Adjustable Expansion Spool
20210285580 · 2021-09-16
Assignee
Inventors
Cpc classification
F16L25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/12751
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L27/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention comprises an expansion spool in which a pipe connected between two mounting pieces of the spool is cut to one of a plurality of suitable lengths for mounting between an open gap in a pipeline to create a stable fluid connection. The pipe has disposed therein a plurality of spaced and shaped grooves in which to insert a shaped split ring. A separate flange mounted over each shaped split ring imposes compressive but not shear forces on the shaped split ring. One mount has disposed therein a recess to permit variable insertion depths of the pipe so as to permit the spool to span variable gap lengths. The mounts, clamps, split rings and pipe combine to create an expansion spool suitable for low pressure and high-pressure pipelines.
Claims
1. An adjustable expansion spool capable of fluidly connecting the open ends of a gap in a pipeline comprising: a main pipe having disposed thereon at least two grooves each of which groove is shaped and sized to accommodate a portion of a complementarily shaped and sized split ring; in which the main pipe further comprises a fluid channel, a first end and a second end; in which the first end of the main pipe is fluidly engageable into a recess disposed in a first mounting piece; in which the first mounting piece has a fluid channel, a first end and a second end in which the first end of the first mounting piece comprises a flange suitable to be attached to one open end of a gap in a pipeline to fluidly connect the first mounting piece to the open end of a pipeline; in which the second end of the first mounting piece has disposed thereon a flange suitable to be connected to a separate flange and a recess sized and shaped to receive the first end of the main pipe fully inserted into the recess; a split ring sized and shaped to fit a portion thereof into the split ring groove disposed near the first end of the main pipe while workably exposing a portion of the split ring above the surface of the main pipe; a separate flange sized and shaped to attach to the first end of the main pipe and on which is disposed a recess sized and shaped to receive the exposed portion of the split ring above the split ring groove; in which the separate flange and the flange on the second end of the first mounting piece are removably attachable so as to secure the main pipe in the recess of the first mounting piece through compressive forces applied by the separate flange against the exposed portion of the split ring which compresses the split ring portion in the split ring groove against the wall of the split ring groove to secure the main pipe in the first mounting piece; in which the second end of the main pipe is fluidly engageable at a variable depth into a recess disposed in a second mounting piece; in which the second mounting piece has a fluid channel, a first end and a second end: in which the first end of the second mounting piece comprises a flange suitable to be attached to the second open end of a gap in a pipeline to fluidly connect the second mounting piece to an open end of a pipeline; in which the second end of the second mounting piece has disposed thereon a flange suitable to be connected to a separate flange and a recess sized and shaped to receive a variable portion of the second end of the main pipe in the recess to the extent necessary for the invention to span the gap in a pipeline; a second split ring sized and shaped to fit a portion of the second split ring into a second split ring groove disposed near the second end of the main pipe while workably exposing part of the second split ring above the surface of the main pipe; a second separate flange sized and shaped to fit on the second end of the main pipe and on which is, disposed a recess sized and shaped to receive the exposed portion of the second split ring above the second split ring groove; in which the second separate flange and the flange on the second end of the second mounting piece are removably attachable so as to secure as much of the second end of the main pipe as necessary to span the gap in the pipeline in the recess of the second mounting piece through compressive forces applied by the second separate flange against the exposed part of the second split ring which compresses the second split ring portion in the second split ring groove against the wall of the second split ring groove to secure the main pipe in the second mounting piece.
2. The invention of claim 1 in which the main pipe has disposed thereon a plurality of shaped grooves.
3. The invention of claim 1 in which the cross-sectional shape of the split ring is an elongated hexagon.
4. The invention of claim 3 in which the angle between the base of the elongated hexagon and a side wall of the elongated hexagon is between 105 degrees and 111 degrees.
5. The invention of claim 3 in which the angle between the base of the elongated hexagon and the side wall of the elongated hexagon is 108 degrees. A shaped split ring suitable to secure a pipe mounting piece to a pipe in which the pipe has disposed thereon a shaped split ring groove in which the split ring groove is sized and shaped to contain portion of the shaped split ring groove in which a separate flange has disposed therein a central passage through which the pipe is inserted and further in which the separate flange has a sized and shaped recess to receive that portion of the shaped split ring exposed above the surface of the pipe in which the pipe is inserted into a pipe mounting piece in which further the pipe mounting piece comprises a flange in which when the separate flange is connected to the flange of the pipe mounting piece to apply force upon the shaped and sized split ring, the force applied is compressive force so as to secure the pipe in in the pipe mounting piece under compressive forces.
6. The invention of claim 5 in which the shape of the split ring is an elongated hexagon.
7. The invention of claim 6 in which the angle between the base of the elongated hexagon and a side wall of the elongated hexagon is between 105 degrees and 111 degrees.
8. The invention of claim 7 in which the angle between the base of the elongated hexagon and the side wall of the elongated hexagon is 108 degrees.
9. The invention of claim 6 in which the sized and shaped recess in the flange is shaped to match the shape of the split ring.
