Variable inductor
11043323 · 2021-06-22
Assignee
Inventors
Cpc classification
International classification
Abstract
First and second coils are disposed coaxially with a gap provided therebetween and are configured to mutually cancel out magnetic fields provided thereby. A receptacle portion that defines a space traversing at least a portion of a magnetic flux produced by the coils is provided, and a magnetic powder is contained in the receptacle portion so as to occupy a portion of the space. The magnetic powder moves within the space, and this movement produces a change in the magnetic flux. This change in the magnetic flux appears in the form of a change in the inductance value.
Claims
1. A variable inductor, comprising: at least one coil that produces a magnetic flux; a receptacle portion that defines a space traversing at least a portion of the magnetic flux produced by the at least one coil, the receptacle portion that defines the space including a first end surface and a second end surface opposed to the first end surface across a first region of the space, and the receptacle portion that defines the space including a third end surface positioned between the first end surface and the second end surface in a second region of the space that protrudes from the first region of the space; and a magnetic powder contained in the receptacle portion so as to occupy a portion of the space, wherein the at least one coil is positioned on opposite sides of the first end surface, wherein the magnetic powder is movable within the space from the first region to the second region, and movable from the second region to the first region, and this movement produces a change in the magnetic flux, wherein a straight line connecting the space between any two points of the first end surface and the second end surface is continuous, and wherein a central axis of the at least one coil passes through the space.
2. The variable inductor according to claim 1, wherein a magnetic field provided by the at least one coil is relatively strong in the first region and the magnetic field is relatively weak in the second region, and wherein the magnetic powder is movable between the first region and the second region.
3. The variable inductor according to claim 1, wherein the at least one coil includes first and second coils disposed coaxially with a gap provided therebetween, wherein the first coil and the second coil are configured to mutually cancel out magnetic fields provided thereby, and wherein at least a portion of the space is located between the first and second coils.
4. The variable inductor according to claim 1, wherein the magnetic powder is coated with a resin having an electrostatic property, wherein the variable inductor further includes an electric field generating electrode for applying a voltage so as to generate an electric field within the space, and wherein the magnetic powder is moved within the space by applying a voltage to the electric field generating electrode.
5. The variable inductor according to claim 4, wherein the electric field generating electrode includes a substantially comb-shaped portion spreading along a wall surface of the receptacle portion that defines the space.
6. The variable inductor according to claim 1, wherein the magnetic powder moves within the space by its own weight.
7. The variable inductor according to claim 1, wherein the magnetic powder is movable from the first end surface and the second end surface of the first region to the third end surface of the second region, and the magnetic powder is movable from the third end surface of the second region to the first end surface and the second end surface of the first region.
8. The variable inductor according to claim 1, including a guide surface that protrudes into the space.
9. The variable inductor according to claim 8, wherein the guide surface is conical.
10. The variable inductor according to claim 8, wherein the guide surface is position at a location that is directly between the first end surface and the second end surface.
11. A variable inductor, comprising: at least one coil that produces a magnetic flux; a receptacle portion that defines a space traversing at least a portion of the magnetic flux produced by the at least one coil, the receptacle portion that defines the space including a first end surface, a second end surface, and a third end surface arranged to form a T-shape; and a magnetic powder contained in the receptacle portion so as to occupy a portion of the space, wherein the at least one coil is positioned on opposite sides of one of the first end surface, the second end surface, and the third end surface located in a crossbar of the T-shape, wherein the magnetic powder is movable within the space from one of the first end surface, the second end surface, and the third end surface, to two other surfaces of the first end surface, the second end surface, and the third end surface, and this movement produces a change in the magnetic flux, wherein a straight line connecting the space between any two points of the first end surface and the second end surface is continuous, and wherein a central axis of the at least one coil passes through the space.
12. The variable inductor according to claim 11, wherein the space defined by the receptacle portion includes a first region in which a magnetic field provided by the at least one coil is relatively strong and a second region in which the magnetic field is relatively weak, and wherein the magnetic powder is movable between the first region and the second region.
13. The variable inductor according to claim 11, wherein the at least one coil includes first and second coils disposed coaxially with a gap provided therebetween, wherein the first coil and the second coil are configured to mutually cancel out magnetic fields provided thereby, and wherein at least a portion of the space is located between the first and second coils.
14. The variable inductor according to claim 11, wherein the magnetic powder moves within the space by its own weight.
15. The variable inductor according to claim 11, including a guide surface that protrudes into the space.
16. The variable inductor according to claim 15, wherein the guide surface is conical.
17. The variable inductor according to claim 15, wherein the guide surface is position at a location that is directly between the first end surface and the second end surface.
18. The variable inductor according to claim 15, wherein the space includes a plurality of end surfaces, and the protrusion is positioned at a location that is directly between two of the end surfaces.
