ORAL DEVICE HAVING WEDGES AND METHOD OF MANUFACTURE
20210275894 · 2021-09-09
Assignee
Inventors
Cpc classification
B29C51/10
PERFORMING OPERATIONS; TRANSPORTING
A61C7/08
HUMAN NECESSITIES
B29L2031/7532
PERFORMING OPERATIONS; TRANSPORTING
B29C51/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
A63B71/08
HUMAN NECESSITIES
Abstract
An oral device may include a body. The body may have a main portion having an arch-shaped central portion, a first side portion extending from a first end of the central portion, and a second side portion extending from a second end of the central portion. The body may further include a first wedge portion provided on a bottom surface of the first side portion, and a second wedge portion provided on a bottom surface of the second side portion. Each of the first wedge portion and the second wedge portion may have a varying thickness.
Claims
1. An oral device comprising a body including: a main portion having an arch-shaped central portion, a first side portion extending from a first end of the central portion, and a second side portion extending from a second end of the central portion; a first wedge portion provided on a bottom surface of the first side portion; and a second wedge portion provided on a bottom surface of the second side portion, wherein each of the first wedge portion and the second wedge portion has a varying thickness.
2. The oral device of claim 1, wherein each of the first wedge portion and the second wedge portion has a minimum wedge thickness at a posterior end thereof, and a maximum wedge thickness at an anterior end thereof.
3. The oral device of claim 2, wherein the wedge minimum thickness is between 10% and 100% of the maximum wedge thickness.
4. The oral device of claim 1, wherein each of the first wedge portion and the second wedge portion has a wedge portion width, each of the first side portion and the second side portion has a side portion width, and the wedge portion width is less than the side portion width.
5. The oral device of claim 4, wherein the wedge portion width is between 20% and 50% of the side portion width.
6. The oral device of claim 1, wherein each of the first wedge portion and the second wedge portion has a wedge portion length, each of the first side portion and the second side portion has a side portion length, and the wedge portion length is less than the side portion length.
7. The oral device of claim 6, wherein the wedge portion length is between 50% and 100% of the side portion length.
8. The oral device of claim 1, wherein at least one ridge is formed on each of a bottom surface of the first wedge portion and a bottom surface of the second wedge portion.
9. An oral device comprising a body having an inner surface configured to receive one of upper teeth or lower teeth of a user and a bottom surface configured to face another one of the upper teeth or the lower teeth of the user, the body including: a main portion having an arch-shaped central portion, a first side portion extending from a first end of the central portion, and a second side portion extending from a second end of the central portion; a first wedge portion provided on a bottom surface of the first side portion; and a second wedge portion provided on a bottom surface of the second side portion, wherein each of the first wedge portion and the second wedge portion has an anterior end, positioned closest to the central portion of the main portion, and a posterior end, positioned farthest from the central portion of the main portion, and wherein each of the first wedge portion and the second wedge portion has a varying thickness from the posterior end to the anterior end.
10. The oral device of claim 9, wherein each of the first wedge portion and the second wedge portion has a minimum wedge thickness at the posterior end, and a maximum wedge thickness at the anterior end.
11. The oral device of claim 10, wherein the wedge minimum thickness is between 10% and 100% of the maximum wedge thickness.
12. The oral device of claim 9, wherein each of the first wedge portion and the second wedge portion has a wedge portion width, each of the first side portion and the second side portion has a side portion width, and the wedge portion width is less than the side portion width.
13. The oral device of claim 12, wherein the wedge portion width is between 20% and 50% of the side portion width.
14. The oral device of claim 9, wherein each of the first wedge portion and the second wedge portion has a wedge portion length, each of the first side portion and the second side portion has a side portion length, and the wedge portion length is less than the side portion length.
15. The oral device of claim 14, wherein the wedge portion length is between 50% and 100% of the side portion length.
16. The oral device of claim 9, wherein at least one ridge is formed on each of a bottom surface of the first wedge portion and a bottom surface of the second wedge portion.
17. A method of manufacturing an oral device, the method comprising: applying heat and pressure to a moldable material around one of an impression of upper teeth or an impression of lower teeth of a user, forming a molded structure; trimming excess material, of the moldable material, from the molded structure forming a body of the oral device, the body including a main portion having an arch-shaped central portion, a first side portion extending from a first end of the central portion, and a second side portion extending from a second end of the central portion; forming, using the excess moldable material and/or additional moldable material, a first wedge portion and a second wedge portion, each of the first wedge portion and the second wedge portion having a varying thickness; and attaching the first wedge portion to a bottom surface of the first side portion, and the second wedge portion to a bottom surface of the second side portion.
