Compensation for device property variation according to wafer location
11128293 · 2021-09-21
Assignee
Inventors
- Michael J. Krasowski (Cleveland, OH, US)
- Norman F. Prokop (Cleveland, OH, US)
- Philip G. Neudeck (Cleveland, OH, US)
- David J. Spry (Cleveland, OH, US)
Cpc classification
H03F2200/447
ELECTRICITY
H03K17/30
ELECTRICITY
H03K17/12
ELECTRICITY
International classification
H03K17/14
ELECTRICITY
H03K17/30
ELECTRICITY
H01L29/16
ELECTRICITY
Abstract
Methods and devices are disclosed for compensating for device property variations across a wafer. The method comprises determining an output of a first device based on an input and determining an output of a second device based on the input. The second device is located at a different position with respect to a center of the wafer than a position of the first device with respect to the center of the wafer. The method further comprises determining a difference between the output of the first device and the output of the second device, the difference arising at least in part from the difference in position of the first and second devices. The method further comprises altering the first device such that the output of the first device based on the input substantially matches the output of the second device based on the input.
Claims
1. A method for compensating for device property variations across a wafer comprising: determining an output of a first device based on an input; determining an output of a second device based on the input, the second device located at a different position with respect to a center of the wafer than a position of the first device with respect to the center of the wafer; determining a difference between the output of the first device and the output of the second device, the difference arising at least in part from the difference in position of the first and second devices; and altering the first device such that the output of the first device based on the input substantially matches the output of the second device based on the input.
2. The method of claim 1, wherein the altering the first device comprises biasing a voltage input to the first device.
3. The method of claim 1, wherein the altering the first device comprises adding a current source to the first device.
4. The method of claim 1, wherein the first and second devices comprise current sources.
5. The method of claim 1, wherein the first and second devices comprise amplifiers.
6. The method of claim 5, wherein the amplifiers comprise operational amplifiers.
7. The method of claim 1, wherein the difference between the output of the first device and the output of the second device arises at least in part from a difference in a threshold voltage for the first device and a voltage threshold for the second device.
8. The method of claim 7, wherein the outputs of the first and second device depend on drain current I.sub.d.
9. The method of claim 1, wherein the output of the first device depends on a gain of the first device and the output of the second device depends on a gain of the second device.
10. The method of claim 1, wherein the altering comprises compensating for a difference in body effect in the first device and the body effect in the second device.
11. The method of claim 10, wherein the altering comprises trimming resistors.
12. The method of claim 11, wherein: the first and second devices comprise resistors more subject to the body effect than other resistors; and the trimming comprises decreasing the resistance of the resistors more subject to the body effect.
13. The method of claim 10, wherein the altering increases a drain current I.sub.d.
14. The method of claim 10, wherein the altering comprises augmenting the resistance of resistors.
15. The method of claim 14, wherein: the first and second devices comprise resistors more subject to the body effect than other resistors; and the augmenting comprises increasing the resistance of the resistors less subject to the body effect.
16. The method of claim 15, wherein the altering decreases a drain current I.sub.d.
17. The method of claim 1, wherein the wafer comprises SiC.
18. The method of claim 1, wherein the difference between the output of the first device and the output of the second device arises at least in part from inhomogeneities in the wafer.
19. The method of claim 1, wherein the difference between the output of the first device and the output of the second device arises at least in part from inhomogeneities in layers deposited on the wafer.
20. The method of claim 1, wherein the altering is based on compensating for differences in properties of the wafer at the position of the first device from properties of the wafer at the position of the second device.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(22) Determination of Drain Voltage Dependency on Wafer Location
(23) In order to inform their compensation methods and circuits, Authors performed simulations in the LTspice platform. The simulations model JFET and resistor (“RJFET”) performance at differing distances from the center of a SiC wafer and different temperature.
(24) The Authors' first simulation explores I.sub.d through a SiC JFET as a function of sweeping the difference between the gate to source voltage (V.sub.gs).
