VEHICLE DOOR SYSTEM
20210262272 · 2021-08-26
Inventors
Cpc classification
E05D15/20
FIXED CONSTRUCTIONS
E05D15/1005
FIXED CONSTRUCTIONS
B60J5/0477
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A mechanism to enable opening and closing of a vehicle door comprising a swing arm assembly in use pivotally coupled between a vehicle structure and a slide support carriage. The slide support carriage being mounted to an elongate rail assembly attached to the vehicle door for movement there along. The mechanism further comprises a motion control surface attached to or integral with the door assembly and a follower assembly to regulate relative simultaneous pivotal motion of the swing arm according to the position and motion of the slide support carriage along the rail assembly.
Claims
1. A mechanism to enable opening and closing of a vehicle door comprising: a swing arm assembly in use pivotally coupled between a vehicle structure and a slide support carriage; said slide support carriage being mounted to an elongate rail assembly attached to said vehicle door for movement there along; wherein said mechanism further comprises a motion control surface attached to or integral with said door assembly and a follower assembly to regulate relative simultaneous pivotal motion of said swing arm according to the position and motion of said slide support carriage along said rail assembly, and a pneumatically operated rotary actuator arranged to drive pivotal motion of said swing arm assembly, and pneumatically operated a linear actuator arranged to drive relative linear motion between said rail assembly and said slide support carriage.
2. A mechanism as claimed in claim 1, wherein said pneumatically actuated rotary actuator is attached to the vehicle mounting structure of said mechanism.
3. A mechanism as claimed in claim 2, wherein said linear actuator comprises a rod-less cylinder forming part of said elongate rail assembly, together with a magnetically coupled follower incorporated into said slide support carriage.
4. A mechanism as claimed in claim 1, wherein said motion control surface and said follower assembly regulate said position of said slide support along said rail assembly according to the pivotal movement of said swing arm according to the shape of said motion control surface.
5. A mechanism as claimed in claim 1, wherein said vehicle comprises a plurality of wheels operably controlled by an automated steering control system, and prior to or during a door opening sequence, said wheels are straightened by said automated steering control system.
6. A mechanism as claimed in claim 2, wherein said mechanism comprises a two-stage locking device that directly locks said rotary actuator and blocks linear motion of said linear actuator when said vehicle door is in a closed position.
7. A system for use in opening and closing a vehicle door comprising: a door actuation mechanism including: a swing arm assembly pivotally coupled between a vehicle structure and a slide support carriage; said slide support carriage being mounted to an elongate rail assembly attached to said vehicle door for movement there along; and wherein said mechanism further includes a motion control surface attached to or integral with said door assembly and a follower assembly to regulate relative pivotal motion of said swing arm according to the position and motion of said slide support carriage along said rail assembly according to the shape of said motion control surface; a first pneumatic actuator coupled to drive pivotal motion of said swing arm assembly; a second pneumatic actuator coupled to drive linear motion of said rail assembly relative to the slide support carriage; and a control means arranged to operate said first and second pneumatic actuators simultaneously.
8. A system as claimed in claim 7, wherein said rotary actuator is attached to the vehicle mounting structure of said mechanism.
9. A system as claimed in claim 7, wherein said second pneumatic actuator comprises a rod-less cylinder forming part of said elongate rail assembly, together with a magnetically coupled follower incorporated into said slide support carriage.
10. A door assembly for a vehicle having a structure defining an access aperture, said door assembly comprising: a door movable between a closed position covering at least a portion of said aperture and an open position substantially clearing at least said portion of said aperture; a door actuation mechanism coupling said door to said structure, said door actuation mechanism including: a swing arm assembly mounted to said structure adjacent said aperture and pivotally coupled to a slide support carriage, said slide support carriage mounted to an elongate rail assembly attached to said door for movement there along, wherein said door actuation mechanism includes a motion control surface to regulate simultaneous pivotal motion of said swing arm according to the position and motion of said slide support carriage along said rail assembly; a first pneumatic actuator coupled to drive pivotal motion of said swing arm assembly; a second pneumatic actuator coupled to drive linear motion of said rail assembly relative to said slide support carriage; and a control means arranged to operate said first and second pneumatic actuators.