18. The method of claim 17, wherein, in the forming of the first wedge portion and the second wedge portion, the first wedge portion and the second wedge portion are formed in layers of the excess moldable material and/or the additional moldable material, with a base layer having a greatest length, and each subsequent layer having a shorter length than a previous layer.
19. The method of claim 17, wherein, in the attaching, at least one of an upper surface of the first wedge portion and the bottom surface of the first side portion, and at least one of an upper surface of the second wedge portion and the bottom surface of the second side portion are heated, the upper surface of the first wedge portion and the bottom surface of the first side portion are pressed together, and the upper surface of the second wedge portion and the upper surface of the second side portion are pressed together.
20. The method of claim 17, wherein each of the first wedge portion and the second wedge portion has a minimum wedge thickness at a posterior end thereof, and a maximum wedge thickness at an anterior end thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION
[0018] In this disclosure, the term “based on” means “based at least in part on.” The singular forms “a,” “an,” and “the” include plural referents unless the context dictates otherwise. The term “exemplary” is used in the sense of “example” rather than “ideal.” The terms “comprises,” “comprising,” “includes,” “including,” or other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, or product that comprises a list of elements does not necessarily include only those elements, but may include other elements not expressly listed or inherent to such a process, method, article, or apparatus. Relative terms, such as, “substantially” and “generally,” are used to indicate a possible variation of ±10% of a stated or understood value.
[0019]
[0020]
[0021] Each of the first side portion 106 and the second side portion 108 has a width W.sub.SIDE, which may be 3 mm, and a length L.sub.SIDE, which may be 30.5 mm, for example. The width W.sub.SIDE and the length L.sub.SIDE are not, however, limited to these values, and may be a value in a range of 1 mm to 5 mm and 20 mm to 40 mm, respectively. Each of the first wedge portion 120 and the second wedge portion 122 may have a maximum width W.sub.MAX_WEDGE at a posterior end thereof, a minimum width W.sub.MIN_WEDGE at an anterior end thereof, and a length L.sub.WEDGE. In the embodiment shown in
[0022] In addition, a position of the first wedge portion 120 on the first side portion 106 and a position of the second wedge portion 122 on the second side portion 108 may be defined by the length L.sub.WEDGE of each wedge portion, and a posterior spacing S.sub.PE between a posterior end PE.sub.SIDE of a respective side portion and a poster end PE.sub.WEDGE of the respective wedge portion, and an anterior spacing SAE between an anterior end AE.sub.SIDE of the respective side portion and an anterior end AE.sub.WEDGE of the respective wedge portion. In the embodiment shown in
[0023]
[0024] The dimensions of the wedges may be selected to uniquely correspond to the anatomy of a particular user. That is, the widths and the lengths of the wedge portions may be selected based on a width and a length of the teeth 114 of the user, and, more specifically, the width and the length of the teeth 114 of the user located toward a posterior end of the mouth 132 of the user. In addition, the thicknesses of the wedge portions may be selected based on a height of the teeth 114 of the user, and, more specifically, the height of the teeth 114 of the user located toward the posterior end of the mouth 132. For example, the maximum width W.sub.WEDGE_MAX of a wedge portion may be equal to or greater than a greatest width of the teeth 114 of the user, from an anterior-most tooth to a posterior-most tooth. In addition, the length L.sub.WEDGE of a wedge portion may be equal to or less than a length between the anterior-most tooth to the posterior-most tooth. Further, the maximum thickness T.sub.WEDGE_MAX of a wedge portion may be up to 150% of a greatest height of the teeth 114 of the use, from the anterior-most tooth to the posterior-most tooth.
[0025]
[0026] The oral device 100 of the present disclosure provides for protection of teeth, jaw bones, etc., of a user and prevention of injury, while maintaining airflow through the mouth 132 of the user. In particular, the particular shape and positioning of the wedge portions of the oral device 100 maintain the airflow by forming a space 138 between the upper teeth 134 and the lower teeth 136 of the user, when the oral device 100 is in the mouth 132 of the user. As such, a user may readily intake and exhale air through their mouth, via space 138, while oral device 100 is being used.
[0027]
[0028] Although the method 500 is described as including steps 502 to 508, the method 500 may include additional steps. For example, the method 500 may further include a step of scanning the mouth 132 of the user using a three-dimensional imaging technique, and a step of forming the impression of the teeth 114 of the user. The method 500 may also include, in the step 506, positioning the first wedge portion 120 on the first side portion 106 and the second wedge portion 122 on the second side portion 108, based on a target anterior end spacing SAE and/or a target posterior end spacing S.sub.PE.