(25) Components in
(26) The model parameterizes JFET properties for both radius and temperature. See, e.g., Exhibit A at 12. In other words, properties of JFETs that vary with radius and temperature are directly added to the n-type MOSFET model in LTspice simulations such that the model performs as the JFET would at a particular radius and temperature. Similarly, resistor property variation with temperature is parameterized using the same n-type MOSFET models in LTspice simulations as for the JFETs, as described above. Due to the fabrication process employed present studies, resistor resistances possess minimal variation with radius and, therefore, are not parameterized by radius.
(27) In the figures that accompany this disclosure, JFET models are given the name JFETTTTCRRv12, where ITT is temperature in ° C., and RR is radius in mm. Resistor models in schematics are given as RJFETTTTCv12, where TTT is temperature in ° C. “v12” stands for version 12. It refers to the model version used, as described in Exhibit A.
(28) In
(29) In the figures of this disclosure, each JFET is given a unique, individual designation that has the format “MX,” where “X” is an individual JFET designation number. For example, the three JFETs in
(30) In the figures of this disclosure, each resistor (or RJFET) is given a unique, individual designation that also has the format “MX,” where “X” is an individual resistor designation number. The three resistors in
(31) Results of simulations involving the circuits in
(32) As shown in
(33) The data in
(34) TABLE-US-00002 TABLE 2 DV1, the VT difference between circuits at r = 10 mm and r = 20 mm from the center of the wafer, at various temperatures. Temperature DV1 (VT.sub.r=20 mm − VT.sub.r=10mm) (° C.) (V) 25 1.64 300 1.64 460 1.65 500 1.65
(35) The data in
(36) TABLE-US-00003 TABLE 3 DV2, the VT difference between circuits at r = 20 mm and r = 30 mm from the center of the wafer, at various temperatures. Temperature DV2 (VT.sub.r=30 mm − VT.sub.r=20mm) (° C.) (V) 25 3.05 500 3.06
(37) These results show a substantial change in VT with both distance from center of wafer (radius) and temperature. They suggest compensation for these changes in VT may allow differently located JFETs to function similarly, regardless of inhomogeneities of the wafer or epitaxial layers on the wafer. For example, the difference DV1 in VT for devices at r=10 mm and r=20 mm, regardless of temperature, of around 1.65 V (see Table 2) may be accounted for by biasing the circuit to offset DV1. Biasing might also offset the difference DV2 in VT for devices at r=20 mm and r=30 mm, which also appears to be stable with temperature. The latter is closer to 3.06 V (see Table 3).
(38) The VT shifts DV1 and DV2 shown in the simulation results in Tables 2 and 3, which implies that a simple current source value will change over radius. In order for circuits to operate similarly regardless of location on the wafer, some form of self-regulation is needed to make these circuits behave similarly. The next sections of this disclosure concern several methods to provide this self-regulation or compensation.
(39) Mediation Via Current Source
(40) In this section of this disclosure, the Authors discuss using a current source to mediate the differential operating results based on radius and temperature discussed above.
(41)
(42) The following drain voltage changes and source voltage changes (labeled as “DIFF” in
(43) TABLE-US-00004 TABLE 4 DV1 and DV2 for the self-biased current source circuits in FIGS. 3A and 3B. DV1 (VT.sub.r=20 mm − DV2 (VT.sub.r=30 mm − Temp. VT.sub.r=10 mm) VT.sub.r=20 mm) (°C.) (V) (V) Circuits 25 1.573 2.771 310, 320, and 330 500 1.572 2.538 340, 350, and 360
(44) Note that DV1 and DV2 are relatively consistent with previous results (i.e., the results shown in TABLES 2 and 3, respectively). For example DV1 in TABLE 5 is about 1.57 V, approximately equal to the 1.66 V average change in TABLE 2. Further, DV2 in TABLE 4 is 2.5-2.7 V, close also to the previously observed 3.06 V value in TABLE 3. Therefore, DV1 and DV2 are relatively consistent in both transconductance and current source configurations, suggesting that current sources may be used to offset changes in VT with radius.
(45) However, Authors also observed that drain currents in circuits 310, 320, and 330 differ according to distance from center of the wafer. This suggests that merely offsetting bias alone may not always be sufficient for compensating for VT changes with radius.
