Treatment machine, drive unit for a treatment machine and use of the treatment machine
20210190131 · 2021-06-24
Inventors
- Frank HOFMANN (Wörth am Main, DE)
- Karl SCHMITT (Sailauf, DE)
- Stefan KEMPF (Alzenau, DE)
- Andreas AMRHEIN (Mespelbrunn, DE)
- Bernhard Cord (Alzenau, DE)
- Uwe HORLITZ (Biebergemünd, DE)
Cpc classification
B05C9/14
PERFORMING OPERATIONS; TRANSPORTING
F16C3/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65G39/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A treatment machine comprises a chamber for the treatment of one substrate or a plurality of substrates. A rotatably supported temperature-controlled shaft (30) defines a cylindrical, gas-tight hollow space. A heating arrangement (40, 50) is provided for electrically heating at least a part of the shaft (30) arranged in the chamber. The heating arrangement (40, 50) comprises an accommodation mandrel (40) for accommodating at least one electrical heating element (50), said accommodation mandrel (40) being arranged in a non-rotating manner and extending into the hollow space of the shaft (30). An outer surface of the accommodation mandrel (40) is spaced apart from an inner surface of the shaft (30) by a gap.
Claims
1. A treatment machine comprising: a chamber for the treatment of one substrate or a plurality of substrates, a rotatably supported temperature-controlled shaft, wherein said shaft defines a cylindrical, gas-tight hollow space, and a heating arrangement for electrically heating at least a part of the shaft arranged in the chamber, wherein said heating arrangement comprises an accommodation mandrel for accommodating at least one electrical heating element, said accommodation mandrel being arranged in a non-rotating manner and extending into the hollow space of the shaft, wherein an outer surface of the accommodation mandrel is spaced apart from an inner surface of the shaft by a gap.
2. The treatment machine according to claim 1, wherein the shaft is configured to be dividable, wherein dividable connections of the shaft are provided with a seal to seal a volume defined between the accommodation mandrel and the inner surface of the shaft against a treatment space defined by the chamber.
3. The treatment machine according to claim 1, further comprising an evacuation device for evacuating the treatment space, wherein the treatment space (15) is evacuable to a static pressure of less than 0.1 Pa.
4. The treatment machine according to claim 1, wherein said treatment machine is configured to maintain an overpressure in a volume defined between the accommodation mandrel and the shaft relative to a treatment space defined by the chamber and/or to maintain the pressure in the volume defined between the accommodation mandrel and the shaft at atmospheric pressure when evacuating the treatment space.
5. The treatment machine according to claim 1, wherein the gap between the outer surface of the accommodation mandrel and the inner surface of the shaft is smaller than 3 mm.
6. The treatment machine according to claim 1, wherein a thermal conductivity between the outer surface of the accommodation mandrel having a diameter of at least 15 mm and the inner surface of the shaft per unit of axial length of the outer surface of the accommodation mandrel is at least 0.4 W/(K.Math.m).
7. The treatment machine according to claim 1, wherein the shaft is rotatably connected to the chamber via at least one bearing, further comprising at least one bearing between the accommodation mandrel and the inner surface of the shaft.
8. The treatment machine according to claim 1, wherein the accommodation mandrel defines a further cylindrical hollow space in its interior, further comprising a heating cartridge, which is or can be arranged in the further cylindrical hollow space of the accommodation mandrel.
9. The treatment machine according to claim 8, wherein the further cylindrical hollow space comprises a material between the heating cartridge and the accommodation mandrel, wherein said material has a thermal conductivity of at least 0.05 W/(K.Math.m).
10. The treatment machine according to claim 9, wherein said material has a thermal conductivity of at least 4 W/(K.Math.m).
11. The treatment machine according to claim 1, wherein the electrical heating element is an integral component of the accommodation mandrel.
12. The treatment machine according to claim 1, wherein the accommodation mandrel can be removed from the hollow space of the shaft to replace the electrical heating element.
13. The treatment machine according to claim 12, wherein the accommodation mandrel is supported at its distal end in the hollow space of the shaft and comprises a taper at its distal end to be inserted into the bearing.
14. A drive unit for a treatment machine, comprising: a rotating shaft, wherein said shaft defines a cylindrical hollow space, and a heating arrangement for electrically heating at least a part of the shaft, wherein said heating arrangement comprises an accommodation mandrel for accommodating at least one electrical heating element which accommodation mandrel is mountable in a non-rotating manner and which extends into the hollow space of the shaft, wherein an outer surface of the accommodation mandrel is spaced apart from an inner surface of the shaft by a gap.
