup.2 )} ζ = 1/[−n′ − (n − n′)d/R]
(153) Note that the form of the OPL equation and the spacing factor ζ formula are independent of the sign of R, but dependent on the sign of the lens power Φ, and ζ can be summarized as
(154)
When R.fwdarw.∞, the substrate becomes flat, which has been analyzed before, ζ.fwdarw.sgn(Φ)/n′, and d′.fwdarw.|d|/n′.
(155) With paraxial approximation, the surface sag s.sub.j will cause an extra quadratic phase of
(156)
which has to be taken into account.
(157) With plane wave incidence for a SMUD lens on a curved substrate, which is periodically linear in ρ as described in Eq.(20) and Eq.(30), the Fourier coefficient is
(158)
(159) All the formulae of the Fourier coefficients c.sub.m and η.sub.m can be updated accordingly.
(160) Next, the cases with converging beam incidence on a curved substrate are analyzed.
(161) Referring to
−nt+n′d+jλ.sub.0=n′√{square root over ((d−s.sub.j).sup.2+r.sub.j.sup.2)}−n√{square root over ((t−s.sub.j).sup.2+r.sub.j.sup.2)} (55)
(162) Square both sides of Eq.(55), and rearrange to obtain
(2nn′td+2ntjλ.sub.0−2n′djλ.sub.0−2n.sup.2ts.sub.j−2n′.sup.2ds.sub.j+n.sup.2r.sub.j.sup.2+n′.sup.2r.sub.j.sup.2+n.sup.2s.sub.j.sup.2+n′.sup.2s.sub.j.sup.2−j.sup.2λ.sub.0.sup.2).sup.2=4n.sup.2n′.sup.2[(t.sup.2−2ts.sub.j+s.sub.j.sup.2+r.sub.j.sup.2)(d.sup.2−2ds.sub.j+s.sub.j.sup.2+r.sub.j.sup.2)] (56)
(163) With the assumption d>>r.sub.j>>λ.sub.0, t>>r.sub.j>>λ.sub.0, and R>>r.sub.j>>λ.sub.0, the higher order terms containing λ.sub.0.sup.2, r.sub.j.sup.4, s.sub.j.sup.2, and s.sub.jr.sub.j.sup.2 can be dropped, and
(164)
The terms containing λ.sub.0 in the denominator are small compared with other terms in the denominator, and can be further dropped, so Eq.(57) can be simplified as
(165)
(166)
(167) Similar analysis can be done for
(168) TABLE-US-00006 TABLE 6 Lens Geometry OPL equation & Fresnel zone spacing factor ζ Φ > 0, −nt + n′d + jλ.sub.0 = n′{square root over ((d − s.sub.j).sup.2+ r.sub.j.sup.2)} − n{square root over ((t − s.sub.j).sup.2 + r.sub.j.sup.2 )} t > 0, d > 0 ζ = t/[n′t − nd + (n − n′)td/R] Φ > 0, −nt + n′d + jλ.sub.0 = n′{square root over ((d − s.sub.j).sup.2+ r.sub.j.sup.2)} + n{square root over ((t − s.sub.j).sup.2 + r.sub.j.sup.2)} t < 0, d > 0 ζ = t/[n′t − nd + (n − n′)td/R] Φ > 0, −nt + n′d + jλ.sub.0 = −n′{square root over ((d − s.sub.j).sup.2+ r.sub.j.sup.2)} + n{square root over ((t − s.sub.j).sup.2 + r.sub.j.sup.2)} t < 0, d < 0 ζ = t/[n′t − nd + (n − n′)td/R] Φ < 0, nt − n′d + jλ.sub.0 = −n′{square root over ((d − s.sub.j).sup.2+ r.sub.j.sup.2)} + n{square root over ((t − s.sub.j).sup.2 + r.sub.j.sup.2)} t > 0, d > 0 ζ = t/[−n′t + nd − (n − n′)td/R] Φ < 0, nt − n′d + jλ.sub.0 = n′{square root over ((d − s.sub.j).sup.2+ r.sub.j.sup.2)} + n{square root over ((t − s.sub.j).sup.2 + r.sub.j.sup.2)} t > 0, d < 0 ζ = t/[−n′t + nd − (n − n′)td/R] Φ < 0, nt − n′d + jλ.sub.0 = n′{square root over ((d − s.sub.j).sup.2+ r.sub.j.sup.2)} − n{square root over ((t − s.sub.j).sup.2 + r.sub.j.sup.2)} t < 0, d < 0 ζ = t/[−n′t + nd − (n − n′)td/R]
(169) Note that the form of the OPL equation and the spacing factor ζ formula are independent of the sign of R, but dependent on the sign of Φ. For Φ>0, even though the original OPL equations at the zone boundaries are different for different lens geometries, after simplification, the Fresnel zone spacing factors ζ are the same for three different (t, d) pairs. The same conclusion also applies to the case of Φ<0. The Fresnel zone spacing factor ζ can be summarized as
(170)
(171) Further, when t.fwdarw.∞, incident beam becomes plane wave, and Table 6 reduces to Table 5.