10. The invention of claim 5 in which the pipe mounting piece comprises a recess to receive the pipe for mounting.
11. The invention of claim 10 in which the pipe is inserted fully into the recess of the pipe mounting piece.
12. The invention of claim 10 in which the pipe is inserted to a variable depth into the recess of the pipe mounting piece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0026] The figures and description of the invention disclosed herein are provided for the purpose of disclosing the preferred and other embodiments of the invention but do not limit the scope of the invention.
[0027] Referring first to
[0028] This known form of expansion spool has limitations. First, it may not typically be used for long gaps in pipelines. Second, it may be used only in low pressure pipelines. Any high-pressure application will typically exceed the pressure capacity of the expansion element 102.
[0029] Referring now to
[0030] First mounting piece 201 has a second end at which is disposed a second, flange 204. Second flange 204 has disposed there on a plurality of blind holes 206 for mounting other elements of the invention 200 to the first mounting piece 201 using bolts. In other embodiments, the blind holes 206 may be through holes for use with nuts and bolts.
[0031] At the second end of the first mounting piece 201, the fluid passage 202 further comprises a recess 207, which is a larger bore in the second end of the first mounting piece 201. Recess 207 is positioned coaxially to fluid passage 202 but has a larger diameter. Specifically the diameter of the recess 207 is sized to match the outer diameter of the main pipe 210 of the invention 200. The recess 207 also has disposed on its side wall 219 a plurality of side seal grooves 208 to seal the connection between the main pipe 210 and the first mounting piece 201. Further, the recess 207 has a bottom 211 on which is disposed a bottom seal groove 209 to provide sealing between the main pipe 210 and the first mounting piece 201. As can be seen from the position of the side seal grooves 208 and, in particular, bottom seal groove 209, the end of main pipe 210 inserted into the recess 207 of the first mounting piece 201 is fully inserted until the end of the main pipe 210 makes sealed contact with the bottom 211 of the recess 207.
[0032] The main pipe 210 is a generally cylindrical hollow tube having a first end and a second end. In this description, the first end of the main pipe 210 is associated with recess 207 of the first mounting piece 201 and the second end of the main pipe 210 is associated with the recess 227 of the second mounting piece 220. The main pipe 210 has disposed concentrically along its longitudinal axis a fluid passage 212 of substantially the same diameter as the fluid passage 202 of the first mounting piece 201. By maintaining the same diameter between those parts there is a reduced likelihood of turbulence or non-linear flow developing in the pipeline during operations as fluids flow from the first mounting piece 201 and into the main pipe 210.
[0033] The outer rim of the first end of the main pipe 210 has disposed thereon a bevel 213 to aid insertion of the first end of the main pipe 210 into recess 207 of the first mounting piece 201. At the second end of the main pipe 210 there is a similar bevel 214 disposed to aid insertion of the second end of the main pipe 210 into the second mounting piece 220. In addition, the second end of the main pipe 210 has disposed thereon a plurality of seal grooves 215 for seals to seal the connection between the second end of the main pipe 210 and the second mounting piece 220.
[0034] The main pipe 210 has an outer cylindrical surface 218 on which is disposed a first split ring groove 216 and a second split ring groove 217. First split ring groove 216 and second split ring groove 217 are shaped, as described hereinbelow, to accommodate shaped split rings 230 used to assemble the invention 200 securely.
[0035] The invention 200 further comprises two separate flanges 240 used to secure each of the first mounting piece 201 and the second mounting piece 220 in place with the main pipe 210. Each separate flange 240 is a generally flat disk in shape with a plurality of through holes 242 sized and positioned and in a number sufficient to permit one separate flange 240 to be bolted into place with each of the first mounting piece 201 and the second mounting piece 220. Each separate flange 240 further has disposed centered on its longitudinal axis a hole 241 sized to permit each separate flange 240 to have the main pipe 210 inserted through the hole 241 for assembly of the invention 200. The hole 241 of each separate flange 240 has further disposed therein a cut-out section referred to as the flange groove 243 sized and shaped to secure a split ring 230, as described more fully hereinbelow.
[0036] The invention 200 further comprises a second mounting piece 220. Second mounting piece 220 has a generally cylindrical shape similar to that of first mounting piece 201, although second mounting piece 220 is longer along the longitudinal axis of the second mounting piece 220 than is the first mounting piece 201. Second mounting piece 220 has disposed through its longitudinal axis a fluid passage 221 having a diameter substantially the same as the diameter of the fluid passage 202 of the first mounting piece 201. As with the first mounting piece 201, the second mounting piece 220 has a first end at which is disposed a first flange 223 and a second end at which is disposed a second flange 224. Each of the first flange 223 and second flange 224 of the second mounting piece 220 have disposed thereon a plurality of through holes 226 to permit assembly and mounting of the invention 200. The second mounting piece 220 has disposed along its longitudinal axis a recess 227 which is a cylindrical hole having a diameter sized to match the outer diameter of the main pipe 210. The recess 227 of the second mounting piece 210 has a bottom 228. In addition, connecting the fluid passage 221 of the second mounting piece 220 to the recess 227 is a flared region 229 having an expanding diameter starting with the diameter of the fluid passage 221 and flaring out to the inner edge of the recess bottom 228.
[0037] The first mounting piece 201 has a length which is determined by the need to dispose on the outer surface of the first mounting piece 201 the first flange 203 and second flange 204 while permitting workers to perform operations to use the first mounting piece 201 in the invention 200. The length of the first mounting piece 201 must be sufficient to permit the recess 207 to be deep enough to securely engage the main pipe 210 and seal therefor. Said for clarity, the length of first mounting piece 201 is determined primarily by the need for workers to thread bolts or nuts and bolts onto the first flange 203 and second flange 204 to assemble the invention 200 and to mount the first mounting piece 201 to one end of the pipeline in which the invention 200 is used, Typically, the depth of recess 207 of the first mounting piece 201 is sufficiently less than the working parameters of the first flange 203 and second flange 204 such that the depth of the recess 207 is not determinative of the length of first mounting piece 201.
[0038] Contrarily, the length of the second mounting piece 220 is determined primarily by the need to have the recess 227 of the second mounting piece 220 long enough to engage as much or as little of the main pipe 210 as necessary to permit the invention 200, when assembled, to span the gap in the pipeline as needed without having to cut the main pipe 210 in the field while likewise allowing main pipe 210 to be securely affixed to the second mounting piece 220. Gaps in pipelines may come in a number of lengths, from approximately 2 feet to 20 feet. The main pipe 210 is manufactured in diverse, discrete lengths such that, when mounted in the first mounting piece 201 and the second mounting piece 220 the invention, the main pipe 210 can fully span the gap. Typically, the main pipe 210 is made in lengths of approximately 2 ft, 3 ft, 4 ft. and so forth up to 20 feet. These lengths are not a limitation of the invention.
[0039] Referring now to
[0040] Referring now to
[0041] Referring now to
[0042] As previously described, main pipe 210 may be manufactured in different sizes. In the preferred embodiment, a single second split ring groove 217 is cut or otherwise formed in the main pipe 210 regardless of the length of the main pipe 210. In alternate embodiments, a plurality of second split ring grooves 217 may be disposed on the main pipe 210. In some work situations, it is noted it may be useful to bring a single main pipe 210 although it is not known the specific length of main pipe 210 needed for the task. The plurality of second split ring grooves 217 are disposed at regular intervals along main pipe 210, typically at 12 inch intervals. In this alternate embodiment, a main pipe 210 on which a plurality of second split ring grooves 217 are disposed is cut to a usable length on-site.
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[0044] Referring now to
[0045] Referring to
[0046] Referring back to
[0047] Referring now to
[0048] By comparison, as shown in
[0049] Referring now to
[0050]
[0051] Referring now to
[0052] Next, seal rings (not depicted) are disposed in the side seal grooves 208 and bottom seal groove 209 of the first mounting piece 201. Once in place, the first mounting piece 201 is pressed into place on the end of main pipe 210. The inserted end of the main pipe 210 must be pressed against the bottom 211 of the first mounting piece 201. In order to bolt these parts together, one or both of the main pipe 210 and first mounting piece 201 are rotated along their longitudinal axes until the blind holes 206 of the first mounting piece 201 are aligned with the bolt holes 242 of the flange 240. The blind holes 206 of the first mounting piece 201 are threaded. The bolts holes 242 of the flange 240 are not and are large enough to let suitably sized all threads to pass through each. One all thread 1201 is inserted through one bolt hole 242 and threaded into a blind hole 206 and tightened. This is repeated for each bolt hole 242 and blind hole 206 in the flange 240 and first mounting piece 201. A nut 1202 is then threaded onto each all thread 1201 and tightened. The secure mounting of the main pipe 210 to the first mounting piece 201 is accomplished by the angled surfaces of the first split ring groove 216, split ring 230 and flange groove 243. Referring also to
[0053] In a similar manner, a second flange 240 is disposed on the main pipe 210 to mount the second mounting piece 220. In this case, the flange groove 243 of the flange 240 is placed on the side toward the second mounting piece 220. The flange 240 is disposed along the main pipe 210 at least past the second split ring groove 217 toward the first mounting piece 201. A split ring 230 is disposed in the second split ring groove 217 and the flange 240 is slid into place against the split ring 230. Seals (not depicted) and placed into the plurality of seal grooves 215 on the main pipe 210. The main pipe 210 is then inserted into the recess 227 of the second mounting piece 220. The depth of recess 227 permits the worker to lengthen or shorten the overall length of the invention 200 to fit exactly the gap in the pipeline. Once the proper length is determined (which may be on the ground prior to installation or during installation), the second mounting piece 220 and flange 240 are rotated along the longitudinal axis of one or both parts so as to align bolt holes 226 of the second mounting piece 220 and bolt holes 241 of the flange. One all thread 1210 is inserted through one each of bolts holes 226 and bolt holes 241. Then, the worker threads into place three nuts 1202 as depicted in
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