[0029] In the step 506, the first wedge portion 120 and the second wedge portion 122 may be formed in layers. That is, for each of the first wedge portion 120 and the second wedge portion 122, a base or first layer is formed from the trimmed excess material 144, extending the length L.sub.WEDGE. Subsequent layers are then added to the base layer, with each subsequent layer having a shorter length than a previous layer. The subsequent layers are added so that anterior ends of each layer are aligned or are otherwise coplanar. Each subsequent layer may be heated and pressed onto the previous layer. In this manner, the first wedge portion 120 and the second wedge portion 122 may be formed in layers and may be formed to have a tapered shape, with a maximum thickness T.sub.MAX_WEDGE at the anterior end, and a minimum thickness T.sub.MIN_WEDGE at the posterior end.
[0030] In an alternative embodiment, in step 506, the first wedge portion 120 and the second wedge portion 122 may be formed using another disk 140 of the moldable material, instead of using the trimmed excess material. In addition, in another alternative embodiment, after step 502, the method 500 may include additional steps of applying heat and pressure to one or more disks 140 of the moldable material to form additional layers in forming the molded disk 142. The method 500 may also include a step of molding the bottom surfaces of the wedge portions to fit the teeth 114 of the user. That is, if the impression used to form the main portion 102 corresponds to the upper teeth 134 of the user, the bottom surfaces of the wedge portions may be molded to fit the lower teeth 136 of the user, for example.
[0031] Further, the method 500 may include an additional step of smoothing trimmed surfaces of the main portion 102 following the step 504 of trimming the excess material 144. The smoothing of the trimmed surfaces may include heating and molding the trimmed surfaces to eliminate rough edges. The method 500 may also include a step of polishing the oral device 100 by heating. Heating for smoothing and polishing may be done using a torch, for example.
[0032] In another alternative embodiment, three-dimensional (3D) printing (or another form of additive manufacturing) may be used to form one or more portions of the oral device 100. For example, the 3D printing technique may be used to form the main portion 102 and/or the wedge portions of the oral device 100. More specifically, each layer of the wedge portions can be printed. And, as with the method 500, if the wedge portions are formed separately from the main portion 102, the wedge portions may be attached by applying heat to the upper surfaces of the wedge portion and the lower surface of the main portion 102, and pressing the upper surfaces of the wedge portions to the lower surface of the main portion 102.
[0033] In still another alternative embodiment, a protrusion may be provided on each of the wedge portions. The protrusion may be closer to the anterior end or the posterior end of the respective wedge portion. The oral device 100 having the protrusion may provide for translation of a lower jaw of the user relative to an upper jaw of the user, which may improve airflow, particularly during sleep. In particular, by virtue of the protrusion on the oral device 100, the lower teeth 136 of the user may be held in the wedge portions by the protrusion, thereby maintaining a translated position of the lower jaw of the user relative to the upper jaw of the user. In addition, the ridges 130 on the wedge portions may be formed to prevent translation of the lower jaw to the upper jaw.
[0034] The material used to form the oral device 100 may be, for example, ethylene vinyl acetate or polyvinyl siloxane. The material may be a gel-based material. Other materials may, however, be used to form the oral device 100.
[0035] The oral device 100 of this disclosure provides a mouthguard or a retainer that is customized to the user in being shaped to fit the teeth 114 of the user. The oral device 100 can be fit to either the upper teeth 134 or the lower teeth 136 of the user. A thickness of the main portion 102 and a thickness of the wedge portions of the oral device 100 are also customizable. The positioning of the wedge portions and, in particular, the positioning of the posterior ends of the wedge portions, having the minimum thickness T.sub.MIN_WEDGE, and the anterior ends of the wedge portions, having the maximum thickness T.sub.MAX_WEDGE, may be customized based on the teeth 114 of the user to ensure that the space 138 formed between the upper teeth 134 and the lower teeth 136 is sufficient for airflow. For example, the wedge portions may be positioned so that anterior ends of the wedge portions correspond to positions of canine teeth of the user, and posterior ends of the wedge portions correspond to positions of first molars of the user. In addition, colors of portions or all of the oral device 100 can be customized based on a preference of the user. Further, in addition to user-specific sizing of the oral device 100 and the sizing and placement of the wedge portions, the oral device 100 may be manufactured in predetermined general sizes, e.g., large, medium, small, and children's sized, with the wedge portions being sized and positioned according to the size of the oral device 100.
[0036] By virtue of the oral device 100 of the present disclosure, obstruction of airflow through the mouth 132 of the user is prevented by virtue of the wedge portions forming the space 138 between the upper teeth 134 and the lower teeth 136 of the user. The oral device 100 also provides protection to teeth and jaws of the user, providing added cushioning between the upper teeth 134 and the lower teeth 136.
[0037] It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed oral device without departing from the scope of the disclosure. Other embodiments of the oral device will be apparent to those skilled in the art from consideration of the specification and the accompanying figures. It is intended that the specification, and, in particular, the examples provided herein be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents.