THERMAL-BREAK ASSEMBLY
20210172240 · 2021-06-10
Inventors
Cpc classification
Y02A30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B30/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04B2001/7679
FIXED CONSTRUCTIONS
E04B1/0038
FIXED CONSTRUCTIONS
Y02B80/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E02D31/00
FIXED CONSTRUCTIONS
E06B2001/707
FIXED CONSTRUCTIONS
E04B5/32
FIXED CONSTRUCTIONS
Y02A30/24
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E02D31/00
FIXED CONSTRUCTIONS
Abstract
A thermal-break assembly including a thermal-insulation block configured to be installed between a first floor section and a second floor section. A weight-receiving device is configured to receive the thermal-insulation block. Spaced-apart reinforcing bars extend through, and beyond, the thermal-insulation block; this is done in such a way that the spaced-apart reinforcing bars, in use, extend into the first floor section and into the second floor section (once the thermal-insulation block is installed therebetween). The spaced-apart reinforcing bars are in intimate contact with the weight-receiving device.
Claims
1. An apparatus, comprising: a thermal-break assembly, including: a thermal-insulation block configured to be installed between a first floor section and a second floor section of a building; and a weight-receiving device configured to receive the thermal-insulation block; and spaced-apart reinforcing bars extending through, and beyond, the thermal-insulation block in such a way that the spaced-apart reinforcing bars, in use, extend into the first floor section and into the second floor section once the thermal-insulation block is installed therebetween; and the spaced-apart reinforcing bars being in intimate contact with the weight-receiving device.
2. An apparatus, comprising: a thermal-break assembly, including: a thermal-insulation block configured to be installed between a first floor section and a second floor section of a building in such a way that the thermal-insulation block reduces transfer of a first thermal-energy flow from the first floor section to the second floor section; and a weight-receiving device configured to receive a top block portion of the thermal-insulation block; and spaced-apart reinforcing bars extending through, and beyond, the thermal-insulation block in such a way that the spaced-apart reinforcing bars, in use, extend into the first floor section and into the second floor section once the thermal-insulation block is installed therebetween; and the spaced-apart reinforcing bars being in intimate contact with the weight-receiving device in such a way that the spaced-apart reinforcing bars, once the thermal-insulation block is installed, support a weight in cooperation with the first floor section and the second floor section once the spaced-apart reinforcing bars: receive the weight from the weight-receiving device, in which the weight is imposed on the weight-receiving device; and transmit the weight, which was received from the weight-receiving device, to the first floor section and to the second floor section.
3. The apparatus of claim 2, wherein: the weight-receiving device includes a U-shaped metal layer configured to receive the top block portion of the thermal-insulation block.
4. The apparatus of claim 3, wherein: the weight-receiving device presents a top layer having a removable-protection layer installed thereon; and the removable-protection layer is configured to be removable.
5. The apparatus of claim 3, wherein: the thermal-insulation block is water impermeable.
6. The apparatus of claim 3, further comprising: a water-impermeable layer covering portions of the spaced-apart reinforcing bars that extend outwardly from the thermal-insulation block; and the water-impermeable layer also covering, at least in part, a first side surface and a second side surface of the thermal-insulation block from which the spaced-apart reinforcing bars extend outwardly from the thermal-insulation block.
7. An apparatus, comprising: a building having a first floor section and a second floor section spaced apart from the first floor section; and a thermal-break assembly, including: a thermal-insulation block configured to be installed between the first floor section and the second floor section, in which the second floor section is spaced apart from the first floor section; and the thermal-insulation block having a top surface configured to be positioned in a coplanar relationship with top floor surfaces of the first floor section and the second floor section once the thermal-insulation block, in use, is installed between the first floor section and the second floor section; and the thermal-insulation block having a first side surface and a second side surface spaced apart from, and coplanar with, the first side surface; and the first side surface and the second side surface extending downwardly from the top surface; and the first side surface and the second side surface configured to respectively contact side surfaces of the first floor section and the second floor section once the thermal-insulation block is installed between the first floor section and the second floor section; and the thermal-insulation block having a thermal resistance configured to reduce transfer of a first thermal-energy flow from the first floor section to the second floor section once the thermal-insulation block, in use, is installed between the first floor section and the second floor section; and a weight-receiving device configured to receive a top block portion of the thermal-insulation block; and the weight-receiving device presenting a top layer having a removable-protection layer installed thereon, and the removable-protection layer configured to be removable once the thermal-insulation block is installed between the first floor section and the second floor section; and spaced-apart reinforcing bars extending through the thermal-insulation block and beyond the first side surface and the second side surface; and the spaced-apart reinforcing bars configured to extend into the first floor section and into the second floor section once the thermal-insulation block is installed between the first floor section and the second floor section; and the spaced-apart reinforcing bars being positioned along a lower edge of, and in intimate contact with, the weight-receiving device once the spaced-apart reinforcing bars extend through the thermal-insulation block and beyond the first side surface and the second side surface; and the spaced-apart reinforcing bars configured to: receive a weight from the weight-receiving device, in which the weight is imposed on the weight-receiving device; and transmit the weight, which was received from the weight-receiving device, to the first floor section and to the second floor section; and prevent inadvertent damage of the weight-receiving device and the thermal-insulation block once the weight-receiving device receives the weight, and the weight is transmitted to the first floor section and to the second floor section.
8. The apparatus of claim 7, wherein: the weight-receiving device includes a U-shaped metal layer configured to receive the top block portion of the thermal-insulation block.
9. The apparatus of claim 7, wherein: the thermal-insulation block is water impermeable.
10. The apparatus of claim 7, further comprising: a water-impermeable layer covering portions of the spaced-apart reinforcing bars that extend outwardly from the thermal-insulation block; and the water-impermeable layer also covering portions of the first side surface and the second side surface of the thermal-insulation block from which the spaced-apart reinforcing bars extend outwardly from the thermal-insulation block; and the water-impermeable layer also covering opposite lateral vertical sides of the weight-receiving device.
11. The apparatus of claim 7, wherein: the second floor section is positioned on a top portion of a foundation wall of the building.
12. The apparatus of claim 7, wherein: a notched wall is positioned proximate to the second floor section; and a doorway is formed in the notched wall; and the second floor section forms a part of the doorway.
13. The apparatus of claim 7, wherein: the thermal-break assembly includes outer opposite spaced-apart side walls; and the spaced-apart reinforcing bars extend through a body of the thermal-break assembly, and also extend beyond the outer opposite spaced-apart side walls; and the spaced-apart reinforcing bars, once installed, extend into end sections of the first floor section and the second floor section; and the weight, once received by the thermal-break assembly, is distributed to the first floor section and the second floor section of the building via the spaced-apart reinforcing bars.
14. The apparatus of claim 7, wherein: the spaced-apart reinforcing bars extend through a body of the thermal-insulation block, and outwardly from opposite sides of the thermal-insulation block.
15. The apparatus of claim 14, wherein: the weight-receiving device includes a U-shaped metal layer.
16. The apparatus of claim 15, wherein: the U-shaped metal layer is configured to be positioned over the top surface of the thermal-break assembly; and opposite side walls of the U-shaped metal layer extend along opposite sides of the top block portion of the thermal-insulation block.
17. The apparatus of claim 16, wherein: the U-shaped metal layer includes the top layer.
18. The apparatus of claim 16, wherein: the removable-protection layer is positioned on the top layer of the U-shaped metal layer.
19. The apparatus of claim 16, wherein: the spaced-apart reinforcing bars intimately contact a lower edge of the U-shaped metal layer; and the weight, to be received by the U-shaped metal layer, is transferred to the spaced-apart reinforcing bars, and is then transferred from the spaced-apart reinforcing bars over to the first floor section and the second floor section.
20. The apparatus of claim 16, wherein: a foundation insulation layer is positioned below the thermal-insulation block once the thermal-insulation block is installed between the first floor section and the second floor section of a building; and the weight-receiving device and the spaced-apart reinforcing bars cooperate to prevent inadvertent physical damage to the foundation insulation layer by transference of the weight from the weight-receiving device to the first floor section and the second floor section via the spaced-apart reinforcing bars.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The non-limiting embodiments may be more fully appreciated by reference to the following detailed description of the non-limiting embodiments when taken in conjunction with the accompanying drawings, in which:
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[0019] The drawings are not necessarily to scale and may be illustrated by phantom lines, diagrammatic representations and fragmentary views. In certain instances, details unnecessary for an understanding of the embodiments (and/or details that render other details difficult to perceive) may have been omitted. Corresponding reference characters indicate corresponding components throughout the several figures of the drawings. Elements in the several figures are illustrated for simplicity and clarity and have not been drawn to scale. The dimensions of some of the elements in the figures may be emphasized relative to other elements for facilitating an understanding of the various disclosed embodiments. In addition, common, and well-understood, elements that are useful in commercially feasible embodiments are often not depicted to provide a less obstructed view of the embodiments of the present disclosure.