19. A variable inductor, comprising: at least one coil that produces a magnetic flux; a receptacle portion that defines a space traversing at least a portion of the magnetic flux produced by the at least one coil, the receptacle portion including a pair of opposing end surfaces on separate sides of the space, and a protrusion that is separate and distinct from the space extending from the space to cross a line extending directly between opposing ends of the at least one coil that are perpendicular to at least one of the opposing end surfaces; and a magnetic powder contained in the receptacle portion so as to occupy a portion of the space, wherein the magnetic powder is movable within the space, and this movement produces a change in the magnetic flux, and a central axis of the at least one coil passes through the space.
20. The variable inductor according to claim 19, wherein the protrusion is a guide surface having a conical shape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8)
(9) The variable inductor 1 includes a first coil 2 and a second coil 3. The first coil 2 and the second coil 3 are disposed coaxially with a gap provided therebetween. The first coil 2 and the second coil 3 are configured to mutually cancel out magnetic fields provided thereby.
(10) The variable inductor 1 further includes a receptacle portion 5 that defines a space 4 traversing at least a portion of magnetic fluxes produced by the first and second coils 2 and 3, and a magnetic powder 6 contained in the receptacle portion 5 so as to occupy a portion of the space 4. For example, a ferrite powder or a metal powder in general, such as a carbonyl iron powder or a nickel powder, that is used in a magnetic fluid can be used as the magnetic powder 6.
(11) The space 4 defined by the receptacle portion 5 includes a first region 7 in which the magnetic field provided by the first and second coils 2 and 3 is relatively strong and a second region 8 in which the magnetic field is relatively weak. To be more specific, the space 4 has a substantially T-shaped section, the first region 7 is located at a position between the first coil 2 and the second coil 3, and the second region 8 is located at a position that is on a side of the second coil 3 opposite to the position where the first coil 2 is located and that is spaced apart from the second coil 3.
(12) In the present embodiment, the posture of the variable inductor 1 is changed in order to vary the inductance value. As the posture of the variable inductor 1 is changed, the magnetic powder 6 can move reversibly by its own weight between the first region 7 and the second region 8 within the space 4.
(13) To be more specific, in the section (1) of
(14) As the magnetic powder 6 is displaced as described above, a change in the magnetic fluxes produced by the first and second coils 2 and 3 is produced. To be more specific, the movement of the magnetic powder 6 changes how easily the magnetic flux passes, in a similar manner to when the distance between the first coil 2 and the second coil 3 is changed. The change in the magnetic flux appears in the form of a change in the inductance value in the variable inductor 1. In other words, the inductance value of the variable inductor 1 in a state in which the magnetic powder 6 is in the second region 8 in which the magnetic field provided by the first and second coils 2 and 3 is relatively weak as illustrated in the section (1) of
(15) Such a change in the inductance value can be achieved repeatedly with reproducibility. Here, when focusing on the strength of the magnetic field provided by the first and second coils 2 and 3, as the difference between the strength of the magnetic field in the first region 7 and the strength of the magnetic field in the second region 8 is greater, the amount of change in the inductance value can be made greater.
(16) Now, with reference to
(17) The variable inductor 11 includes, in addition to the elements provided in the variable inductor 1 described above, electric field generating electrodes 12 through 14 for applying a voltage so as to generate an electric field within the space 4 defined by the receptacle portion 5. The electric field generating electrode 12 is provided along an end wall of the receptacle portion 5 that defines a terminal of the second region 8 of the space 4. The electric field generating electrodes 13 and 14 are provided along a side wall of the receptacle portion 5 that defines the periphery of the first region 7 of the space 4. The electric field generating electrode 13 and the electric field generating electrode 14 are electrically connected in parallel and located so as to face each other.
(18) A direct current power supply 15 is prepared separately from a signal system power supply (not illustrated) for the first and second coils 2 and 3. The voltage supplied from the direct current power supply 15 and the polarity of the voltage can be varied. The direct current power supply 15 applies a voltage across the electric field generating electrode 12 and the electric field generating electrodes 13 and 14, and thus an electric field is generated within the space 4.
(19) In the meantime, in the variable inductor 11, a powder coated with a resin having an electrostatic property is used as the magnetic powder 6. To be more specific, a core material, such as magnetite, Mn-based soft ferrite, Mn—Mg-based soft ferrite, or Cu—Zn-based soft ferrite used as an electrophotographic carrier, coated with a resin is advantageously used as the magnetic powder 6. Thus, as a voltage of, for example, about several ten volts is applied across the electric field generating electrode 12 and the electric field generating electrodes 13 and 14 by the direct current power supply 15, the magnetic powder 6 moves within the space 4. By changing the polarity of the voltage supplied from the direct current power supply 15, the magnetic powder 6 can be moved toward the first region 7 or can be moved toward the second region 8 as indicated by double-headed arrows 16.