(46) For example, the drain current I.sub.d for in the case of the 500° C. circuits at 10 mm (i.e., circuit 340 in
(47) TABLE-US-00005 TABLE 5 DI1 and DI2 for the self-biased current source circuits in FIGS. 3B. DI1 (I.sub.d (r=20 mm) − DI2 (I.sub.d (r=30 mm) − Temp. I.sub.d (r=10 mm)) I.sub.d (r=20 mm)) (°C.) (μA) (μA) Circuits 500 0.490 0.800 340, 350, and 360
(48)
(49) TABLE-US-00006 TABLE 6 DI1 and DI2 for the self-biased current source circuits in FIGS. 3C. DI1 (I.sub.d (r=20 mm) − DI2 (I.sub.d (r=30 mm) − Temp. I.sub.d (r=10 mm)) I.sub.d (r=20 mm)) (°C.) (μA) (μA) Circuits 500 0.280 0.520 340, 350, and 360
(50)
(51) Authors observed the additional biasing provided by 350b and 360b improved current matching across radius. More specifically, the 360b bias decreases I.sub.d flowing through R in circuit 360 to 4.833 μA (from 5.52 μA in the configuration shown in
(52) TABLE-US-00007 TABLE 7 DI1 and DI2 for the self-biased current source circuits in FIGS. 3D. DI1 (I.sub.d (r=20 mm) − DI2 (I.sub.d (r=30 mm) − Temp. I.sub.d (r=10 mm)) I.sub.d (r=20 mm)) (°C.) (μA) (μA) Circuits 500 0.016 0.0972 340, 350, and 360
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(54) TABLE-US-00008 TABLE 8 DI1 and DI2 for the self-biased current source circuits in FIGS. 3E. DI1 (I.sub.d (r=20 mm) − DI2 (I.sub.d (r=30 mm) − Temp. I.sub.d (r=10 mm)) I.sub.d (r=20 mm)) (°C.) (μA) (μA) Circuits 500 0.016 0.0961 340, 350, and 360
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(56) TABLE-US-00009 TABLE 9 DV1 and DV2 for the self-biased current source circuits. DV1 (VT .sub.r=20 mm − DV2 (VT .sub.r=30 mm − Temp. VT .sub.r=10 mm) VT .sub.r=20 mm) (°C.) (V) (V) Circuits 25 −0.050 −0.28 310, 320, and 330 300 −0.048 — 240 and 250 400 −0.050 — 260 and 270
(57) TABLE-US-00010 TABLE 10 DI1 and DI2 for the self-biased current source circuits. DI1 (I.sub.d (r=20 mm) − DI2 (I.sub.d (r=30 mm) − Temp. I.sub.d (r=10 mm)) I.sub.d (r=20 mm)) (°C.) (μA) (μA) Circuits 25 0.016 0.0961 310, 320, and 330 300 0.028 — 240 and 250 400 0.019 — 260 and 270
Impact of Body Effect
(58) Other devices may offer more gain than the circuits discussed above. These include, for example, devices with a common source amplifier. A common source amplifier used to derive the gate bias voltage for the current source should have a gain of unity. However, such other devices may be subject to inhomogeneities in performance with temperature and radius due to variations in the wafer as well as other variations. In addition, such devices may also be subject to the body effect, which impacts both device (e.g., transistor, resistor) and circuit (e.g., gain, bandwidth, etc.) parameters. This section explores methods for addressing the body effect on such devices.
(59) Generally, the body effect refers to the change in the transistor electrical performance properties (including VT) resulting from a voltage difference between the transistor source and body. Often, as is the case for the SiC JFET ICs we have fabricated, the transistor body terminal is physically the semiconductor wafer. Ref. [P1] describes the body effect for the SiC JFETs we have fabricated and used to construct SiC ICs. Various devices integrated onto a common semiconductor wafer substrate will have differing source-to-body biases in functional integrated circuits. The body effect can also implicate more devices other than just transistors, as described in Ref [P2]. Because the voltage difference between the source and body affects the VT, the body can be thought of as a second gate that helps determine how the transistor turns on and off. As shown in Ref. [P1], the relationship between JFET threshold voltage VT and zero-body-bias FET threshold voltage VTO is closely approximated by the following equation:
VT=VTO+GAMMA(√{square root over (2.Math.PHIB−V.sub.S)}−√{square root over (2−PHIB)}) (Equation 2)
(60) Wherein GAMMA is the body effect coefficient, PHIB is the built-in potential of the source-to-substrate pn junction, and VS is the source-to-body bias of the device. The calculation of GAMMA and PHIB from physical/structural SiC JFET parameters (e.g., device dimensions and doping) is detailed in Ref. [P1].
(61) The body bias can be supplied from an external (off-chip) source or an internal (on-chip) source. The SiC JFET and resistor (“RFJET”) models described in Refs [P1] and [P2] account for the body effect.
(62)
(63) With regard to circuit 340 (r=10 mm), measurements reveal that the drain resistor for 340c [RJFET500v12 (M40)], has an effective value of about V.sub.drain/I=8.751 V/2.6 μA=3.36 MΩ. The source resistor for 340c [RJFET500v12 (M43)], has a value of about V.sub.source/I=7.63 V/2.6 μA=2.93MΩ. This yields a gain, or difference in effective resistance, of V.sub.source/I.sub.drain=0.872. Yet both resistors should be the same—both have a value of 200 squares and are parameterized for the same temperature (i.e., 500° C.). The difference in effective resistance is likely accounted for by the body effect.
(64) With regard to circuit 350 (r=20 mm), the corresponding measurements [for circuit 350c, drain resistor RJFET500v12 (M41) and source resistor RJFET500v12 (M44)] reveal a gain of V.sub.source/V.sub.drain=9.118 V/10.322 V=0.883. Again, both resistors should be the same. Both have a nominal value of 200 squares and are parametrized for the same temperature (i.e., 500° C.). Again the difference is likely due to the body effect on both resistors.
(65) These results appear in Table 11 below. They show, collectively, that gain differs at 500° C. for r=10 and r=20 mm due to the body effect.
(66) TABLE-US-00011 TABLE 11 Gain for the self-biased current source circuits 340c and 350c at 500° C. in FIG. 4. Drain Source resistor resistor Gain r Drain Value Source Value (V.sub.source/ (mm) Circuit resistor (Squares) resistor (Squares) V.sub.drain) 10 340c M40 200 M43 200 0.872 20 350c M41 200 M44 200 0.883
(67) Note that this results in a substantial difference between the quiescent operating points at the drain resistor [R231 (circuit 350) and R221 (circuit 340), respectively] of:
Difference in Drain Resistor Operating Points=(10.27 V−10.22 V)/10.27 V=0.49%
Such a difference would likely cause the outputs of circuits 350 and 340 to diverge in potentially unexpected ways.
(68)
Difference in Drain Resistor Operating Points=10.487 V−10.4712 V)/10.487 V=0.15%.
(69) In other words, the operating point differences have been lowered from 0.49 to 0.15, or by around ⅓. This three-fold increase in performance results from reducing the resistor values most susceptible to the body effect. Although not shown, trimming the resistors M43 and M44 also results in an increased I.sub.d because of the decrease in overall resistance. Since the increase in I.sub.d occurs for both circuits 340 and 350, this may be a desirable result.
(70) Note that similar results (i.e., similar decrease in the difference between quiescent operating points at drain resistors R231 and R221) could also be accomplished by increasing the size (squares) of the drain resistors M40 and M41, rather than decreasing source resistors M43 and M44. This is because doing so would similarly decrease the fractional contribution of the source resistors M43 and M44, the resistors most susceptible to the body effect. The latter technique, increasing drain resistors M40 and M41, would not result in an increase in I.sub.d. It may actually decrease I.sub.d, which may be advantageous under certain conditions.
(71)
(72)
(73) TABLE-US-00012 TABLE 12 Gain for the self-biased current source circuits 340c and 350c at 500° C. in FIG. 4. Drain Resistors Difference in Quiescent Temp. in Operating Points (° C.) Circuits Current Source at Drain Resistor (%) 25 710 and 720 R25 and R26 0.10 300 730 and 750 R28 and R29 0.12 460 810 and 820 R30 and R31 0.14
(74) The results show a decrease of around ⅓ in difference in drain resistor operating points compared to the case shown in
(75) Application of Design Principles to Amplifiers
(76) In a common source configuration, the gain of a JFET amplifier can be expressed as:
JFET Gain=−(gm)R.sub.d (Equation 3)
Where: gm=the JFET conductance and R.sub.d=the resistance of the drain resistor. In the circuits discussed so far in this disclosure, a maximum of 300 squares resistance has been used. The maximum resistor topography is M=96. However, it is to be understood that these methods and principles apply to any suitable resistance or topography values.
