PROCESSING APPARATUS
20210268609 ยท 2021-09-02
Inventors
Cpc classification
B23K26/082
PERFORMING OPERATIONS; TRANSPORTING
B23K26/0838
PERFORMING OPERATIONS; TRANSPORTING
B23K26/083
PERFORMING OPERATIONS; TRANSPORTING
H02G7/053
ELECTRICITY
G05B19/402
PHYSICS
B23K26/40
PERFORMING OPERATIONS; TRANSPORTING
B23K37/0235
PERFORMING OPERATIONS; TRANSPORTING
B23K26/0876
PERFORMING OPERATIONS; TRANSPORTING
H02G7/02
ELECTRICITY
International classification
B23K26/70
PERFORMING OPERATIONS; TRANSPORTING
B23K26/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A laser processing apparatus 1 includes a laser head 31, a flexible cable 6 connecting a laser oscillator and the laser head 31 to each other, a conveyance apparatus 2 that conveys a workpiece W, a head drive mechanism 5 that moves the laser head 31 to a processing position, and a cable support mechanism 7 that moves the cable 6 in association with movement of the laser head 31. The cable support mechanism 7 includes a first holder 61 holding the cable 6, a first spring balancer 711 connected to the first holder 61 through a first wire 712, and a second spring balancer 721 connected to the first holder 61 through a second wire 722. The spring balancers 711, 721 are fixed to a support frame 8, and as viewed in plane, are arranged in a line along a width direction X perpendicular to a conveyance direction Y.
Claims
1. A processing apparatus comprising: a processing tool that processes a workpiece; a flexible cable connecting a supply source and the processing tool to each other; a conveyance apparatus that conveys the workpiece along a conveyance direction on a conveyance path; a tool movement mechanism that moves the processing tool to a processing position; and a cable support mechanism that supports the cable and moves the cable in association with movement of the processing tool, wherein the cable support mechanism includes a first, holder holding part of the cable, a first spring balancer connected to the first holder through a first wire, and a second spring balancer connected to the first holder through a second wire, and the first and second spring balancers are fixed above the conveyance path, and as viewed in plane, are arranged along a width direction perpendicular to the conveyance direction.
2. The processing apparatus according to claim 1, wherein the cable support mechanism includes a pair of first outlet-side rollers provided to sandwich the first wire, a pair of first holder-side rollers provided to sandwich a first holder side of the first wire with respect to the first outlet-side rollers and provided rotatably about an axis perpendicular to a rotation axis of the first outlet-side rollers, a pair of second outlet-side rollers provided to sandwich the second wire, and a pair of second holder-side rollers provided to sandwich a first holder side of the second wire with respect to the second outlet-side rollers and provided rotatable about an axis perpendicular to a rotation axis of the second outlet-side rollers, outer peripheral surfaces of the first and second outlet-side rollers are in a recessed shape as viewed in section, and a size of each outer peripheral surface of the pairs of first and second holder-side rollers is longer than a size of each outer peripheral surface of the pairs of first and second outlet-side rollers.
3. The processing apparatus according to claim 2, wherein on one side with respect to a center of a processing area of the processing tool in the width direction as viewed along the conveyance direction, the first spring balancer is fixed and inclined such that the first holder-side rollers are closer to the center in the width direction than a first wire outlet of the first spring balancer, and on the other side with respect to the center of the processing area in the width direction as viewed along the conveyance direction, the second spring balancer is fixed and inclined such that the second holder-side rollers are closer to the center in the width direction than a second wire outlet of the second spring balancer.
4. The processing apparatus according to claim 1, wherein the cable support mechanism Includes a second holder holding a supply source side of the cable with respect to the first holder and a third spring balancer connected to the second holder through a third wire, and the third spring balancer is fixed to a frame body provided above the conveyance path, and as viewed in plane, is arranged substantially at a center in the width direction above the conveyance path.
5. The processing apparatus according to claim 2, wherein the cable support mechanism includes a second holder holding a supply source side of the cable with respect to the first holder and a third spring balancer connected to the second holder through a third wire, and the third spring balancer is fixed to a frame body provided above the conveyance path, and as viewed in plane, is arranged substantially at a center in the width direction above the conveyance path.