15. The drive unit according to claim 14, further comprising a thermocouple element for controlling a temperature of the heating arrangement in a closed loop mode.
16. The drive unit according to claim 14, wherein the shaft is configured to be dividable, wherein dividable connections of the shaft are provided with a seal to seal a volume defined between the accommodation mandrel and the inner surface of the shaft against a treatment space.
17. The drive unit according to claim 14, further comprising a heating cartridge, which is or can be arranged in a further cylindrical hollow space of the accommodation mandrel.
18. The drive unit according to claim 17, wherein a configuration of the heating cartridge is adapted to a position of a seal or a bearing, wherein the heating cartridge is configured such that an area of the heating cartridge containing active heating elements ends at a distance from the seal or the bearing.
19. The drive unit according to claim 14, wherein the electrical heating element is an integral component of the accommodation mandrel.
20. The drive unit according to claim 14, wherein the accommodation mandrel can be removed from the hollow space of the shaft to replace the electrical heating element.
21. The drive unit according to claim 20, wherein the accommodation mandrel is supported at its distal end in the hollow space of the shaft and comprises a taper at its distal end to be inserted into the bearing.
Description
SHORT DESCRIPTION OF THE FIGURES
[0135] Preferred embodiments of the invention are described in detail below with reference to the Figures, in which identical reference signs denote identical or similar elements.
[0136]
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[0138]
[0139]
[0140]
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[0144]
[0145]
[0146]
[0147]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0148] While preferred or advantageous embodiments are described with reference to the Figures, additional or alternative configurations can be realized in further embodiments.
[0149] While, for example, with reference to the Figures, embodiments are explained in the context of continuous machines in which a temperature-controlled shaft is used to transport substrates or substrate carriers, the embodiments are not limited thereto. While embodiments are described in the context of treatment machines for vapor phase deposition or thermal treatment, the disclosed embodiments can also be used for other purposes.
[0150]
[0151] Alternatively or additionally, drive units comprising a temperature-controlled shaft according to the invention may also be provided for other purposes, for example, for rotating substrates.
[0152] Each of the drive units 20a, 20b, 20c may comprise a shaft 30 rotatably supported relative to chamber 11, an accommodation mandrel 40 and an electrical heating device 50 accommodated in the accommodation mandrel 40. The accommodation mandrel 40 and the electrical heating device 50 may form an electrical heating arrangement.
[0153] The accommodation mandrel 40 is mounted in a non-rotating manner so that it does not rotate relative to the chamber 11 even when the shaft 30 is rotating. The accommodation mandrel 40 extends into the shaft 30 such that the shaft 30 is rotatable around the accommodation mandrel 40 without any contact.
[0154]
[0155] The treatment machine 10 may be configured such that the treatment space 15 can be evacuated to a static pressure of less than 1 Pa, in particular less than 0.1 Pa, in particular less than 10.sup.−2 Pa, in particular less than 10.sup.−3 Pa and in particular less than 10.sup.−4 Pa. For that purpose, appropriate pumps and optionally controllable valve arrangements may be provided. The treatment machine may comprise vacuum locks (not shown) for inserting substrates into the treatment space 15 therethrough and/or removing substrates from the treatment space 15 therethrough.
[0156] The shaft 30 is configured such that a hollow space defined in the interior of the shaft 30 is sealed in a gas-tight manner against the treatment space 15. If the shaft 30 is configured as a multi-part shaft, the shaft may comprise seals between different parts of the shaft 30 to seal the inner volume of the shaft 30 against the treatment space 15.
[0157] During the operation of the treatment machine 10, an overpressure may prevail in the inner volume of the shaft 30 in comparison to the pressure in the treatment space 15. This allows good thermal conductivity to be achieved by heat transfer between the accommodation mandrel 40 and the shaft 30 via a gas or gas mixture present in the inner volume of the shaft 30.
[0158] The accommodation mandrel 40 may be configured to have an outer diameter and/or a wall thickness that ensures a relatively high bending stiffness even when used in a long shaft 30 having a length of more than 600 mm. The outer surface of the accommodation mandrel 40 may have a diameter of at least 15 mm, in particular at least 20 mm, in particular at least 22 mm. The accommodation mandrel 40 may have a maximum wall thickness of at least 2 mm, at least 3 mm or at least 4.5 mm.
[0159] An electrical heating device 50 may be insertable into the accommodation mandrel 40. The electrical heating device 50 may be configured in one piece so that it is easily insertable into and removable from the accommodation mandrel 40. The electrical heating device 50 may be a conventional heating cartridge comprising a housing and one or more active heating elements arranged in the housing of the heating cartridge.