(77) As an example, authors applied the above principles to a single output differential amplifier using the current sources and bias scheme of
(78) Amplifier 900 was tested with a 1 mV peak-to-peak sine wave as input (vsine). This input is shown as “vsine” in
(79) Inset 10a in
(80)
(81) TABLE-US-00013 TABLE 13 Gain (Avol) for amplifiers 1100 and 1200 based on three different input signals. Avol for amplifier Avol for amplifier Input 1100 1200 % diff signal (r = 10 mm) (r = 20 mm) in Avol v_in_1 99.55 93.84 5.7 v_in_2 99.56 93.85 5.7 v_in_1 99.45 93.75 5.7
Therefore, these results illustrate that the gain between amplifiers 1100 and 1200, at r=10 mm and 20 mm, respectively, differs by less than 6%.
(82)
(83) Both amplifiers 1600 and 1700 have a closed loop, unity gain configuration in which the output of the amplifier (v_out_r10 for 1600 and v_out_r20 for 1700) is tied to the inverting input (“−”). The non-inverting inputs (“+”) are each driven by a sine wave (“v_in”) that is 2V peak-to-peak.
(84) The input and output signals are shown in
(85) TABLE-US-00014 TABLE 14 Gain (Av) for amplifiers 1600 and 1700 based on three different input signals. Av for amplifier Av for amplifier 1600 1700 Input signal (r = 10 mm) (r = 20 mm) v_in_1 0.99 0.99
(86) Therefore, these results illustrate that the gain between amplifiers 1600 and 1700, at r=10 mm and 20 mm, respectively, is essentially identical.
(87) Note that gain in the above amplifiers 900, 1100, 1200, 1600, and 1700 is limited by the transistor size. Specifically, we have a practical maximum M at 96 for the present prototype generation of JFET ICs presently under fabrication by NASA. The limitation is due to layout constraints such as maximum device junction area that have been conservatively defined so that parasitic junction leakage currents at 500° C. will not become large enough to interfere with desired signal currents. This limitation may be somewhat overcome by further future improvements to the SiC JFET fabrication technology as well as less-conservative layout rule constraints depending upon the specific circuit and application.
(88) While various inventive aspects, concepts and features of the inventions may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present inventions. Still further, while various alternative embodiments as to the various aspects, concepts and features of the inventions—such as alternative materials, structures, configurations, methods, circuits, devices and components, software, hardware, control logic, alternatives as to form, fit and function, and so on-may be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts or features into additional embodiments and uses within the scope of the present inventions even if such embodiments are not expressly disclosed herein. Additionally, even though some features, concepts or aspects of the inventions may be described herein as being a preferred arrangement or method, such description is not intended to suggest that such feature is required or necessary unless expressly so stated. Still further, exemplary or representative values and ranges may be included to assist in understanding the present disclosure, however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated. Still further, exemplary or representative values and ranges may be included to assist in understanding the present disclosure, however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated. Parameters identified as “approximate” or “about” a specified value are intended to include both the specified value and values within 10% of the specified value, unless expressly stated otherwise. Further, it is to be understood that the drawings accompanying the present application may, but need not, be to scale, and therefore may be understood as teaching various ratios and proportions evident in the drawings. Moreover, while various aspects, features and concepts may be expressly identified herein as being inventive or forming part of an invention, such identification is not intended to be exclusive, but rather there may be inventive aspects, concepts and features that are fully described herein without being expressly identified as such or as part of a specific invention, the inventions instead being set forth in the appended claims. Descriptions of exemplary methods or processes are not limited to inclusion of all steps as being required in all cases, nor is the order that the steps are presented to be construed as required or necessary unless expressly so stated. [P1] https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20160005307.pdf Published in Materials Science Forum, vol. 828, pp. 903-907 ©Trans Tech Publications [P2] https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20180000657.pdf Published in Materials Science Forum, vol. 924, pp. 962-966 ©Trans Tech Publications n the input.