11. A door assembly as claimed in claim 10, wherein said first pneumatic actuator is attached to the vehicle mounting structure of said mechanism.
12. A roadway vehicle comprising: a vehicle body structure defining an access aperture; a door assembly including a door movable between a closed position covering at least a portion of said aperture and an open position substantially clearing at least said portion of the aperture; a door actuation mechanism coupling said door to said vehicle body structure, said door actuation mechanism including: a swing arm assembly mounted to said vehicle body structure adjacent said aperture and pivotally coupled to a slide support carriage, said slide support carriage being mounted to an elongate rail assembly attached to said door for movement there along, wherein said door actuation mechanism includes a motion control surface attached to integral with said door assembly and a follower assembly to regulate relative pivotal motion of said swing arm according to the position and motion of said slide support carriage along said rail assembly; a first pneumatic actuator coupled to drive pivotal motion of said swing arm assembly; a second pneumatic actuator coupled to drive linear motion of said rail assembly relative to said slide support carriage; and a control means arranged to operate said first and second pneumatic actuators simultaneously.
13. A roadway vehicle as claimed in claim 12, wherein said first pneumatic actuator is attached to the vehicle mounting structure of said mechanism.
14. A roadway vehicle comprising: a vehicle body structure defining at least first and second access apertures, said first and second access apertures being adjacent to each other on the same side of said vehicle body structure; each of said first and second access apertures having a respective first and second door assembly; said first door assembly including a first door movable between a closed position covering at least a portion of said first access aperture and an open position substantially clearing at least said portion of said first access aperture; a door actuation mechanism coupling said first door to said vehicle body structure, said door actuation mechanism including: a swing arm assembly mounted to said vehicle body structure adjacent said first access aperture and pivotally coupled to a slide support carriage, said slide support carriage being mounted to an elongate rail assembly attached to said first door for movement there along, wherein said door actuation mechanism includes a motion control surface attached to integral with said first door assembly and a follower assembly to regulate relative pivotal motion of said swing arm according to the position and motion of said slide support carriage along said rail assembly; a first pneumatic actuator coupled to drive pivotal motion of said swing arm assembly; a second pneumatic actuator coupled to drive linear motion of said rail assembly relative to said slide support carriage; and a control means arranged to operate said first and second pneumatic actuators simultaneously.
15. A roadway vehicle as claimed in claim 14, wherein said second pneumatic actuator, comprises a rod-less cylinder forming part of said elongate rail assembly, together with a magnetically coupled follower incorporated into said slide support carriage.
16. A roadway vehicle as claimed in claim 14, wherein said second door assembly including a second door movable between a closed position covering at least a portion of said second access aperture and an open position substantially clearing at least said portion of said second access aperture is disposed adjacent the first access aperture, and said second door is coupled to said vehicle body structure with a like actuation mechanism to that of said first door.
17. A roadway vehicle as claimed in claim 14, wherein said roadway vehicle is a cargo delivery vehicle.
18. A roadway vehicle as claimed in claim 14, wherein said roadway vehicle is an autonomous vehicle.
19. A roadway vehicle as claimed in claim 14, wherein said first and second access apertures are side by side to each other.
20. A roadway vehicle as claimed in claim 14, wherein said first and second access apertures are disposed one of above the other.
21. A roadway vehicle as claimed in claim 14, wherein said vehicle comprises a plurality of wheels operably controlled by an automated steering control system, and prior to or during a door opening sequence, said wheels are straightened by said automated steering control system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0073] Further disclosure, objects, advantages and aspects of the present invention may be better understood by those skilled in the relevant art by reference to the following description of preferred embodiments taken in conjunction with the accompanying drawings, which are given by way of illustration only and thus not limitative of the present invention, and in which:
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DETAILED DESCRIPTION
[0089] A vehicle door actuation mechanism 2 and system is disclosed herein with embodiments described in detail below with reference to
[0090] The vehicle door actuation mechanism can be seen in
[0091] Rail assembly 60 is mounted to a door 5, as shown in
[0092] Swing arm assembly 40 and door support carriage 50 couple (interconnect) vehicle mounting structure 10 and rail assembly 60. Swing arm assembly 40 is pivotally supported by vehicle mounting structure 10 for pivotal motion about an axis transverse to the longitudinal extent of rail assembly 60, typically a substantially vertical axis as compared to the horizontally extending rail assembly 60. In the preferred embodiment the range of pivotal motion of the swing arm assembly 40 is approximately ninety degrees.