(172) When R.fwdarw.∞, the substrate becomes flat, and Table 6 reduces to Table 4.
(173) When t.fwdarw.∞, and R.fwdarw.∞, d′=|d|/n′, and the above analysis reduces to the previous analysis for a flat substrate with plane wave incidence.
(174) Similar to Eq.(43), (51), and (58), the Fresnel zone boundaries of the configurations drawn in
(175) With converging or diverging beam incidence for a SMUD lens on a curved substrate, which is periodically linear in ρ as described in Eq.(20) and Eq.(30), the Fourier coefficient is
(176)
(177) All the formulae of the Fourier coefficients c.sub.m and η.sub.m can be updated accordingly for SMUD lenses.
(178) Therefore, a curved substrate and/or a converging or diverging beam incidence will demand changes in the Fresnel zone boundaries. They also demand the subzone boundaries and corresponding lens profile to change proportionally. The diffraction efficiency analysis also have to be adjusted by taking into account of the incidence beam shape and the substrate curvature.
(179) In the mathematical framework of this invention, apodization essentially means monotonically decreasing the phase step factor β with respect to r or ρ. For a SMUD lens, apodization means decreasing the phase step factors β.sub.s of corresponding subzones with respect to r or ρ. An apodization factor can be absorbed into β.sub.s as
β.sub.s=β.sub.s0f.sub.apodize (62)
where β.sub.s0 is the phase step factor of a subzone if there is no apodization. The apodization factor decreases across part of or the entire diffractive surface.
(180) The basic concept of apodization can be understood by referring to
(181) It is important to point out that many functions that monotonically decrease with radius r can be used as an apodization factor, and all these apodization factors can be applied to SMUD lenses, if preferred. For example, here one novel form of the apodization factor is proposed:
(182)
when e.sub.2=1, Eq.(63) reduces to
(183)
(184) If e.sub.2>1, f.sub.apodize1 always decreases faster than f.sub.apodize2, and if 0<e.sub.2b<1, f.sub.apodize1 always decreases slower than f.sub.apodize2. The larger e.sub.1 is, the slower the apodization factor drops near the center, and the more steeply it declines when r reaches the edge of the apodization region.
(185) Furthermore, the apodization factor could also be a piecewise function, as long as it's monotonically decreasing from the center to the periphery within the apodized region.
(186) Exemplary apodization profiles of two-subzone SMUD lenses are shown in
(187) In the same manner, in
(188) A varying β across different Fresnel zones violates the periodicity in ρ, hence the transmission function of the lens could no longer be expanded as a Fourier series. However, Eq.(10) and Eq.(11) can still be used to estimate the local diffraction efficiency based on the local spatial frequency, as if the local periodicity of the region under investigation extends to a large scale.
(189) Further,
(190) For a SMUD lens, the ophthalmic astigmatism can be corrected by combining a toric surface with a fixed cylinder power and a subzonal multifocal diffractive surface, or the astigmatism correction can be achieved by two separate lenses, one is a toric lens, and the other is a SMUD lens. In one preferred embodiment of the refractive surface 59 in
(191) Even though in the preferred embodiment of the lens, the lens surface 58 is a subzonal multifocal diffractive surface, and the lens surface 59 is a refractive surface, it is possible that the surface 59 is also a diffractive surface, or even a subzonal multifocal diffractive surface. For some applications, the surface 59 could also be a reflective surface.
(192) All publications, patents and patent applications referred to herein are incorporated by reference in their entirety to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated by reference in its entirety in the present application.
(193) While this invention has been described in detail with particular reference to certain preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. Modification and variation of this invention may be made without departing from the scope of the invention.