LISTING OF REFERENCE NUMERALS USED IN THE DRAWINGS
[0020] thermal-break assembly 102
[0021] top surface 103
[0022] thermal-insulation block 104
[0023] first side surface 106
[0024] second side surface 108
[0025] weight-receiving device 110
[0026] U-shaped metal layer 111
[0027] top block portion 112
[0028] top layer 114
[0029] removable-protection layer 116
[0030] removal direction 117
[0031] spaced-apart reinforcing bars 118
[0032] water-impermeable layer 120
[0033] first floor section 900
[0034] second floor section 902
[0035] weight 904
[0036] vehicle 906
[0037] first thermal-energy flow 908
[0038] second thermal-energy flow 910
[0039] foundation footing 912
[0040] keyway 913
[0041] foundation wall 914
[0042] notched wall 915
[0043] foundation insulation layer 916
[0044] interior compacted granular base 918
[0045] exterior compacted granular base 920
[0046] soil 922
[0047] doorway 924
[0048] vertically-aligned reinforcing bars 926
[0049] building 928
DETAILED DESCRIPTION OF THE NON-LIMITING EMBODIMENT(S)
[0050] The following detailed description is merely exemplary and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure. The scope of the claim is defined by the claims (in which the claims may be amended during patent examination after the filing of this application). For the description, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the examples as oriented in the drawings. There is no intention to be bound by any expressed or implied theory in the preceding Technical Field, Background, Summary or the following detailed description. It is also to be understood that the devices and processes illustrated in the attached drawings, and described in the following specification, are exemplary embodiments (examples), aspects and/or concepts defined in the appended claims. Hence, dimensions and other physical characteristics relating to the embodiments disclosed are not to be considered as limiting, unless the claims expressly state otherwise. It is understood that the phrase “at least one” is equivalent to “a”. The aspects (examples, alterations, modifications, options, variations, embodiments and any equivalent thereof) are described regarding the drawings. It should be understood that the invention is limited to the subject matter provided by the claims, and that the invention is not limited to the particular aspects depicted and described. It will be appreciated that the scope of the meaning of a device configured to be coupled to an item (that is, to be connected to, to interact with the item, etc.) is to be interpreted as the device being configured to be coupled to the item, either directly or indirectly. Therefore, “configured to” may include the meaning “either directly or indirectly” unless specifically stated otherwise.
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[0085] In view of the foregoing, in accordance with an embodiment, a purpose of the apparatus is to provide an extra layer of insulation to a concrete floor, whether the apparatus is configured for installation in a residential dwelling, garage, commercial, institutional, storage, warehouse building, etc. Basically, any building that has a poured concrete floor, where heating and/or cooling may be present. As of now, new construction of any type of building types listed above may be required to provide a 3.5 inch insulation layer (such as EPS (Expanded Polystyrene) rigid insulation separation layer, and any equivalent thereof) between an exterior below grade foundation wall and an interior backfill under the interior slab, that extends down to the poured concrete footing and extends up to the bottom side of the poured concrete slab. Expanded polystyrene (EPS) foam is a closed-cell insulation that's manufactured by expanding a polystyrene polymer; the appearance is typically a white foam plastic insulation material (the likes of which can be found as merchandise packaging). Extruded polystyrene (XPS) foam is a rigid insulation that's also formed with polystyrene polymer, but manufactured using an extrusion process, and is often manufactured with a distinctive color to identify product brand. The insulation layer provides an insulating barrier between the outside of a building below grade and the area under a concrete slab, thus helping prevent cold (that is, the absence of heat energy) from having a direct channel from the outside of the building to the inside of the building. The insulation layer helps to reduce energy loss. Concrete has a very poor thermal insulating value, but is a very good conductor of thermal energy (heat and cold), thus the need to have a separating thermal barrier between interior and exterior (of the building) where a below grade concrete wall is involved.