[0093] The distal end of swing arm assembly 40 carries door support carriage 50, also on a pivotal coupling. Rail assembly 60 engages with door support carriage 50 for sliding relative movement, whereby rail assembly 60 is able to slide such that door support carriage 50 traverses from substantially one end of rail assembly 60 to the other. Although in practice it is rail assembly 60 (which in use carries the vehicle door) that moves relative to support carriage 50 (attached to the swing arm assembly), for the purposes of explanation it is convenient in some instances herein to refer to support carriage 50 in terms of travelling along rail assembly 60.
[0094] Linear motion of door support carriage 50 along rail assembly 60, and pivotal motion of swing arm assembly 40 on vehicle mounting structure 10, are both regulated by the design and arrangement of the door actuation mechanism 2, as described hereinbelow, to achieve a door opening and closing action that is illustrated in sequential stepwise manner in
[0095] During a door opening action of actuation mechanism 2, the first motion is pivoting of the swing arm assembly 40 on the mounting structure 10 whereby the rail assembly 60 (and thus door 5) moves out of alignment with mounting structure (away from the side of the vehicle), as indicated by arrow ‘A’ shown in
[0096] Further details of the components and construction of the door actuation mechanism 2 according to an embodiment, which enables operation as outlined above, can be seen particularly in
[0097] In the embodiment shown in
[0098] The inside link fixed pivot 43 is provided with a rotary actuation shaft 22 attached to the inside link member 42 for the purposes of automated or powered operation of the mechanism. In automated embodiments of door actuation mechanism 2 a rotary actuator, shown in
[0099] Rotary actuator 20 is capable of driving shaft 22, and thus swing arm assembly 40, selectively in a clockwise or counter clockwise direction with respect to mounting structure 10. In the embodiments as illustrated, rotation in the clockwise direction corresponds to a door opening action of the mechanism, whereas rotation in the counter clockwise direction corresponding to a door closing action. Nevertheless, it will be appreciated that this correspondence depends on the point of view, and whether the door actuation mechanism is arranged for a vehicle front door or rear door, on the left-hand or right-hand side.
[0100] Rotary actuator 20 may be of pneumatic operation (e.g. driven by pressurised air), although hydraulic or electric operated actuators may alternatively be used. In the embodiments as illustrated, however, use of a pneumatic actuator provides certain advantages as will be apparent from the description herein.
[0101] Rail assembly 60 comprises three main functional aspects for engaging with the door support carriage 50 and swing arm assembly 40.
[0102] An elongate linear motion guide track 64 extends substantially the length of the rail assembly and is provided to support the rail assembly (and thus the vehicle door, in use) by engagement with a linear motion track bearing 54 that comprises part of support carriage 50. This engagement permits linear sliding motion of the rail assembly relative to the door support carriage and may be implemented in many different ways but in this embodiment a hardened steel linear rail is used for track 64 and a recirculating ball cartridge unit for bearing 54.
[0103] A linear actuator 70 also extends along the length of rail assembly 60 and operates in a novel manner. Linear actuator 70 of the preferred embodiment is a pneumatically operated rod-less cylinder and comprises an elongate tube with respective pneumatic inputs 72, 74 at it ends. A piston (not seen in the drawings) is supported inside the tube, and the piston can be driven from one end to the other by application of pressurised air to the pneumatic inputs. The piston carries a magnet that is used to magnetically couple the piston with a magnet follower 52 that comprises part of support carriage 50. Magnet follower 52 fits closely about the outside of the linear actuator tube and contains a magnet or magnetically susceptible component that forms a magnetic attraction to the piston magnet. The magnetic coupling between the actuator piston and the magnet follower is used to transmit force from the linear actuator to the door support carriage such that, during operation of the linear actuator the piston inside the tube remains aligned with the door support carriage while the rest of the rail assembly (carrying the vehicle door, in use) travels in a linear path relative to door support carriage 50.
[0104] This provides a lightweight and compact linear actuator arrangement which advantageously can translate a relatively high proportion of the actuator's overall length. Moreover, the magnetic coupling of linear actuator 70 to door support carriage 50 provides an inherent safety feature wherein the force of magnetic coupling represents an absolute limit to the actuator force. In practical application on a vehicle door, for example, should a person's body part be trapped between the door and vehicle structure while the door actuation mechanism is closing, the transmitted force will be limited by the magnetic coupling between the rail assembly and the carriage, which force will be released once the magnetic coupling is overwhelmed and the piston becomes unaligned with the magnet follower.
[0105] Rail assembly 60 also includes a motion linear motion cam surface 66 which forms part of a motion control surface feature of the door actuation mechanism 2. Cam surface 66 is arranged to engage with cam follower 56 supported on a projecting portion of outside link member 46 and is contoured to effect control of relative linear and pivoting motions of the mechanism, as explained below. In particular, the contour of cam surface 66, the placement of cam follower 56 on swing arm assembly 40 and the engagement between cam follower 56 and cam surface 66 acts to restrict linear motion of rail assembly 60 until swing arm assembly 40 has reached a certain angular displacement, and restrict pivoting motion of swing arm assembly 40 over a range of linear displacement of the rail assembly.
[0106] As seen in the drawings, cam surface 66 has a rounded shoulder 67 located at one end thereof, specifically at the end corresponding to the position of door support carriage 50 when door actuation mechanism 2 is in its ‘closed’ configuration. Referring to
[0107] Conversely, angular movement of swing arm assembly 40 is also regulated (or restricted) according to the linear position of support carriage 50 along rail assembly 60, or more particularly according to the position of cam follower 56 along cam surface 66. For example, when rail assembly 60 is in the fully open configuration of the mechanism (e.g. as seen in
[0108] Beneficially, the motion control surface arrangement of the mechanism, namely cam surface 66 along with pneumatic rotary and linear actuators 20, 70 enable simplified control systems to be implemented for opening and closing action. For example, a selected pneumatic pressure can be simultaneously applied to both the rotary and linear actuators 20, 70 and the sequencing of the motion (opening or closing) will be inherently controlled by the door mechanism and its motion control guide. If so desired, each actuator can be supplied with different pressures concurrently, through use of an additional pressure regulating device. In addition to the safety measure afforded by magnetic coupling, discussed above, safety of the system can further be ensured by maintaining a low differential pressure across linear actuator 70 until the door seal is required to be compressed, at which time additional force maybe required through application of increased pneumatic pressure.
[0109] For the purposes of securing door 5 when in the closed configuration, a latch mechanism (locking device) 30 is also provided to act in cooperation with door actuation mechanism 2. Latch mechanism 30 can be seen in
[0110] Latch mechanism 30 comprises a latch ratchet member 23 that is affixed to turn with rotary actuation shaft 22. Latch ratchet member 23 has ratchet teeth 24 and a cam protrusion 25 formed on the outside edge thereof. Latch mechanism 30 also comprises a latch pawl member 31 that is pivotally mounted at pivotal mounting 32, adjacent to rotary actuation shaft 22. Latch pawl member 31 has pawl teeth 34 designed to engage with ratchet teeth 24, in use, and has first and second pawl pivot arms 33, 35. An automatic release actuator 36, which may be pneumatically driven or electrically operated for example, is mounted to act upon first pawl pivot arm 33 in a direction indicated by arrow ‘P1’, resulting in anticlockwise pivoting motion of pawl member 31 about pivotal mounting 32. Manual release actuator 37, in the form of a Bowden cable for example, is coupled to act on second pawl pivot arm 35 in a direction indicated by arrow ‘P2’, also resulting in anticlockwise pivoting motion of pawl member 31. Pawl member 31 may be biased in a clockwise direction by means of a spring or the like in order to maintain a latched state in the absence of external input.
[0111] As noted above, latch mechanism 30 as seen in
[0112] Should automatic release actuator 36 fail or malfunction or it becomes otherwise necessary to open door 5 manually, manual release actuator 37 can be used to drive latch mechanism 30 into its unlatched state. For example, the cable of manual release actuator 37 may be coupled to a user operable handle (not shown) or the like, accessible from inside and/or outside vehicle 1, which may be pulled so as to operate pawl member 31 by pulling on second pawl pivot arm 35.