6. The processing apparatus according to claim 3, wherein the cable support mechanism includes a second holder holding a supply source side of the cable with respect to the first holder and a third spring balancer connected to the second holder through a third wire, and the third spring balancer is fixed to a frame body provided above the conveyance path, and as viewed in plane, is arranged substantially at a center in the width direction above the conveyance path.
7. The processing apparatus according to claim 4, wherein the first and second spring balancers are, as viewed in plane, arranged at a center of a processing area of the processing tool in the conveyance direction, and the third spring balancer is, as viewed in plane, arranged on an upstream side of the first and second spring balancers in the conveyance direction.
8. The processing apparatus according to claim 5, wherein the first and second spring balancers are, as viewed in plane, arranged at a center of a processing area of the processing tool in the conveyance direction, and the third spring balancer is, as viewed in plane, arranged on an upstream side of the first and second spring balancers in the conveyance direction.
9. The processing apparatus according to claim 6, wherein the first and second spring balancers are, as viewed in plane, arranged at the center of the processing area of the processing tool in the conveyance direction, and the third spring balancer is, as viewed in plane, arranged on an upstream side of the first and second spring balancers in the conveyance direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION OF THE INVENTION
[0028] Hereinafter, a laser processing apparatus according to one embodiment of the present, invention will be described with reference to the drawings.
[0029] The laser processing apparatus 1 includes a conveyance apparatus 2 that conveys the workpiece W along the conveyance direction Y, a laser irradiation apparatus 3 that irradiates the workpiece W with laser light to cut the workpiece W, a head drive mechanism 5 that, moves the laser Irradiation apparatus 3 to a predetermined processing position above the workpiece W conveyed along the conveyance direction Y, a flexible cable 6 connecting the laser irradiation apparatus 3 and a laser oscillator (not shown) as a laser light supply source to each other, and a cable support mechanism 7 supporting the cable 6. The workpiece W is, for example, an aluminum alloy plate member or a steel plate, but the present invention is not limited to above.
[0030]
[0031] The conveyance apparatus 2 is a belt conveyer, an includes a plurality of belt rollers (not shown) rotatable about an axis parallel with the width direction X, an endless band-shaped belt B bridged over these belt rollers, and a roller drive apparatus (not shown) that rotatably drives these belt rollers to deliver the belt B and the workpiece W placed on the belt B to a downstream side along the conveyance direction Y.
[0032] The head drive mechanism 5 includes a first Y-axis rail 51 and a second Y-axis rail 52 extending along the conveyance direction Y on both sides of the belt B and an X-axis rail 53 extending along the width direction X.
[0033] The X-axis rail 53 is, above the belt B along the height direction Z, bridged between the first Y-axis rail 51 and the second Y-axis rail 52. One end side of the X-axis rail 53 is supported by the first Y-axis rail 51, and the other end side of the X-axis rail 53 is supported by the second Y-axis rail 52. The X-axis rail 53 slidably supports the laser irradiation apparatus 3 along the width direction X. The X-axis rail 53 drives a not-shown X-axis actuator, thereby moving the laser irradiation apparatus 3 along the width direction X.
[0034] The first Y-axis rail 51 and the second Y-axis rail 52 are parallel with each other. The first Y-axis rail 51 slidably supports one end side of the X-axis rail 53 along the conveyance direction Y, and the second Y-axis rail 52 slidably supports the other end side of the X-axis rail 53 along the conveyance direction Y. These Y-axis rails 51, 52 drive a not-shown Y-axis actuator, thereby moving the X-axis rail 53 and the laser irradiation apparatus 3 together along the conveyance direction Y.
[0035] The head drive mechanism 5 uses the Y-axis rails 51, 52 and the X-axis rail 53 as described above in combination, and therefore, the laser irradiation apparatus 3 can be moved to an optional processing position set within a processing area. Note that in
[0036]
[0037] The laser head 31 collects laser, light transmitted from the laser oscillator through the cable 6, and along the height direction Z, irradiates the workpiece W with the laser light from a tip end portion 31b of the laser head 31. The head support portion 32 slidably supports the laser head 31 along the height direction 2. A distance from the tip end portion 31b of the laser head 31 to the workpiece W along the height direction Z is adjusted as necessary by a not-shown focusing process. Moreover, the head support portion 32 is slidably supported along the width direction X by the X-axis rail 53. The cable guide 33 is in such a conical tubular shape that the inner diameter of a tip end portion 33a is smaller than the inner diameter of a base end portion 33b. The cable 6 is inserted into the cable guide 33 such that the tip end portion 33a is substantially coaxial with the laser head 31 and is on a laser head 31 side. As shown in
[0038] The guide support portion 34 supports the cable guide 33. Moreover, the guide support portion 34 is slidably supported along the width direction X by both of the head support portion 32 and the X-axis rail 53 as described above. Thus, when the laser head 31 and the head support portion 32 are moved together along the X-axis rail 53, the cable guide 33 also moves along the X-axis rail 53 to follow movement of the laser head 31 and the head support portion 32. Mote that the cable guide 33 is not fixed to the cable 6 and the laser head 31. Thus, movement of the laser head 31 and the cable 6 along the height direction Z is not restricted by the cable guide 33.
[0039] Returning to description of
[0040] The support frame 8 includes four pillar members, i.e., a first pillar member 81, a second pillar member 82, a third pillar member 83, and a fourth pillar member 84, standing on both sides of the belt B, a frame member 85 supported by these four pillar members 81 to 84, and two beam members, i.e., a first beam member 86 and a second beam member 87, bridged over the frame member 85.
[0041] Each of the pillar members 81 to 84 extends along the height direction Z. These pillar members 81 to 84 are each provided in the vicinity of four corners of the processing area. The first pillar member 81 and the second pillar member 82 stand on the first Y-axis rail 51, and the third pillar member 83 and the fourth pillar member 84 stand on the second Y-axis rail 52. More specifically, the first pillar member 61 is provided closer to the upstream-side processing end Y1 of the processing area along the conveyance direction Y on the first Y-axis rail 51. The second pillar member 82 is provided closer to the downstream-side processing end Y2 of the processing area along the conveyance direction Y on the first Y-axis rail 51. The third pillar member 83 is provided closer to the processing end Y1 of the processing area on the second Y-axis rail 52. The fourth pillar member 84 is provided closer to the processing end Y2 of the processing area on the second Y-axis rail 52.
[0042] The frame member 85 is, as viewed in plane, in a rectangular shape surrounding the processing area. The frame member 85 is, above the belt B, supported by the four pillar members 81 to 84. Four corners of the frame member 85 are each supported by the pillar members 81 to 84.
[0043] The first beam member 86 extends along the width direction X, and the second beam member 87 extends along the conveyance direction Y. The two beam members 86, 87 are, above the belt 8, bridged perpendicularly to each other. Both ends of these beam members 86, 87 are supported by the frame member 85. The first beam member 86 is, as viewed in plane, arranged at the center of the processing area along the conveyance direction Y. The second beam member 87 is, as viewed in plane, arranged at the center of the processing area along the width direction X.
[0044] The cable 6 includes a plurality of wire members connected to the laser head 31, such as an optical cable for transmitting laser light, generated by the laser oscillator, a signal line of a sensor, a hose in which coolant water or gas flows, and a power line in which current flows.
[0045] Each of the three holders 61, 62, 63 includes a cylindrical multi-packing 61a (see
[0046] As shown in
[0047] Each of the four support units 71 to 74 is fixed to the support frame 3. Moreover, these support units 71 to 74 swingably support the cable 6, and move the cable 6 in association with movement of the laser head 31.
[0048] The first support unit 71 includes a first spring balancer 711 connected to the first holder 61 through a first wire 712. The first spring balancer 711 includes a rotary drum around which the first wire 712 is wound and a spring providing torque for winding up the first wire 712 to the rotary drum, and with this configuration, the first wire 712 and the first holder 61 connected to a tip end of the first wire 712 are drawn up with a predetermined load. The first support unit 71 utilizes such a first spring balancer 711, and therefore, part of the cable 6 held by the first holder 61 is swingably supported.
[0049] The second support unit 72 includes a second spring balancer 721 connected to the first holder 61 through a second wire 722. The second spring balancer 721 includes a rotary drum around which the second wire 722 is wound and a spring providing torque for winding up the second wire 722 to the rotary drum, and with this configuration, the second wire 722 and the first holder 61 connected to a tip end of the second wire 722 are drawn up with a predetermined load. The second support unit 72 utilizes such a second spring balancer 721, and therefore, part of the cable 6 held by the first holder 61 is swingably supported. That is, the first holder 61 provided at a position closest: to the laser head 31 on the cable 6 is, above the belt B, supported by the two spring balancers 711, 721.