(20) To be more specific, when the direct current power supply 15 has a polarity as illustrated in
(21) In the meantime, when the inductance value of the variable inductor 11 is to be made relatively small, the polarity of the direct current power supply 15 is switched. In other words, a negative potential is given to the electric field generating electrode 12, and positive potentials are given to the electric field generating electrodes 13 and 14. As described above, if the magnetic powder 6 is positively charged, the magnetic powder 6 is attracted toward the electric field generating electrode 12 having a negative potential and moves to the second region 8. As a result, the variable inductor 11 provides a relatively low inductance value. Thereafter, even if the direct current power supply 15 is turned off, a state in which the magnetic powder 6 remains in the second region 8 is retained.
(22) Although the magnetic powder 6 is depicted as being present in both the first region 7 and the second region 8 in
(23) However, when a driving system of electronic paper, which is attracting attention as a display medium on which the display content can be electrically overwritten, is applied, only a specific portion of the magnetic powder 6 can be moved, and thus the magnetic powder 6 can be distributed in both the first region 7 and the second region 8 at a specific rate. In that case, an intermediate inductance value can also be achieved. This modification can also be applied to other embodiments described later.
(24) The space 4 may be filled not only with a gas but also with a liquid. For example, when the space 4 is filled with a liquid such as a silicone oil, the speed at which the magnetic powder 6 moves is lower than the speed at which the magnetic powder 6 moves when the space 4 is filled with a gas. However, an electric field is more easily applied, and thus the voltage to be applied across the electric field generating electrode 12 and the electric field generating electrodes 13 and 14 can be reduced. This modification can also be applied to other embodiments described later.
(25) With reference to
(26) In the variable inductors 1 and 11 described above, it is intended that the first and second coils 2 and 3 are constituted by windings, although not particularly limited thereto. In contrast, the variable inductor 21 is a chip type inductor that includes a coil of a laminate structure and is fabricated by applying a lamination technique.
(27) The variable inductor 21 includes a rectangular parallelepiped component body 22 having a laminate structure. As illustrated in
(28) The above-described mode of the external terminal electrodes 27 through 30 results from the method of fabricating the variable inductor 21. When the component body 22 is fabricated, a component body in the mother state that, when cut along cut lines in the X direction and the Y direction, can yield a plurality of component bodies 22 is fabricated. This component body in the mother state has through-holes having a rectangular planar shape for locating the cut lines formed therein on the center line, and the through-holes are filled with a conductor. Then, the component body in the mother state is cut along the cut lines, and thus a plurality of component bodies 22 are produced. At this point, since the cut lines pass through the center lines of the above-described through-holes, and thus the conductor filling the through-holes is divided as being cut, which results in the external terminal electrodes 27 through 30 described above.
(29) As illustrated in
(30) The variable inductor 21 includes elements corresponding to the elements provided in the variable inductor 11 illustrated in
(31) As illustrated in
(32) As illustrated in
(33) As illustrated in
(34) As described above, an outer peripheral end of the first coil 31 located in the first insulating substrate 37 on the side that makes contact with the resin layer 39 and an outer peripheral end of the second coil 32 located in the second insulating substrate 38 on the side that makes contact with the resin layer 39 are electrically connected to each other by a via conductor 44 illustrated in
(35) As described thus far, the first coil 31 and the second coil 32 are disposed coaxially with a gap provided therebetween, and the first coil 31 and the second coil 32 are configured to mutually cancel out the magnetic fields provided thereby.
(36) A through-hole 45 is provided in the resin layer 39 so as to penetrate the resin layer 39 in the thickness direction thereof. As illustrated in
(37) The above-described space 35 is provided by the through-hole 45 and the concave portion 46. Accordingly, the receptacle portion 36 that defines the space 35 is provided by a portion of the component body 22. The space 35 is located so as to traverse at least a portion of magnetic fluxes produced by the first and second coils 31 and 32. The magnetic powder is contained in the receptacle portion 36 so as to occupy a portion of the space 35, but the magnetic powder is omitted from the drawings in
(38) The above-described electric field generating electrode 33 is provided in the second insulating substrate 38, as clearly illustrated in
(39) The electric field generating electrode 34, which is paired with the electric field generating electrode 33, is located in the resin layer 39 and is provided so as to be exposed through the peripheral surface of the through-hole 45. As can be seen from
(40) As described above, as the electric field generating electrodes 33 and 34 each include a substantially comb-shaped portion, an occurrence of an eddy current that reduces the Q value of the inductor can be suppressed.