[0160] The electrical heating device 50 and the accommodation mandrel 40 are configured such that the electrical heating device 50 is separated from an inner surface of the accommodation mandrel 40 by a relatively small gap when inserted into the accommodation mandrel 40. An outer surface of the heating cartridge 50 arranged in the accommodation mandrel may be spaced apart from an inner surface of the accommodation mandrel 40 by at most 1 mm, by at most 0.5 mm or by at most 0.25 mm. In the case of the above-discussed variant comprising a cast heating element, this distance may also be greater since in this case the greater distance can be compensated for by means of a material having a higher thermal conductivity.
[0161] In order to ensure good heat transfer from the electrical heating device 50 to the accommodation mandrel 40, a medium, in particular a gaseous medium, may be provided in the interior of the accommodation mandrel 40 between the accommodation mandrel 40 and the electrical heating device 50. The medium provided in the interior of the accommodation mandrel 40 may comprise a thermal conductivity λ of at least 0.05 W/(K.Math.m)) or at least 0.1 W/(K.Math.m). As already mentioned above, in the case of the above-discussed variant comprising a cast heating element, the material provided between the heating cartridge and the accommodation mandrel may have a thermal conductivity of at least 4 W/(K.Math.m), more preferably of at least 6 W/(K.Math.m) and particularly preferably of at least 8 W/(K.Math.m).
[0162] Due to the fact that the accommodation mandrel 40 and the electrical heating device 50 do not rotate, it becomes possible to separate these two components by only a small gap so that a good heat transfer can be achieved. Therefore, the electrical heating device 50 can be easily replaced. This is particularly the case when the electrical heating device 50 is not attached to any functional element such as, for example, support bearings. Thus, the electrical heating device 50 may have a relatively small diameter. Any deflection of the electrical heating device 50 is limited by the accommodation mandrel. The electrical heating device 50 can be reversibly removed in a non-destructive manner through a small opening diameter on the drive side of the rotary transmission feedthrough.
[0163] Due to its larger diameter, the accommodation mandrel 40 has a higher bending stiffness and thus ensures low deflection even in the case of a long shaft 30. Therefore, a gap relative to the rotating shaft 30 can be kept relatively consistent both over the circumference of the accommodation mandrel 40 and along the longitudinal direction of the shaft 30, i.e. with only small deviations over the circumference and the longitudinal direction of the shaft 30. Again, this allows the gap between the rotating shaft 30 and the accommodation mandrel 40 to be set relatively small.
[0164] For example, the gap between the outer surface of the accommodation mandrel 40 and the inner surface of the shaft 30 may be less than 4 mm, less than 3 mm, less than 2.2 mm or less than 1.9 mm.
[0165] The gap between the outer surface of the accommodation mandrel 40 and the inner surface of the shaft 30 may be greater than 0.3 mm, greater than 0.5 mm, greater than 0.7 mm or greater than 1 mm to eliminate or reduce the risk of contact between the accommodation mandrel 40 and the shaft 30 during operation.
[0166] The gap between the rotating shaft 30 and the accommodation mandrel 40 is larger than the distance between the heating device 50 and the accommodation mandrel 40.
[0167] A good heat transfer of thermal energy from the accommodation mandrel 40 to the shaft 30 can be achieved by using a gap between the outer surface of the accommodation mandrel 40 and the inner surface of the shaft 30 that is, for example, larger than 0.3 mm and smaller than 4 mm.
[0168] A thermal conductivity per axial length of shaft 30 can be defined as
Q/t/|T.sub.1−T.sub.2|, (1)
wherein Q denotes a thermal energy transferred in a time t per unit of length of the shaft 30 and |T.sub.1−T.sub.2| denotes an absolute value of a temperature difference between an inner surface of the shaft 30 and an outer surface of the accommodation mandrel 40.
[0169] The thermal conductivity between the outer surface of the accommodation mandrel 40 and the inner surface of the shaft 30 per unit of axial length of the outer surface of the accommodation mandrel 40 may be at least 0.4 W/(K.Math.m), at least 0.5 W/(K.Math.m), at least 0.6 W/(K.Math.m), at least 0.8 W/(K.Math.m) or at least 0.9 W/(K.Math.m).
[0170] The thermal conductivity between the outer surface of the accommodation mandrel 40 and the inner surface of the shaft 30 per unit axial length of the outer surface of the accommodation mandrel 40 may be maximally 9 W/(K.Math.m), maximally 8 W/(K.Math.m), maximally 7 W/(K.Math.m), maximally 6 W/(K.Math.m) or maximally 4 W/(K.Math.m).