[0050] The third support unit 73 includes a third spring balancer 731 connected to the second holder 62 through a third wire 732. The third spring balancer 731 includes a rotary drum around which the third wire 732 is wound and a spring providing torque for winding up the third wire 732 to the rotary drum, and with this configuration, the third wire 732 and the second holder 62 connected to a tip end of the third wire 732 are drawn up with a predetermined load. The third support unit 73 utilizes such a third spring balancer 731, and therefore, part of the cable 6 held by the second holder 62 is swingably supported. That is, the second holder 62 provided at a position farther from the laser head 31 than the first holder 61 on the cable 6 is, above the belt B, supported by the single spring balancer 731.
[0051] The fourth support unit 74 includes a center rail 741 provided at the second beam member 87 and a support member 742 supporting the third holder 63. The center rail 741 extends along the conveyance direction Y. The center rail 741 is provided closer to the frame member 85 on the second beam member 87. That is, the center rail 741 is, as viewed in plane, arranged at the center along the width direction X on the upstream side of the processing area along the conveyance direction Y. The support, member 742 is, for example, a swivel. The upstream side of the support member 742 is slidably provided along the center rail 74l, and the downstream side of the support member 742 is coupled to the third holder 63. Thus, the third holder 63 is, above the belt B, slidable along the conveyance direction Y. With this configuration, the fourth support unit 74 slidably supports, above the belt B, the third holder 63 along the conveyance direction Y, the third holder 63 being provided at a position farther from the laser head 31 than the first holder 61 and the second holder 62 on the cable 6. In the case of using the swivel as the support member 742, an axial direction of part of the cable 6 held by the third holder 63 can also be turned about an axis along the height direction Z.
[0052]
[0053]
[0054] One end side of the first wire 712 is wound up around the first, spring balancer 711, and the other end side is connected to the first holder 61 as described above. The first outlet-side rollers 713a, 713b sandwich part of the first wire 712, which extends from the first wire outlet 711a to the first holder 61, in the vicinity of the first wire outlet 711a. The first holder-side rollers 714a, 714b sandwich part of the first wire 712 on a first holder 61 side with respect to the first outlet-side rollers 713a, 713b. That is, a distance from the first holder-side rollers 714a, 714b to the first wire outlet 711a along the first wire 712 is longer than a distance from the first outlet-side rollers 713a, 713b to the first wire outlet 711a along the first wire 712.
[0055] The first outlet-side rollers 713a, 713b are freely rotatable about a rotation axis parallel with the conveyance direction Y. The first holder-side rollers 714a, 714b are freely rotatable about an axis perpendicular to the rotation axis of the first outlet-side rollers 713a, 713b in a plane including the width direction X.
[0056] An outer peripheral surface of the first outlet-side roller 713a, 713b is in a recessed shape as viewed in the section (see
[0057] As shown in
[0058] As shown in
[0059] Next, positions at which these three support units 71 to 73 are provided will be described. As shown in
[0060] As shown in
[0061] As shown in
[0062] Note that unlike the first spring balancer 711 and the second spring balancer 721 as described above, the third spring balancer 731 is not fixed and inclined with respect to the second beam member 87. That is, the third spring balancer 731 is fixed to the second beam member 87 such that a third wire outlet, the third outlet-side rollers 733a, 733b, and the third holder-side rollers 734a, 734b are arranged in a line along the height direction Z.
[0063] Next, a change in the positions of the first holder 61 and the second holder 62 when the laser head 31 is moved within the processing area will be described with reference to
[0064]
[0065] As shown in
[0066] As shown in
[0067] As shown in
[0068] According to the laser processsing apparatus 1 of the present embodiment, the following advantageous effects are provided.