[0086] Unfortunately, at each, and every doorway (whether the doorway is or includes an entry door, a sliding door in a walkout basement door, a roll-up door, or any kind of door that sits upon a concrete floor), the concrete slab under the doorway extends outside at least flush and in some cases up to eight (8) inches past the outside edge of the door in a continuous pour of concrete up to six (6) inches in depth, unimpeded directly under the door, thus providing a direct conduit for energy transfer under the doorway. For example, cold may penetrate in the winter season, and heat may enter the floor in the summer season, etc.
[0087] In the context of building and construction, the R-value is a measure of how well a two-dimensional barrier resists the conductive flow of heat. Even for the case where the best “R” value doors are installed (that money can buy), up until now there was no way to insulate directly under the doorways. With an embodiment of the apparatus, one may now add, for instance, an R-16 value insulating protection layer directly under the doorway (any type of doorway). Particularly valuable under a garage door or a warehouse door where energy transfer may be a major concern, because an embodiment of the apparatus is configured to be installed flush with the floor, and has a protective metal exposed top section which can be driven on without damaging the apparatus, the embodiment of the apparatus provides a permanent energy saving solution under the doorway, thus potentially creating relatively larger cost savings in heating and/or cooling costs. In the past, we were all taught to close a door to keep the cold out. Now, with an embodiment of the apparatus, you may close the door on the floor as well, and the user may think “Thermal Floor Door”. Close the door on the floor, permanently. An embodiment of the apparatus may be suited for new construction, and may also be retrofitted into existing buildings.
[0088] The following is offered as further description of the embodiments, in which any one or more of any technical feature (described in the detailed description, the summary and the claims) may be combinable with any other one or more of any technical feature (described in the detailed description, the summary and the claims). It is understood that each claim in the claims section is an open ended claim unless stated otherwise. Unless otherwise specified, relational terms used in these specifications should be construed to include certain tolerances that the person skilled in the art would recognize as providing equivalent functionality. By way of example, the term perpendicular is not necessarily limited to 90.0 degrees, and may include a variation thereof that the person skilled in the art would recognize as providing equivalent functionality for the purposes described for the relevant member or element. Terms such as “about” and “substantially”, in the context of configuration, relate generally to disposition, location, or configuration that are either exact or sufficiently close to the location, disposition, or configuration of the relevant element to preserve operability of the element within the invention which does not materially modify the invention. Similarly, unless specifically made clear from its context, numerical values should be construed to include certain tolerances that the person skilled in the art would recognize as having negligible importance as they do not materially change the operability of the invention. It will be appreciated that the description and/or drawings identify and describe embodiments of the apparatus (either explicitly or inherently). The apparatus may include any suitable combination and/or permutation of the technical features as identified in the detailed description, as may be required and/or desired to suit a particular technical purpose and/or technical function. It will be appreciated that, where possible and suitable, any one or more of the technical features of the apparatus may be combined with any other one or more of the technical features of the apparatus (in any combination and/or permutation). It will be appreciated that persons skilled in the art would know that the technical features of each embodiment may be deployed (where possible) in other embodiments even if not expressly stated as such above. It will be appreciated that persons skilled in the art would know that other options would be possible for the configuration of the components of the apparatus to adjust to manufacturing requirements and still remain within the scope as described in at least one or more of the claims. This written description provides embodiments, including the best mode, and also enables the person skilled in the art to make and use the embodiments. The patentable scope may be defined by the claims. The written description and/or drawings may help to understand the scope of the claims. It is believed that all the crucial aspects of the disclosed subject matter have been provided in this document. It is understood, for this document, that the word “includes” is equivalent to the word “comprising” in that both words are used to signify an open-ended listing of assemblies, components, parts, etc. The term “comprising”, which is synonymous with the terms “including,” “containing,” or “characterized by,” is inclusive or open-ended and does not exclude additional, unrecited elements or method steps. Comprising (comprised of) is an “open” phrase and allows coverage of technologies that employ additional, unrecited elements. When used in a claim, the word “comprising” is the transitory verb (transitional term) that separates the preamble of the claim from the technical features of the invention. The foregoing has outlined the non-limiting embodiments (examples). The description is made for particular non-limiting embodiments (examples). It is understood that the non-limiting embodiments are merely illustrative as examples.