(41) With reference to
(42) When the variable inductor 21 is fabricated, the second insulating substrate 38 is obtained through the following processes. Specifically, the electric field generating electrode 33 and the extended conductor 47 are formed in a specific insulator layer that is to partially constitute the second insulating substrate 38. Another insulator layer having a through-hole that is to partially constitute the concave portion 46 is laminated on the aforementioned specific insulator layer, and the extended conductor 42 is formed in the other insulator layer. Then, yet another insulator layer having a through-hole that is to constitute the remaining portion of the concave portion 46 and provided with the via conductor 43 is laminated on the aforementioned insulator layer, and the second coil 32 is formed in the yet another insulator layer.
(43) In addition, when the variable inductor 21 is fabricated, the resin layer 39 performs a function of bonding the first and second insulating substrates 37 and 38 to each other, and before the first and second insulating substrates 37 and 38 are bonded, the resin layer 39 includes the through-hole 45 and has the electric field generating electrode 34, the extended conductor 48, and the via conductor 44 provided therein. The resin layer 39 has a laminate structure. When the electric field generating electrode 34 having a substantially comb-shaped portion is to be formed, the comb teeth are provided in different layers of the resin layer 39 and are connected to one another by a conductor that extends in the thickness direction of the resin layer 39. In addition, preferably, the resin layer 39 is disposed between the first and second insulating substrates 37 and 38 in a semi-solidified state, and as this resin layer 39 is solidified, the first and second insulating substrates 37 and 38 become bonded to each other.
(44) The variable inductor 21 is made to function as an inductor by connecting the first and second external terminal electrodes 27 and 28 to a signal path and has its inductance value varied by applying a voltage having predetermined voltage value and polarity across the third and fourth external terminal electrodes 29 and 30.
(45) The mechanism for varying the inductance value is substantially the same as that of the case of the variable inductor 11 illustrated in
(46) In the meantime, when the polarity of the voltage applied across the electric field generating electrodes 33 and 34 is switched, the magnetic powder is attracted toward the other one of the electric field generating electrodes 33 and 34 and moves toward the other one of the first region 49 and the second region 50. This state is retained even after the voltage ceases to be applied across the electric field generating electrodes 33 and 34.
(47) Now, with reference to
(48) The above-described variable inductor 1, 11, and 21 include two coils 2 and 3 (or 31 and 32) that are disposed coaxially with a gap provided therebetween and that are configured to mutually cancel out the magnetic fields provided thereby. Meanwhile, the variable inductor 51 illustrated in
(49) An outer peripheral end of the coil 52 is electrically connected to the first external terminal electrode 27 with an extended conductor 53 interposed therebetween, and an inner peripheral end of the coil 52 is electrically connected to the second external terminal electrode 28 with a via conductor 54 and an extended conductor 55 interposed therebetween.
(50) In a space 56 that traverses at least a portion of a magnetic flux produced by the coil 52, a first region 57 in which a magnetic field provided by the coil 52 is relatively strong is a portion enclosed by the coil 52, or in other words, a portion corresponding to the inside of the concave portion 46, and a second region 58 in which the magnetic field provided by the coil 52 is relatively weak is located at a position sufficiently spaced apart from the coil 52, or in other words, a portion corresponding to a relatively upper portion inside the through-hole 45. In the present embodiment, the positional relation between the first region 57 and the second region 58 in the space 56 is reversed from the positional relation between the first region 49 and the second region 50 in the space 35 of the variable inductor 21 described above. In addition, the concave portion 46 that serves as the first region 57 is shallower than the concave portion 46 that serves as the second region 50 in the variable inductor 21 described above.
(51) When a voltage having a specific polarity is applied across the electric field generating electrodes 33 and 34, the magnetic powder (not illustrated) is attracted toward either one of the electric field generating electrodes 33 and 34 and moves toward either one of the first region 57 and the second region 58. In the meantime, when the polarity of the voltage applied across the electric field generating electrodes 33 and 34 is switched, the magnetic powder is attracted toward the other one of the electric field generating electrodes 33 and 34 and moves toward the other one of the first region 57 and the second region 58. As a result of such movement of the magnetic powder, the inductance value changes.
(52) According to the variable inductor 51 illustrated in
(53) Thus far, the present disclosure has been described in association with several illustrated embodiments, but various other modifications can also be made within the scope of the present disclosure. For example, the shape of a space defined by a receptacle portion can be modified as desired as long as a given shape traverses at least a portion of a magnetic flux produced by a coil.
(54) In addition, the embodiments described in the present specification are illustrative in nature, and the configurations can be partially replaced or combined among different embodiments.
(55) While the embodiments of the disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the disclosure. The scope of the disclosure, therefore, is to be determined solely by the following claims.