[0069] (1) In the laser processing apparatus 1, part of the cable 6 connecting the laser head 31 and, e.g., the laser oscillator to each other is held by the first holder 61, and the first holder 61 is supported by the first spring balancer 711 and the second spring balancer 721. With this configuration, a load on the head drive mechanism 5 when the laser head 31 is moved by the head drive mechanism 5 can be reduced. In the laser processing apparatus 1, these two spring balancer's 711, 721 are fixed to the first beam member 86 provided above the belt B, and therefore, movement of the two spring balancers 711, 721 in association with movement of the laser head 31 can be prevented. Movement of the two spring balancers 711, 721 is prevented as described above, and therefore, swinging of the cable 6 and the laser head 31 due to movement of the laser head 31 can be reduced. Thus, the accuracy of processing by the laser head 31 can be improved. In the laser processing apparatus 1, these spring balancers 711, 721 are, as viewed in plane, arranged in a line along the width direction X perpendicular to the conveyance direction Y. With this configuration, the amount of movement of the cable 6 and the amounts of expansion/contraction of the wires 712, 722 of the two spring balancers 711, 721 when the laser head 31 is moved along the conveyance direction Y and the width direction X can be decreased. Thus, swinging of the laser head 31 can be further reduced, and therefore, the accuracy of processing by the laser head 31 can be further improved.
[0070] (2) In the laser processing apparatus 1, the first wire 712 drawn out; of the first wire outlet 711a of the first; spring balancer 711 is sandwiched by the first outlet-side rollers 713a, 713b and the first holder-side rollers 714a, 714b, and the second wire 722 drawn out of the second wire outlet of the second spring balancer 721 is sandwiched by the second outlet-side rollers 723a, 723b and the second holder-side rollers 724a, 724b. In the laser processing apparatus 1, the outer peripheral surfaces of these outlet-side rollers 713a, 713b, 723a, 723b are in the recessed shape as viewed in the section, and the size of the outer peripheral surface of the holder-side roller 714a, 714b, 724a, 724b is longer than the size of the outer peripheral surface of the outlet-side roller 713a, 713b, 723a, 723b. In the laser processing apparatus 1, the wires 712, 722 drawn out of each wire outlet by the outlet-side rollers 713a, 713b, 723a, 723b and the holder-side rollers 714a, 714b, 724a, 724b are supported while being rolled. Thus, the wires 712, 722 can be bent such that the cable 6 moves to a proper position with respect to the laser head 31 moving along the conveyance direction Y and the width direction X while friction in each wire outlet is reduced.
[0071] (3) As viewed along the conveyance direction Y in the laser processing apparatus 1, on one side with respect to the center of the processing area of the laser head 31 in the width direction, the first holder-side rollers 714a, 714b are fixed and inclined with respect to the first beam member 66 to be closer to the center in the width direction than the first wire outlet 711a of the first spring balancer 711. On the other side with respect to the center of the processing area in the width direction, the second holder-side rollers 724a, 724b are fixed and inclined with respect to the support frame 8 to be closer to the center in the width direction than the second wire outlet of the second spring balancer 721. With this configuration, the drawing angles of the wires 712, 722 of the first and second spring balancers 711, 721 when the laser head 31 is moved along the conveyance direction Y and the width direction X can be decreased as much as possible, and therefore, swinging of the cable 6 and the laser head 31 can be further reduced.
[0072] (4) In the laser processing apparatus 1, the laser oscillator side of the cable 6 with respect to the first holder 61 is held by the second holder 62, and the second holder 62 is further supported by the third spring balancer 731. In the laser processing apparatus 1, the third spring balancer 731 is fixed to the second beam member 87, and as viewed in plane, is arranged at the center in the width direction above the belt B. With this configuration, a burden on the first and second spring balancers 711, 721 can be reduced. Thus, swinging of the first holder 61 closer to the laser head 31 on the cable 6 can be reduced, and therefore, swinging of the laser head 31 can be also reduced. With this configuration, the accuracy of processing by the laser head 31 can be further improved.
[0073] (5) In the laser processing apparatus 1, the first and second spring balancers 711, 721 are, as viewed in plane, arranged substantially at the center of the processing area of the laser head 31 in the conveyance direction, and the third spring balancer 731 is, as viewed in plane, arranged on the upstream side of the first and second spring balancers 711, 721 in the conveyance direction. With this configuration, the amount of movement of the cable 6 when the laser head 31 is moved to each end side of the processing area along the conveyance direction V can be decreased as much as possible. Thus, swinging of the laser head 31 can be further reduced, and therefore, the accuracy of processing by the laser head 31 can be further improved.
[0074] One embodiment of the present invention has been described above, but the present invention is not limited to above. Detailed configurations may be changed as necessary within the scope of the gist of the present invention.