[0171] A relatively large outer diameter of the accommodation mandrel 40 of at least 15 mm or at least 20 mm offers a larger surface area for better energy transfer to the shaft 40.
[0172] The material of the accommodation mandrel 40 may be selected such that it exhibits good heat conduction so that there is no noteworthy temperature difference between the inner and the outer surface of the accommodation mandrel 40 during operation. The accommodation mandrel 40 may contain, for example, structural steel or consist of structural steel.
[0173] Preferably, the accommodation mandrel is black-oxide finished to blacken the surface.
[0174] The accommodation mandrel 40 is configured as a purely passive component. Since the accommodation mandrel 40 does not exhibit any wear during operation, it is not subject to any replacement interval. Therefore, the accommodation mandrel 40 can be mounted in the treatment machine without the need that the accommodation mandrel 40 has to be replaceable from the outside. This allows, for example, to select an outer diameter of the accommodation mandrel 40 being larger than an inner diameter of a bearing for the shaft 30.
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[0176] The shaft 30 may be configured as a transport roller. Contact surfaces on the shaft 30 may be used to laterally guide and/or support a substrate 18 or a substrate carrier 18. The shaft 30 is not limited to such a configuration. For example, the shaft 30 may also rotate a holder for a substrate while a substrate is treated. The shaft 30 does not have to extend in a horizontal direction through the chamber 11, but may also extend, for example, in a vertical direction into or through the chamber 11.
[0177]
[0178] The shaft 30, which is rotatably supported relative to the chamber 11, comprises an inner surface 31. The inner surface 31 may be blackened for better heat transfer.
[0179] The accommodation mandrel 40, which is not rotatable relative to the chamber 11, comprises an outer surface 41. The outer surface 41 may be blackened for better heat transfer.
[0180] As schematically shown in
[0181] The outer surface 41 of the accommodation mandrel 40 is spaced apart from the inner surface 31 of the shaft 30 by a gap 39. By a further gap 49, an inner surface of the accommodation mandrel 40 may be spaced apart from an outer surface of the electrical heating device 50, for example the heating cartridge, which is inserted into the accommodation mandrel 40 during operation.
[0182] The gap 39 between the outer surface 41 of the accommodation mandrel 40 and the inner surface 31 of the shaft 30 may be from 0.3 mm to 4 mm, from 0.5 mm to 3 mm, from 0.7 mm to 2.2 mm or from 1 mm to 1.9 mm.
[0183] The further gap 49 between the outer surface of the heating cartridge 50 and the inner surface of the accommodation mandrel 40 may be at most 1 mm, at most 0.5 mm or at most 0.25 mm.
[0184] The shaft 30 and/or the accommodation mandrel 40 may have a varying cross-section along a longitudinal direction of the shaft 30 and the accommodation mandrel 40. For example, a wall thickness and/or an outer diameter of the accommodation mandrel 40 may vary along the longitudinal direction of the accommodation mandrel 40. The wall thickness and/or the outer diameter of the accommodation mandrel 40 may decrease in a direction from a center of the accommodation mandrel 40 towards one of the chamber walls 12, 13 or towards both chamber walls 12, 13. Thereby, it is possible to take account of the fact that good heat transfer between the accommodation mandrel 40 and the shaft 30 is typically not required in the end areas of the accommodation mandrel 40. Alternatively or additionally, available space may be created between the accommodation mandrel 40 and the shaft 30, for example, for mounting a further bearing 60 (also shown in
[0185]
[0186] Optional additional configuration features of the treatment machine and drive unit are described with reference to
[0187]
[0188]
[0189] A mounting arrangement 70 may be provided to fix the accommodation mandrel 40 in a non-rotating manner to the chamber 11 and to rotatably support the shaft 30. The mounting arrangement 70 may be configured as a multi-part arrangement with a plurality of components 71, 72, 73, 74, 75 and 76. For example, one or more fixing components 72 of the mounting arrangement 70 projecting outwards from the chamber wall 12 may support one end of the accommodation mandrel 40 such that a longitudinal axis of the accommodation mandrel 40 coincides with a rotation axis of the shaft 30.
[0190] A static guide (not shown in
[0191] The mounting arrangement 70 may comprise one or more components that secure the accommodation mandrel 40 against rotation. In order to secure the accommodation mandrel 40 against rotation, for example, the fixing components 71 and 72 may be connected to each other by means of a pin 76. The fixing component 71 may be separably connected to the accommodation mandrel 40.
[0192] A bearing component 73 of the mounting arrangement 70 may be connected to an outer ring of the bearing 14. Sealing components 74 may be provided to securely seal the treatment space 15 of the chamber 11, wherein said sealing components may comprise one seal 16 or a plurality of seals and hold them in position. The hollow cylinder 75 is used to shadow the vapor jet so that no deposits are formed on the seal 16.
[0193] As shown in
[0194] The heating cartridge 50 or any other electrical heating device 50 comprises an area 51 that contains all active heating elements of the electrical heating device. The heating cartridge 50 or other electrical heating device 50 may be configured such that there are no active heating elements outside the area 51. Ends 52, 53 of the area 51 containing the active heating elements (most clearly visible in
[0195]
[0196] The shaft 30 may be configured as a drive roller. The shaft 30 may be used in a continuous machine or a batch-type machine. Guide elements 81 for laterally guiding the substrate 18 or the substrate carrier 18 may be arranged at the shaft 30. Support elements 82 for supporting a lower side of the substrate 18 or the substrate carrier 18 may be arranged at the shaft 30. The guide elements 81 and/or support elements 82 may be circumferentially arranged around the shaft 30.
[0197]
[0198] Seals 17 may be provided to ensure that treatment space 15 in the chamber 11 can be evacuated to a static pressure of less than 1 Pa, in particular less than 0.1 Pa, less than 10.sup.−2 Pa, less than 10.sup.−3 Pa or less than 10.sup.−4 Pa.
[0199] Each of
[0200] In
[0201] In
[0202] In
[0203] As illustrated by
[0204] As revealed by a comparison between
[0205] A plurality of drive units having the configuration described in detail with reference to
[0206] The treatment machine and/or drive unit may be used for different purposes. For example, the treatment machine may be configured as a vapor deposition machine. The treatment machine may be configured to deposit chalcogens, for example selenium. To this end, the treatment machine may comprise at least one vapor source for a reaction vapor. Alternatively or additionally, the treatment machine may be configured for gas phase deposition and comprise at least one source of reaction gas. Alternatively or additionally, the treatment machine or the drive unit may be used for a thermal treatment of substrates/layers deposited onto the substrates.
[0207] The heating cartridge 50 or any other heating device 50 may be controlled in an open loop or in a closed loop mode via a thermocouple element or a plurality of thermocouple elements.
[0208] The accommodation mandrel 40 may be configured in different ways depending on the desired application. The accommodation mandrel 40 is advantageously configured such that a ratio of its wall thickness to its outer diameter in a central plane of the chamber may be, for example, at least 0.1, at least 0.15 or at least 0.2. The accommodation mandrel 40 advantageously contains structural steel or consists of structural steel.
[0209] In an exemplary embodiment, the static accommodation mandrel 40, which does not rotate along with the shaft 30, may be configured to accommodate a standard electrical heating cartridge. The heating cartridge may transfer heat energy to the accommodation mandrel 40 via a small gap, which, for example, may be maximally 0.5 mm or maximally 0.25 mm. Thus, it is ensured that the heating cartridge can efficiently transfer its heat energy and does not overheat. Negative influences on the lifetime of the heating cartridge 50 can be prevented.
[0210] Due to the relatively large wall thickness of the accommodation mandrel 40, the accommodation mandrel 40 can efficiently absorb heat energy and then transfer it to the rotatably supported shaft. The wall thickness of the accommodation mandrel may be, for example, at least 2 mm, at least 3 mm, at least 4 mm or approximately 4.5 mm in a central plane of the chamber 11. Such a configuration is particularly suitable for shaft lengths of more than 600 mm, without being limited thereto.
[0211] The drive unit and treatment machine according to various embodiments allow a temperature control of a shaft 30 rotating during operation, in particular a heating of the shaft 30 rotating during operation. The problems with leakages at rotary transmission feedthroughs, which often occur in the case of shafts with temperature control by means of oil, can be avoided. Due to the use of an accommodation mandrel 40 into which a heating cartridge 50 or any other electrical heating device 50 can be inserted as a replacement part, it is not necessary to contact the heating cartridge 50 via a slip ring contact. Due to the configuration of the accommodation mandrel 40 as a passive component, a simple design can be implemented. Efficient heat transfer to the shaft 30 can be achieved by a gas in the gap between the accommodation mandrel 40 and the shaft 30.
[0212] Embodiments of the invention may be advantageously used for machines for vapor phase deposition, gas phase deposition and/or thermal treatment of substrates, without being limited thereto. Embodiments of the invention may be advantageously used in continuous machines or batch-type machines.