[0113] A vehicle door opening/closing system 100 is shown in a simplified schematic diagram in
[0114] It may be appreciated from the foregoing description that one benefit of the vehicle door actuation mechanism according to embodiments of the invention is that a simple and fail-safe control system may be utilised. Because the sequencing of rotating and sliding movements of the door mechanism are governed by the structure of the mechanism itself, for fully automated operation it is not necessary for the control system to control the timing of signals (e.g. ‘C1’ and ‘C2’) to operate the rotary and linear actuators. This is further facilitated by the use of pneumatic actuators which are relatively forgiving in instances of static actuation. For example, were an electric actuator to be energised and then held stationary there is a likelihood of damage to the device (e.g. overheating coils or the like), whereas a pneumatic actuator can typically deal with such an event without undue difficulty. In the present application this means that both the rotary and linear actuators can be energised at the same time, even though one of them must remain largely stationary for a period of time, until the arrangement of the mechanism allows it to move.
[0115] The above notwithstanding, embodiments of the present invention also allow for the system to operate semi-manually, where the separate actuators are energised individually or in sequential manner. For example, there may be circumstances in which it is desirable for the initial opening or final closing ‘swinging’ motion of the vehicle door is completed manually, whilst the sliding action is performed automatically. The door actuation mechanism as disclosed herein allows for such operation. Moreover, should the system lose air pressure for some reason the pneumatic actuators will generally allow for fully manual operation of the vehicle door, such that the system may be considered fail-safe.
[0116] The abovementioned vehicle door actuation mechanism 2 and system as described in
[0117] An embodiment of a vehicle 201 having a plurality of vertically opening doors 205 is shown in
[0118] Each row comprises eight “doors side by side”, in close proximity to each other. In this specification “close proximity” means there is minimal spacing between each door 205. There is also “close proximity” of doors 205 in the upper row to the respective doors 205 in the lower row. In
[0119] Each door 205 has an actuation mechanism 202 which is identical to door actuation mechanism 2 of the earlier described embodiments. Each door 205 covers a respective “access aperture” 240 in vehicle 201.
[0120] For ease of reference and clarity,
[0121] As seen in
[0122] In
[0123] However, it should be understood that in an alternative not shown embodiment, if the door mechanism 202 associated with door 205a was inverted and relocated so it was at the bottom of that door, then door 205a would open downwardly, and overlap door 205b when the latter is in a closed configuration. Likewise, in an alternative not shown embodiment, if the door mechanism 202 associated with door 205b was inverted and relocated so it was at the top of that door, then door 205b would open upwardly, and overlap door 205a when the latter is in a closed configuration.
[0124] The multi-door vehicle of the present invention employing door actuation mechanisms 2 similar to that described in
[0125] Sixteen doors 305, are arranged in two rows, namely an upper row of eight doors and a lower row of eight doors. Each of doors 305 is in close proximity to other doors adjacent to it in the same row, and to a number of doors in the adjacent row. Each door 305 has an actuation mechanism 302 which is identical to door actuation mechanism 2 of the earlier described embodiment. These doors 305 could be used to cover access apertures in a not shown vehicle.
[0126] In
[0127] As seen in
[0128] What is important to note about the multi-door arrangements shown in
[0129] What should be understood is that whilst the abovementioned embodiments in
[0130] Multi-door arrangements as shown in
[0131] What should be understood is that the latch mechanism (locking device) 30 that cooperates with door actuation mechanism 2 as described earlier with reference to
[0132] The structure and implementation of embodiments of the invention has been described by way of non-limiting example only, and many additional modifications and variations may be apparent to those skilled in the relevant art without departing from the spirit and scope of the invention described.
[0133] Any discussion of documents, devices, acts or knowledge in this specification is included to explain the context of the invention. It should not be taken as an admission that any of the material forms part of the prior art base or common general knowledge in the relevant art in Australia or elsewhere on or before the priority date of the disclosure and claims herein.
[0134] Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” and “comprising”, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.